One object of the present invention is to provide the reduced projection exposure method which enables the exposure of various and fine patterns in manufacturing process of semiconductor devices or semiconductor integrated circuit devices. Structure of the present invention to attain the above object is to carry out the reduced projection exposure using a phase shift mask provided with a prescribed correction pattern on the end of the mask pattern domain of a constant mode or the boundary of the mask pattern domain of plural modes. According to this structure, as the end effects etc. are canceled by the correction pattern, the various and fine patterns can be exposed.
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0. 27. A method of manufacturing a semiconductor device, comprising the steps of:
( ( (a) a plurality of principal opening region, having a same phase to each other, constituting a rhombic two-dimensional lattice having a rhombus as a unit cell of the lattice; and (b) auxiliary opening regions, having an inverted phase with respect to that of the principal opening regions, disposed at about the center of each sub-unit cell divided by a minor diagonal of the unit cell. 0. 34. A method of manufacturing a semiconductor device, comprising the steps of:
( ( (a) a long main opening region having a shape of a continuous band isolated at least on one side; and (b) supplementary opening regions, in the shape of dots or broken lines, having dimensions so as not to form their own images over the wafer, and having phases opposite to that of said long main opening region and disposed along said one side of the long main opening region and adjacent to it spaced by regular intervals so as to form a clear image of the long main opening region onto the photosensitive resist film over the major surface of the wafer. 0. 30. A method of manufacturing a semiconductor device, comprising the steps of:
( ( (a) a plurality of first principal opening regions, having a same phase to each other, constituting a first rhombic two-dimensional lattice having a rhombus as a unit cell of the lattice; and (b) a plurality of second principal opening regions, having an inverted phase with respect to that of the first principal opening regions, constituting a second rhombic two-dimensional lattice having the rhombus as a unit cell of the lattice, the second rhombic two-dimensional lattice being superposed upon the first rhombic two-dimensional lattice by displacing the second rhombic two-dimensional lattice along a major diagonal of the rhombus so that the first principal opening regions do not overlap with the second principal opening regions. 0. 33. A method of manufacturing a semiconductor device, comprising the steps of:
( ( (a) a long main opening region having a shape of a continuous band, having a substantially constant width and corresponding to a line pattern isolated at least on one side; and (b) supplementary opening regions, in the shape of dots or broken lines, having dimensions so as not to form their own images over the wafer, and having phases opposite to that of said long main opening region and disposed along said one side of the long main opening region and adjacent to it spaced by regular intervals so as to form a clear image of the long main opening region onto the photosensitive resist film over the major surface of the wafer, a plurality of the supplementary opening regions being distributed along said one side of the long main opening region. 0. 26. A method of manufacturing a semiconductor device, comprising the steps of:
( ( (a) a first main opening region, in a shape of a pier, protruding substantially at right angles from one side of a second main opening region, corresponding to a protruding pattern over the wafer, the first and second main opening regions being connected by a connecting portion; (b) a third opening region with an opposite phase to that of the first main opening region, adjacent to one side of the first main opening region, to form a clear image of the first main opening region over the wafer; and (c) at least one supplementary opening region, not to form its own independent image over the wafer, disposed along the one side of the first main opening region and adjacent to the connecting portion of the first main opening region to the second main opening region where the image of the first main opening region over the wafer is liable to become thin by interference effects of the exposure light flux when said first main opening region is exposed without the at least one supplementary opening region, said at least one supplementary opening region having substantially a same phase as that of the first main opening region and continuing thereto or in the vicinity of a side portion of the first main opening region. 14. An integrated circuit device fabrication method, comprising the steps of:
(i) irradiating a coherent or partially coherent ultraviolet or deep ultraviolet exposure light beam to a first major surface of a phase shift mask having an enlarged mask pattern; (ii) projecting light transmitted through the mask and forming a reduced pattern image corresponding to the enlarged mask pattern onto a photoresist film overlying a first major surface of an integrated circuit wafer by an optical reduction projection exposure apparatus; and (iii) transferring a reduced pattern corresponding to the enlarged mask pattern onto the first major surface of the integrated circuit wafer, said phase shift mask comprising: (a) a light shielding region; (b) a plurality of first hole mask opening groups corresponding to first hole patterns disposed at substantially regular intervals and adjacent to each other on the wafer, each of said first hole mask openings groups having a first real opening and a first auxiliary opening group having a plurality of first auxiliary openings in the light shielding region, said first auxiliary openings respectively being disposed and oriented along four sides of their adjacent first real opening and isolated therefrom with the light shielding region, the first auxiliary openings extending in lengthwise directions along the four sides of their adjacent first real opening, the first auxiliary openings being inverted in phase with respect to their adjacent first real opening; (c) a second hole mask opening group corresponding to second hole patterns disposed at substantially regular intervals and adjacent to each other on the wafer, said second hole mask opening group having a plurality of second hole real openings in the light shielding region, said second hole real openings being alternately inverted in phase and of substantially a same shape and same dimensions; and (d) a second peripheral auxiliary opening group having a plurality of second auxiliary openings in the light shielding region, said second auxiliary openings being disposed and oriented one by one along a periphery of the second hole mask opening group so that each second auxiliary opening directly faces its adjacent second hole real opening, each second auxiliary opening being isolated by the light shielding region from its adjacent second hole real opening and substantially inverted in phase with respect thereto. 1. An integrated circuit device fabrication method, comprising the steps of:
(i) irradiating a coherent or partially coherent ultraviolet or deep ultraviolet exposure light beam to a first major surface of a phase shift mask having an enlarged mask pattern; (ii) projecting light transmitted through the mask and forming a reduced pattern image corresponding to the enlarged mask pattern onto a photoresist film overlying a first major surface of an integrated circuit wafer by an optical reduction projection exposure apparatus; and (iii) transferring a reduced pattern corresponding to the enlarged mask pattern onto the first major surface of the integrated circuit wafer, said phase shift mask comprising: (a) a light shielding region; (b) a plurality of first hole mask opening groups corresponding to first hole patterns disposed at substantially regular intervals and adjacent to each other on the wafer, each of said first hole mask opening groups having a first real opening and a first auxiliary opening group having a plurality of first auxiliary openings in the light shielding region, said first auxiliary openings respectively being disposed and oriented along four sides of their adjacent first real opening and isolated therefrom with the light shielding region, the first auxiliary openings extending in lengthwise directions along the four sides of their adjacent first real opening, the first auxiliary openings being inverted in phase with respect to their adjacent first real opening; (c) a second hole mask opening group corresponding to second hole patterns disposed at substantially regular intervals and adjacent to each other on the wafer, said second hole mask opening group having a plurality of second hole real openings in the light shielding region, said second hole real openings being of substantially a same shape, same dimensions, and same phase; (d) a common auxiliary opening group having a plurality of common auxiliary openings in the light shielding region, said common auxiliary openings being disposed one by one between adjacent pairs of second hole real openings, each of said common auxiliary openings being isolated by the light shielding region from its adjacent second hole real opening and substantially inverted in phase with respect thereto; and (e) a second peripheral auxiliary opening group having a plurality of second peripheral auxiliary openings in the light shielding region, said second peripheral auxiliary openings being disposed and oriented one by one along a periphery of the second hole real openings so that a respective second peripheral auxiliary opening directly faces its adjacent second hole real opening, each of said second peripheral auxiliary openings being isolated by the light shielding region from its adjacent second hole real opening and substantially inverted in phase with respect thereto. 20. An integrated circuit device fabrication method, comprising the steps of:
(i) irradiating a coherent or partially coherent ultraviolet or deep ultraviolet exposure light beam to a first major surface of a phase shift mask having an enlarged mask pattern; (ii) projecting light transmitted through the mask and forming a reduced pattern image corresponding to the enlarged mask pattern onto a photoresist film overlying a first major surface of an integrated circuit wafer by an optical reduction projection exposure apparatus; and (iii) transferring a reduced pattern corresponding to the enlarged mask pattern onto the first major surface of the integrated circuit wafer, said phase shift mask comprising: (a) a light shielding region; (b) a first hole mask opening groups corresponding to first hole patterns disposed at substantially regular intervals and adjacent to each other on the wafer, said first hole mask opening group having a plurality of first hole real openings in the light shielding region, said first hole real openings being of substantially a same shape, same dimensions, and same phase; (c) a common auxiliary opening group having a plurality of common auxiliary openings in the light shielding region, said common auxiliary openings being disposed one by one between adjacent pairs of first hole real openings, each of said common auxiliary openings being isolated by the light shielding region from its adjacent first hole real opening and substantially inverted in phase with respect thereto; (d) a first peripheral auxiliary opening group having a plurality of first peripheral auxiliary openings in the light shielding region, said first peripheral auxiliary openings being disposed and oriented one by one along a periphery of the first hole real openings so that a respective first peripheral auxiliary opening directly faces its adjacent first hole real opening, each second first peripheral auxiliary openings being isolated by the light shielding region from its adjacent first hole real opening and substantially inverted in phase with respect thereto; (e) a second hole mask opening group corresponding to second hole patterns disposed at substantially regular intervals and adjacent to each other on the wafer, said second hole mask opening group having a plurality of second hole real openings in the light shielding region, said second hole real openings being alternately inverted in phase and of substantially a same shape and same dimensions; and (f) a second peripheral auxiliary opening group having a plurality of second auxiliary openings in the light shielding region, said second auxiliary openings being disposed and oriented one by one along a periphery of the second hole mask opening group so that each second auxiliary opening directly faces its adjacent second hole real opening, each second auxiliary opening being isolated by the light shielding region from its adjacent second hole real opening and substantially inverted in phase with respect thereto. 2. An integrated circuit device fabrication method according to
3. An integrated circuit device fabrication method according to
4. An integrated circuit device fabrication method according to
5. An integrated circuit device fabrication method according to
(e) a third hole mask opening group corresponding to third hole patterns disposed at substantially regular intervals and adjacent to each other on the wafer, said third hole mask opening group having a plurality of third hole real openings in the light shielding region, said third hole real openings being alternately inverted in phase and of substantially a same shape and same dimensions; and (f) a third peripheral auxiliary opening group having a plurality of third auxiliary openings in the light shielding region, said third auxiliary openings being disposed and oriented one by one along a periphery of the third hole mask opening group so that each third auxiliary opening directly faces its adjacent third hole real opening, each third auxiliary opening being isolated by the light shielding region from its adjacent third hole real opening and substantially inverted in phase with respect thereto.
6. An integrated circuit device fabrication method according to
7. An integrated circuit device fabrication method according to
8. An integrated circuit device fabrication method according to
9. An integrated circuit device fabrication method according to
10. An integrated circuit device fabrication method according to
11. An integrated circuit device fabrication method according to
12. An integrated circuit device fabrication method according to
13. An integrated circuit device fabrication method according to
15. An integrated circuit device fabrication method according to
16. An integrated circuit device fabrication method according to
17. An integrated circuit device fabrication method according to
18. An integrated circuit device fabrication method according to
19. An integrated circuit device fabrication method according to
21. An integrated circuit device fabrication method according to
22. An integrated circuit device fabrication method according to
23. An integrated circuit device fabrication method according to
24. An integrated circuit device fabrication method according to
25. An integrated circuit device fabrication method according to
0. 28. A method of manufacturing a semiconductor device according to
0. 29. A method of manufacturing a semiconductor device according to
0. 31. A method of manufacturing a semiconductor device according to
0. 32. A method of manufacturing a semiconductor device according to
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This application is a Continuation application of prior application Ser. No.
Explanation of the present invention will be carried out in embodiments as follows. Although each of the divided embodiments is explained for convenience of explanation, the embodiments are not separated but modifications having relations to each other or constitute a part of another embodiment. Also, the same or similar parts are attached with the same reference numerals in each figure.
(i) Explanation of manufacturing process of a stepper, a mask or the like
Next, a method of forming the mask will be explained briefly.
The mask is formed in such a way that after a surface of a synthetic quartz glass plate is ground and washed, for example, a chromium film having thickness of about 0.05-0.3 μm is piled throughout its main surface by sputtering method, and subsequently a sensitive resist to an electron beam having film thickness of 0.1-0.8 μm is applied throughout the surface of the chromium film. Next, a desired pattern of the integrated circuit is processed using electron beam exposure technique. The electron beam exposure technique is that a fine resist pattern is formed on a sample using electron beam exposure, and the explanation will be added as follows.
Electron beams are irradiated using an electron beam plotting device onto a sample to which the electron beam sensitive resist is applied. The electron beam plotting device irradiates electron beams to designated positions and designated forms on the mask substrate being the sample, according to pattern data in which position coordinates and shape etc. of integrated circuit patterns are registered. Afterwards, when the resist is positive type, light exposed parts are removed by a prescribed developer, and the exposed metal film is etched by wet etching method or the like and a pattern is formed to a prescribed shape. When the resist is negative type, parts not yet exposed to light are removed by a prescribed developer, and a pattern is formed to a prescribed shape by etching. The resist is removed by a resist stripping liquid, and patterns are washed. Thereby the shielding domain and the transmission domain in prescribed shape are formed.
Subsequently, a pattern comprising a phase shifter for shifting phases of a transmission beam of light is formed onto a synthetic quartz glass substrate on which the chromium pattern is formed. The phase shifter designates the thickness of the transparent substance (thickness at the center of the shifter opening) determined according to the refractive index of the transparent substance and wavelength of the transmission light, and is a thin film of SOG (Spin On Glass), indium oxide (InOx) or the like. SOG is applied to the glass substrate with revolution, and afterwards, the transparent film is piled with hot baking. In this case, in order to invert the phase, the thickness d of the transparent film satisfies the following relation
where the wavelength of the transmission light is made λ, and the refractive index of the transparent film is made n. For example, when the wavelength λ of the light used for the exposure is made 0.365 μm (i-line) and the refractive index n of the transparent film is made 1.5, the thickness of the transparent film may be made about 0.37 μm. However, under the consideration of variation caused by shifter formation (the film thickness of the shifter even at the best condition disperses about 80 angstrom, that is, about 2%), the phase error of about λ/20-λ/10 radian should be allowed in the phase inversion or the same phase. Accordingly, the expressions "phase inversion", "π or equivalent thereto", "180°C or equivalent thereto", "the same phase" etc. in the present application include these errors and the phase differences equivalent thereto, unless clearly specified.
The processings of necessary parts of the transparent film are carried out on the transparent substrate to which the transparent thin film having the designated thickness is piled, using the electron beam exposure technique as described above. In order to invert the phase, the mask is subjected to hot baking after applying the SOG etc. onto the shading film of the glass substrate. In this case, the transparent film having the above film thickness can be obtained by controlling the viscosity of SOG and the rotating speed of the mask substrate at the SOG application.
When the electron beam exposure technique is used, for example, a charging prevention layer being made of aluminium with thickness 0.05 μm has been formed by the sputtering method of the like on the upper surface over a resist applied surface (lower surface in FIG. 2). Next, electron beam drawing is carried out, according to the pattern data or phase shifter processing corresponding to the pattern of the above-mentioned integrated circuit.
Pattern defects produced in the mask manufacturing process of chromium patterns on the mask forming patterns comprising the shielding domain and the transmission domain can be corrected by using laser light, bundled ion beam etc. That is, when the shielding film remainder occurs in the transmission domain of the mask, it can be corrected by irradiating the laser light spot onto appropriate parts. Also, when any breakage in part of the shielding domain occurs, it can be corrected by piling up carbon films on broken parts by irradiating bundled ion beams while adding organic gases such as the pyrene gas (C16H10).
Shifter patterns on the mask similar to the carbon pattern can be corrected by sputtering cutting using irradiation of the bundled ion beams. Then, the depth d of a groove obtained by scraping the transparent substrate becomes
where the wavelength of transmission light is λ, and the refractive index of material forming the groove is n.
In the sputtering process using the ion beams, plasma ashing processing of CF4 or the like is necessary to be applied after the processing in order to smooth the processed surface and to prevent the reduction of transmittance. The light transmittance having been reduced to about 90% can be improved to about 97% due to the above processing.
Furthermore, in the embodiment, the explanation has been carried out in the type where the shifter films are placed on the chromium shielding films, but the invention is not limited to this, and it is needless to say that the invention can be applied to plan patterns in general for the type in which shifters are placed under chromium films and other phase shift masks.
Various kinds of mask patterns corresponding to the embodiments of the present invention will be explained as follows, but the following rules are set about reference symbols of the drawings to avoid repetition. That is, alphabets of small letters attached next to each reference numeral indicate the following things. "a" indicates; a non-shift real opening region (or main opening region) corresponding to the pattern on the wafer of the reference numeral, that is, a chromium opening region without shifter film or a mask surface exposed region (hereinafter referred to "chromium opening region etc."), "b" indicates a shift supplementary opening for supplementing the pattern exposure on the wafer of the reference numeral, that is, a supplementary pattern having a shifter film and not forming the real image of itself (hereinafter, phase shift amount is 180 degrees, unless indicated specifically), "c" indicates a chromium shielding region (indicated by partial hatching along the boundary, to distinguish the part and the boundary from others), "d" indicates a shifter film attached domain (indicated by broken lines, to distinguish the boundary from other line), "e" indicates a non-shift reinforcement opening for reinforcing the pattern exposure intensity on the wafer of the reference numeral, that is, a supplementary pattern having no shifter film and not forming the real image of itself, "f" indicates a shift reinforcement opening for reinforcing the pattern exposure intensity on the wafer of the reference numeral, that is, a supplementary pattern having a shifter film and not forming the real image of itself, "g" indicates a shift real opening region (or main opening region) corresponding to a pattern on the wafer of the reference numeral, that is, a chromium opening region having a shift film or a mask surface having no chromium shielding film, "h" is a non-shift supplementary opening for supplementing the pattern exposure on the wafer of the reference numeral, that is, a supplementary pattern having no shifter film and not forming the real image of itself, "k" indicates a local shifter loss part to shape patterns being formed by shifter-on-quartz method, "m" is a surface where a mask surface is exposed, that is, a part where the phase shift amount is zero degree, "q" indicates an intermediate phase shift region (a buffer zone) having intermediate phase shift amount of 60 degrees, "r" indicates an intermediate phase shift region (a buffer zone) having intermediate phase shift amount of 120 degrees, and the second alphabet "y" indicates that it is associated with the second mask in the process of exposing one pattern using two masks.
Further, the devices, materials and various conditions being used for the exposure and patterning will be summarized as follows. As a stepper, the NSR1755I8A (reduction ratio =5:1, exposure wavelength i-line =365 nm monochromatic light) Nikon Inc. was used under the condition that NA =0.5, partial coherence factor σ=0.5. As a positive resist, the high resolution resist for i-line NPR-A185SH2 of the NAGASE SANGYO corporation was used, and as a negative resist, the high resolution chemical amplification system resist for i-line Ri-1300N of the Hitachi Chemicals Inc. was used.
Then, the following mask pattern will be explained in a DRAM having a line pattern minimum dimension of 0.35 μm and a hole pattern minimum dimension of 0.4 μm taken as an example.
(1) Isolated linear pattern
The reason why the supplementary opening regions are divided in this way is as follows. Connection with the present width results in the production of undesired patterns in relation to NA, because of partial or overall dissolution. On the other hand, if the width of the band-shaped supplementary opening region is thinned so as not to resolve it at all, patterning of the mask itself by EB becomes difficult. If supplementary opening regions are divided in the above way, both space period of supplementary opening regions as a whole and respective Fourier components in X, Y directions for individual supplementary opening regions fall out of projecting lens, and undesired patterns are not produced.
(2) Projected linear pattern
(3) Supplementary opening on the periodic structure end
(4) Dummy pattern of the periodic structure end
(5) Widening of pattern width of the periodic structure end
(6) Normal arrangement and alternate phase inversion close hole pattern
(7) Normal arrangement supplementary pattern common close hole pattern
(8) Shifter film sharing close hole pattern for a normal arrangement supplementary pattern
(9) Shifter film sharing close hole pattern for an oblique arranged supplementary pattern
(10) Zigzag configuration alternate phase inversion close hole pattern
(11) Zigzag configuration supplementary opening and shifter film sharing close hole pattern
(12) Hole pattern mixture configuration
(13) T type branch reinforcement opening
Moreover,
(14) Opposite comb teeth branch reinforced opening
(15) Ladder bar reinforcing opening
(16) Opposite double comb teeth alternate phase compensation
(17) Repeated quasi linear pattern alternate phase compensation
(18) Repeated U pattern alternate phase compensation
(19) Repeated linear pattern midway cutting
(20) Close parallel line shifter-on-quartz separation
(21) Close parallel line shifter & chromium separation
(22) Close parallel L pattern shifter-on-quartz separation
(23) Close parallel S pattern shifter-on-quartz separation
(24) Partial close pattern shifter-on-quartz separation
(25) Partial close pattern alternate phase inversion separation
(26) Close parallel L pattern shifter-on-quartz separation corner correction
(27) Close parallel S pattern shifter-on-quartz separation corner correction
(28) Shifter-on-quartz fine hole pattern corner correction
(29) Close parallel lines shifter-on-quartz separation pattern thinning prevention
(30) Shifter screening dog bone patterning
(31) Double exposure shifter screen patterning
FIG. 66 and
(32) Intermediate phase shifter screen dog bone patterning
In
(34) Citation of references to supplement embodiments
Details of the edge emphasizing type phase shift method and the mask design technique thereof are described in Japanese patent application laid-open No. 140743/1990 (patent application No. 29350/1988, filed on Nov. 22, 1988) by Okamoto laid-open on May 30, 1990, which shall be made a part of the description of the present application.
Further, the pattern layout of masks in the edge emphasizing type phase shift method, Levenson type phase shift method and the supplementary shift type phase shift method, negative or positive resist substances and resist process thereof, light sources for exposure, and the application thereof to semiconductor integrated circuit devices such as DRAM or SRAM are described in Japanese patent application No. 247100/1990 (filed on Sep. 19, 1990) by Okamoto, which shall be made a part of the present application.
Also, details of the negative resist substances for i-line stepper are explained in detail in Japanese patent application No. 290917/1990 (filed on Oct. 30, 1990) by Uchino et al., which shall be made a part of the present application.
Further, the design automation techniques regarding phase shift masks are indicated in Japanese patent application No. 11735/1991 (filed on May 22, 1991) by Takekuma et al., which shall be made a part of the present application.
Although the invention made by the present inventor has been described concretely based on embodiments, the present invention is not limited to the embodiments but various modifications may be done without departing from the scope and spirit of the invention. That is, the present embodiment has been described in an example of exposure by i-line, but it is needless to say that the present invention is not limited to the above example, and can be applied also to exposure using an excimer laser light source.
Additionally, regarding the phases of the mask patterns, only either of a positive phase pattern or a phase reversal pattern with the phase thereof reversed is indicated, but it is needless to say that the reversed pattern thereof may be entirely used.
The effects obtained by the representative invention disclosed in the present application are described as follows.
Reduced projection exposure is carried out on the end of the mask pattern domain of a definite mode or on the boundary of the mask pattern domain of a plurality of modes using phase shift masks provided with prescribed correction patterns, thereby various and fine patterns can be exposed as the end effect can be canceled by the correction patterns.
The technical field forming the background of the present invention, that is, memory ICs has been explained, but the present invention is not limited to the above and various modifications may be done without departing from the scope and spirit of the invention. For example, it can be applied to logic IC, IC for microcomputers and IC for communications.
Morita, Masayuki, Mizuno, Fumio, Moriuchi, Noboru, Shirai, Seiichiro
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