A three-dimensional insert for use in a handling system comprising a sheet of cardstock or the like defined by ends and first and second sides, a laminate applied to the top surface of the cardstock, and an overwrap material bonded to the laminate proximate to the first and second sides. This structure enables a three-dimensional object to be placed within the overwrap material without risk of movement to the peripheral sides.
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0. 12. An insert comprising:
a three-dimensional object; a support piece having a top surface, first and second ends, and first and second side edges; and a flexible overwrap material surrounding and enclosing the three-dimensional object and the support piece, the overwrap material being sealed to the top surface of the support piece proximate to the first and second side edges; and a sealable coating applied to at least a portion of the top surface of the support piece.
0. 29. A continuous web of a plurality of inserts, each insert in the web comprising:
a three-dimensional object; a support piece having a top surface, first and second ends, and first and second side edges; and a flexible overwrap material surrounding and enclosing the three-dimensional object and the support piece, the overwrap material being sealed to the top surface of the support piece proximate to the first and second side edges; and a sealable coating applied to at least a portion of the top surface of the support piece.
0. 53. A continuous web of a plurality of three-dimensional inserts, each insert in the web comprising:
a three-dimensional object; a substrate including a top surface, first and second ends, and first and second side edges; and an overwrap material in surrounding relation to the three-dimensional object and to the substrate, the overwrap material being in engagement with the top surface of the substrate proximate to the first and second side edges; and wherein the substrate has a coating applied to at least a portion of its top surface.
1. An insert adapted for use in conjunction with packaging apparatus comprising:
a three-dimensional object; a piece of cardstock including a top surface defined by first and second ends and first and second side edges; thermo-sealable laminate applied to the top surface of the piece of cardstock; and an overwrap material circumscribing the three-dimensional object and the cardstock, the overwrap material being in sealing relation with the laminate proximate to the first and second side edges to prevent lateral movement of the three-dimensional object toward the side edges of the cardstock.
0. 42. An insert adapted for use in conjunction with packaging apparatus comprising:
a three-dimensional object; a substrate having a top surface, first and second ends, and first and second side edges; and an overwrap material circumscribing the three-dimensional object and the substrate, the overwrap material being in sealing relation with the top surface of the substrate proximate to the first and second side edges to inhibit lateral movement of the three-dimensional object toward the side edges of the substrate; and wherein a sealable coating is applied to at least a portion of the top surface of the substrate.
7. The continuous web of a plurality of three-dimensional inserts adapted for handling by automated packaging apparatus, each insert in the web comprising:
a three-dimensional object; a piece of cardstock including a top surface, first and second ends, and first and second side edges; a laminate applied to the top surface of the cardstock; and an overwrap material in surrounding relation to the three-dimensional object and to the cardstock, the overwrap material being in heat-sealing engagement with the laminate proximate to the first and second side edges to present opposed, relatively flat side surface engage-able with the packaging apparatus.
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0. 13. The insert as in
0. 14. The insert as in
0. 15. The insert as in
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0. 19. The insert as in
0. 20. The insert as in
0. 21. The insert as in
0. 22. The insert as in any one of claims 12-21 wherein the flexible overwrap material is sealed to itself so as to provide two relatively-flat, transverse band surfaces defining each of the ends of the insert.
0. 23. The insert as in
0. 24. A plurality of inserts as in
0. 25. The insert as in
0. 26. A plurality of inserts as in
0. 27. The insert as in
0. 28. A plurality of inserts as in
0. 30. The continuous web as in
0. 31. The continuous web as in
0. 32. The continuous web as in
0. 33. The continuous web as in
0. 34. The continuous web as in
0. 35. The continuous web as in
0. 36. The continuous web as in
0. 37. The continuous web as in
0. 38. The continuous web as in any one of claims 29-37 wherein the flexible overwrap material is sealed to itself so as to provide two relatively-flat, transverse band surfaces defining each of the ends of each of the inserts.
0. 39. The continuous web as in
0. 40. The continuous web as in
0. 41. The continuous web as in
0. 43. The insert as in
0. 44. The insert as in
0. 45. The insert as in
0. 46. The insert as in
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0. 48. The insert as in
0. 49. The insert as in
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0. 52. The insert as in
0. 54. The continuous web as in
0. 55. The continuous web as in
0. 56. The continuous web as in
0. 57. The continuous web as in
0. 58. The continuous web as in one of claims 53-57 wherein the overwrap material is heat-sealed proximate to the ends of the substrate to provide a relatively flat transverse band connecting one insert in the web with a succeeding insert in the web.
0. 59. The continuous web as in
0. 60. The continuous web as in
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This application is a continuation
Generally, the present invention relates to an insert used in a packaging application. The insert is particularly suited for handling by automated processing equipment such as that disclosed in U.S. Pat. No. 5,549,233, the subject matter of which is incorporated herein by reference. Such equipment is adapted to engage the peripheral side edges of the insert while a three-dimensional object located in the central portion of the insert passes between the sets of rolls to enable handling of various types of three-dimensional objects. By way of example, the three-dimensional object may be a premium, prize or a package component that is intended to be inserted into a container such as a cereal lox, bag or pouch. Alternatively, the insert may be a packet of flavoring or seasoning that is intended to be placed into a container, while remaining physically separated from the remaining contents of the container.
The inserts 10, 12 are preferably provided in a continuous web format and are separated from each other by a perforation 14 disposed to extend transversely to the web which connects inserts 10, 12 together. The remaining inserts in the web are similarly connected to each other.
Alternatively, a pair of laminate adhesive strips (not shown) may be applied to the peripheral edges of the cardstock piece 20, preferably proximate to the sides 20s. In this embodiment, the card 20 may be laminated with a heat sealable polyethylene material strips that extend the lengthwise dimension of the piece 20 between ends 20e. It should also be understood that the laminate adhesive may be applied to the top surface of the cardstock piece in other forms, such as in the form of spaced lands or the like.
The cardstock piece 20 with thermo-sealable laminated and object 10p are surrounded by a plastic overwrap material such as overwrap material 26. For example, the overwrap material may be utilized to circumscribe the object and cardstock 20 to provide a barrier with the outside such as an aseptically packaged insert. Preferably, the overwrap material ends 26e are heat sealed together to provide a transverse band which is then perforated or otherwise weakened proximate to the ends 20e of the cardstock. The sides 26s of the overwrap material are also preferably heat sealed or otherwise bonded to affixed to the lateral sides of the laminate surface 22 to completely enclose the three-dimensional object. One alternative method for engaging the overwrap material with the lateral sides of the laminate surface 22 is with the use of rollers or the like which provides a suitable compressive forces to the overwrap material and laminate to provide a seal therebetween. In any event, a seal is provided between the overwrap material and the thermo-sealable laminate surface of the cardstock at locations proximate to the side edges of the cardstock piece. In the preferred embodiment, the overwrap material is fabricated of the same material as the laminate, for example an olefin-based material. However, the overwrap may be fabricated of a different material so long as its bonding characteristics are such that it will be readily secured with the laminate surface 22 upon the application of heat and/or compressive forces applied to the lateral edges of the cardstock piece.
Accordingly, the three-dimensional object such as a promotional piece or packet is prevented from being laterally moved or dislodged toward the peripheral side edges of the insert and is kept away from the handling equipment. In addition, this arrangement presents relatively flat, uniform side surfaces which are the portions of the insert to be handled by the processing equipment.
As described in said U.S. Pat. No. 5,549,233, the web of inserts is presented to handling apparatus which engages the sides of the insert. In this regard, spaced pairs of feed rolls engage the side edges of the forwardmost insert in the web and pass the coupon downstream to a pre-dispense location, preferably such that the forwardmost coupon is engaged by spaced pairs of burst rolls while the perforation separating the forwardmost coupon is disposed between the pairs of feed rolls and the burst rolls. At the desired time, the burst rolls are rotated at relative angular speed greater than that of the feed rolls to apply a bursting tension to the perforation between the forwardmost coupon and the next succeeding coupon to disengage the forwardmost coupon from the remainder of the web and to position the coupon into a container or the like. In this way, three-dimensional inserts of the type described above may be readily placed into containers.
Accordingly, a three-dimensional insert meeting the aforestated objectives has been described. The insert provides improved structural integrity as well as improved handle-ability. While the invention has been described in terms of the best mode currently contemplated, those skilled in the art will appreciate that various modifications may be made without departing from the spirit and scope of the invention, as defined by the appended claims.
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Mar 05 2010 | WITT, CAROL JOYCE | AMERICAN CHARTERED BANK | LIEN SEE DOCUMENT FOR DETAILS | 024066 | /0886 | |
Mar 05 2010 | WITT, C JOYCE | AMERICAN CHARTERED BANK | LIEN SEE DOCUMENT FOR DETAILS | 024066 | /0886 | |
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