A miter saw includes a miter saw for placing a work thereon, a miter saw unit having a saw blade mounted thereon, and a support mechanism for supporting the miter saw unit for rightward and leftward pivotal movement relative to the base. The support mechanism includes a first member on one side of the base and the miter saw unit and a second member on the other side of the base and the miter saw unit. The first member and the second member are pivotable relative to each other about a pivotal axis. A stopper mechanism is disposed between the first member and the second member for holding the miter saw unit in a vertical position. The stopper mechanism includes a first pressing member mounted on the first member, a first biasing member for biasing the first pressing member, and an abutting surface provided on the second member for abutment of the first pressing member. The abutting surface has a first recess formed therein. The pressing member is brought to automatically engage the first recess by the biasing force of the first biasing member when the miter saw unit is pivoted from a laterally pivoted position to the vertical position.
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0. 26. A miter saw, comprising:
a base adapted to support a workpiece, a support shaft secured to the base, a saw unit pivotable about the support shaft from a left bevel angle position through a vertical position to a right bevel angle position and vice versa, a first pressing member selected from the group consisting of a ball and a hemispherical pin, a second pressing member selected from the group consisting of a ball and a hemispherical pin, a first compression spring substantially horizontally disposed between the first pressing member and one of the base and the saw unit, wherein the first pressing member is biased towards the other of the base and the saw unit, a second compression spring disposed between the second pressing member and one of the base and the saw unit, wherein the second pressing member is biased towards the other of the base and the saw unit, and a substantially vertically oriented abutting surface defined by the other of the base and the saw unit, wherein the first pressing member (
0. 32. A compound miter saw comprising:
a base, a turntable rotatably supported on the base and adapted to support a workpiece, a support arm pivotally secured to the base, a saw unit coupled to the support arm and capable of pivoting with respect to the turntable from a left bevel angle position through a vertical position to a right bevel angle position and vice versa, a first ball, a first compression spring substantially horizontally disposed between the first ball and one of the base and the saw unit, wherein the first ball is biased towards the other of the base and the saw unit, a substantially vertically oriented abutting surface defined by the other of the base and the saw unit, wherein a first recess is defined within the abutting surface, the diameter of the first ball being greater than the diameter of the first recess, and wherein the first ball ( a second ball and a second compression spring substantially horizontally disposed between the second ball and one of the base and the saw unit, wherein the second compression spring biases the second ball towards the other of the base and the saw unit, wherein a second recess is defined in the abutting surface, the diameter of the second ball is greater than the diameter of the second recess and the first ball and second ball are disposed slightly farther apart than the first recess and the second recess.
0. 18. A miter saw comprising:
a base adapted to support a workpiece, a saw unit comprising a saw blade, a base side member connected to the base, a saw unit side member connected to the saw unit, wherein the saw unit side member is arranged and constructed to pivot relative to the base side member about a pivotal axis, a first one of the base side member and the saw unit side member comprising a first substantially horizontally oriented retainer hole, a second horizontally oriented retainer hole, a first compression spring disposed within the first retainer hole and a second compression spring disposed within the second retainer hole, the first retainer hole being spaced from the second retainer hole by an angle X about the pivotal axis, and a second one of the base side member and the saw unit side member comprising a first recess having a first diameter and a second recess spaced from the first recess by angle Y about the pivotal axis, wherein X is different from Y, and alignment of the first recess and the first retainer hole represents a vertical position, or a substantially vertical position, of the saw unit relative to the base, a first pressing member selected from the group consisting of a ball and a hemispherical pin and being at least partially disposed within the first retainer hole and biased in the horizontal direction by the first compression spring toward the first recess, the first pressing member having a second diameter, wherein the second diameter is greater than the first diameter so that the first pressing member only partially engages the recess when the saw unit is positioned vertically, or substantially vertically, relative to the base and a second pressing member selected from the group consisting of a ball and a hemispherical pin and being at least partially disposed within the second retainer hole, the second compression spring biasing the second pressing member toward the second recess, wherein the second pressing member at least partially engages the second recess when the saw unit is vertically positioned, or substantially vertically positioned, relative to the base.
1. In a miter saw comprising a miter saw base for placing a work thereon, a miter saw unit having a saw blade mounted thereon, and a support mechanism for supporting the miter saw unit for both rightward and leftward pivotal movement in pivotal directions from and to a vertical position relative to the base, the support mechanism including a first side member on one of the base and the miter saw unit and a second side member on the other of the base and the miter saw unit, the first side member and the second side member being pivotable relative to each other about a pivotal axis, said first side member being fixed to said one of the base and the miter saw unit for precluding movement therebetween about said pivotal axis, said second side member being fixed to said other of the base and the miter saw unit for precluding movement therebetween about said pivotal axis, the improvement comprising:
a stopper mechanism disposed between the first side member and the second side member for releasably holding the miter saw unit in a vertical position; said stopper mechanism including: a first pressing member mounted on and extendible relative to the first side member toward said second side member, the first pressing member comprising a semispherical surface; first biasing means for resiliently biasing said first pressing member toward said second side member; and an a plate defining a substantially vertically oriented abutting surface provided adjustably disposed on said second side member with , wherein said semispherical surface of the first pressing member is resiliently biased thereagainst , against the plate, the position of said plate is adjustable in the circumferential direction about the pivotal axis and a first recess is formed within said abutting surface having a first recess formed therein ; said semispherical surface of the first pressing member automatically engaging in and being retained in said first recess by a biasing force of said first biasing means upon positioning of said miter saw unit in the vertical position relative to said base, wherein the engagement of said first pressing member in said first recess indicates the vertical positioning of said miter saw unit and said semispherical surface of the first pressing member automatically disengages from said first recess upon application of a lateral force to the miter saw unit or the support mechanism and wherein each of the first and second side members has a substantially cylindrical configuration. 14. In a miter saw comprising a miter saw base for placing a work thereon, a miter saw unit having a saw blade mounted thereon, and a support mechanism for supporting the miter saw unit for both rightward and leftward pivotal movement in pivotal directions from and to a vertical position relative to the base, the support mechanism including a first member on one side of the base and the miter saw unit and a second member on the other side of the base and the miter saw unit, and the first member and the second member being pivotable relative to each other about a pivotal axis, the improvement comprising:
a stopper mechanism disposed between the first member and the second member for holding the miter saw unit in a vertical position; said stopper mechanism including: a first pressing member mounted on the first member; first biasing means for biasing said first pressing member; and an abutting surface provided on said second member for abutment of said first pressing member, said abutting surface having a first recess formed therein; said first pressing member being brought to automatically engage said first recess by a biasing force of said first biasing means when the miter saw unit is pivoted from a laterally pivoted position to the vertical position, said first pressing member being biased by said first biasing means toward the second member in a direction parallel to the pivotal axis of the miter saw unit, a stopper assist means for pressing the first member and the second member relative to each other in the pivotal direction of the miter saw unit when the miter saw unit is in the vertical position with said first pressing member being in engagement with said first recess by the biasing force of said first biasing means, said stopper assist means including a second pressing member and second biasing means mounted on the first member, and including a second recess formed in said abutting surface provided on the second member, said second pressing member being engageable with said second recess, and said second pressing member riding onto a peripheral edge part of said second recess on one side in the pivotal directions when the miter saw unit is in the vertical position, so that said second pressing member biased by said second biasing means applies a pressing force to the first member in one of the pivotal directions of the miter saw unit, said first pressing member comprising a first ball; said second pressing member comprises a second ball; each of said first and second recesses has a substantially circular configuration, so that said first and second balls are partly received by said first and second recesses, respectively; and when the miter saw unit in the vertical position, said first ball engages said first recess with said first ball abutting on opposed peripheral edge parts in the pivotal directions of the miter saw unit, and said second ball is engaged with and partially on said peripheral edge part of said second recess. 2. The miter saw as defined in
3. The miter saw as defined in
0. 4. The miter saw as defined in
5. The miter saw as defined in claim 4 1 wherein each of the first and second side members has a substantially cylindrical configuration, and wherein the position of said plate is adjustable in a the circumferential direction about the pivotal axis of the miter saw unit .
6. The miter saw as defined in claim 5 1 wherein said second side member has an inner periphery with a circumferential length, said plate being slidably movable along the inner periphery of the second side member, and wherein said plate has a circumferential length greater than half the circumferential length of the inner periphery of the second side member.
7. The miter saw as defined in claim 5 1 further including adjusting means operable from outside of the miter saw for adjusting the position of said plate.
8. The miter saw as defined in
9. The miter saw as defined in claim 5 1 wherein said plate has an annular configuration and is disposed between confronting ends of the first side member and the second side member, wherein said plate has an outer peripheral part extending outwardly from the first side member, and wherein said outer peripheral part is secured to the second side member by means of a screw which is inserted into said outer peripheral part through a slot formed in said outer peripheral part and elongated in the circumferential direction, so that the position of said plate is adjustable within the length of said slot.
10. The miter saw as defined in
11. The miter saw as defined in
12. The miter saw as defined in
13. The miter saw as defined in
15. The miter saw as defined in
16. The miter saw as defined in
17. The miter saw as defined in
0. 19. A miter saw as in
0. 20. A miter saw as in
0. 21. A miter saw as in
0. 22. A miter saw as in
0. 23. A miter saw as in
0. 24. A miter saw as in
0. 25. A miter saw as in
0. 27. A miter saw as in
0. 28. A miter saw as in
0. 29. A miter saw as in
0. 30. A miter saw as in
0. 31. A miter saw as in
0. 33. A compound miter saw as in
0. 34. A compound miter saw as in
0. 35. A miter saw as in
0. 36. A miter saw as in
0. 37. A compound miter saw as in
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First to third embodiments of the present invention will now be explained with reference to the drawings.
The first embodiment of the present invention will be explained with reference to
A miter saw 1 incorporating a stopper mechanism 10 is shown in
The miter saw 1 generally comprises a base 2, a turntable 3 rotatably supported on the base 2, a support arm 4 supported for rightward and leftward pivotal movement on the rear portion (left side portion as viewed in
The miter saw unit 5 in right and left pivoted positions is shown in
A circular saw blade 5c is mounted on the miter saw unit 5 and is rotatably driven by the motor 5b. A safety cover 5d is mounted on the miter saw unit 5 so as to normally cover an exposed half of the saw blade 5c. The safety cover 5d is movable to uncover the exposed half of the saw blade 5c as the miter saw unit 5 is pivoted downwardly from its uppermost position.
The support arm 4 is supported on the turntable 3 by means of the support mechanism 7 including a pair of slide bars 6 (see FIGS. 3 and 5). The slide bars 6 are supported by the lower portion of the turntable 3 and are slidable relative to the turntable 3 in the forward and rearward direction (left and right directions as viewed in FIG. 1), so that the miter saw unit 5 as well as the support arm 4 is slidably movable relative to the turntable 3 within a predetermined range in the forward and rearward directions.
The stopper mechanism 10 is assembled into the support mechanism 7. The construction of the support mechanism 7 is shown in
The support mechanism 7 includes a base side member 20, a saw unit side member 21, a support shaft 22 for pivotally connecting the saw unit side member 21 to the base side member 20, a lock screw 23 for fixing the position of the saw unit side member 21 relative to the base side member 20, and the stopper mechanism 10 described above.
The base side member 20 is fixedly mounted on rear ends of the slide bars 6 and has a substantially cylindrical configuration. The support shaft 22 is inserted into a central boss portion (not numbered) of the base side member 20.
The saw unit side member 21 also has a substantially cylindrical configuration and has an open front end which is slidably fitted on an annular flange portion 20a formed on an open rear end of the base side member 20, so that the saw unit side member 21 is rotatable relative to the base side member 20. The support shaft 22 is also inserted into a central boss portion (not numbered) of the saw unit side member 21. A nut 22a is threadably engaged with a rear end of the support shaft 22. When the nut 22a is tightened, the saw unit side member 21 is fixed in position relative to the base side member 20 in the axial direction of the support shaft 22 but is rotatable relative to the base side member 20.
As shown in
As shown in
As is best seen from
As the miter saw unit 5 is pivoted from the vertical position in the left side direction in
The recess 45 for engagement with the ball 41 is formed in the plate 13 and has the same diameter as the recess 13a. As shown in
As shown in FIGS. 10(A) and 10(B), the recess 45 is different from the recess 13a in that the recess 45 has a closed bottom (not numbered), so that the ball 41 may not simultaneously contact both front and rear edge parts of the recess 45 in the pivotal direction when the ball 41 is in abutment on the bottom of the recess 45 as shown in FIG. 10(A). In contrast, the ball 12 is engageable with the recess 13a with the ball 41 abutting on the entire edge including both front and rear edge parts of the recess 13a in the pivotal direction since the recess 13a extends throughout the plate 13.
In addition, in this embodiment, the recess 13a is positioned slightly radially inwardly from the position of the same in the first embodiment. Further, the recess 13a of this embodiment is elongated in the radial direction of the plate 13. On the other hand, the recess 45 is displaced radially outwardly from the recess 13a by a distance of D, so that the ball 12 may not engage the recess 45 or the ball 41 may not engage the recess 13a when the miter saw unit 5 is pivoted or when the saw unit side member 21 is rotated relative to the base side member 20. Because of such displacement between the recesses 13a and 45 in the radial direction, the retainer holes 20f and 42 as well as the balls 12 and 41 are displaced from each other by the same distance of D in the radial direction.
As with the recess 13a, the recess 45 is elongated in the radial direction of the plate 13, so that the inner and outer edge parts of the recess 45 as well as the inner and outer edge parts of the recess 13a serve as relief parts on which the ball 41 as well as the ball 12 may not abut. Thus, when the miter saw unit 5 is in the vertical position, the ball 12 engages the recess 13a with the ball 12 abutting only on the front and rear edge parts of the recess 13a, and the ball 41 engages the recess 45 with the ball 41 abutting only on the front edge part of the recess 45. The balls 12 and 41 are therefore held in position relative to the plate 13.
With the stopper mechanism 40 thus constructed, when the miter saw unit 5 is pivoted from the right side pivoted position (not normally used) toward the vertical position, the plate 13 is moved in the right direction in FIG. 10(A) (indicated by an arrow in FIG. 10(A)), the ball 41 is brought to engage the recess 45 and to abut on the bottom thereof immediately before the ball 12 is brought to engage the recess 13a (see FIG. 10(A)).
In this state, the ball 12 is not completely engaged with the recess 13a, so that the spring 11 applies the biasing force to the plate 13 in the right direction (the direction of arrow) by means of the ball 12. Since the ball 41 is in abutment on the bottom of the recess 45 in this state, the force of the spring 43 does not serve to move (rotate) the plate 13. Thus, the plate 13 in the state shown in FIG. 10(A) may not be held in position relative to the base side member 20 but is forced to rotate in the right direction as viewed in FIG. 10(A), so that the ball 12 is consequently brought to completely engage the recess 13a as shown in FIG. 10(B).
As the ball 12 is brought to completely engage the recess 13a, the ball 41 is moved from the position in abutment on the bottom of the recess 45 to ride onto the front edge part of the recess 45. Since the ball 41 is biased by the spring 43 to extend toward the plate 13, the spring 43 applies a force to move (rotate) the plate 13 in the left direction as viewed in FIG. 10(B) indicated by an arrow in this figure by means of the ball 41. Such a force produced by the spring 43 may push, together with the plate 13, the ball 12 which is completely engaged with the recess 13a, so that the ball 12 is pressed on the left side part of the inner surface of the retainer hole 20f. The vertical position of the miter saw unit 5 is thus determined.
As described above, in the vertical position of the miter saw unit 5, the ball 12 is pressed on the inner surface of the retainer hole 20f by means of the stopper assist mechanism 40. Therefore, even if a gap exists between the ball 12 and the inner surface of the retainer hole 20f due to the difference in machining accuracy between the ball 12 and the retainer hole 20f or some other reason, the vertical position can be accurately determined.
The third embodiment may be modified in various manners.
For example, since the rear edge part of the recess 45 does not assist in producing the force to move the plate 13, a cut-out portion 45a serves as a relief portion may be formed on the rear edge part of the recess 45 as indicated by chain lines in FIG. 10(A).
In addition, the recess 45 may be formed as a through hole having a diameter to permit the ball 41 to pass through that through hole. In this case, a rib (not shown) which may be a part of the saw unit side member 21 may be positioned on one side of the recess 45 opposite to the retainer hole 42 for preventing the ball 41 from being removed from the recess 45.
Further, although in the third embodiment, the angle Y between the recesses 13a and 45 is greater than the angle X between the balls 12 and 41, the angle Y may be smaller than the angle X. In such a case, in the vertical position of the miter saw unit 5, the ball 41 is ridden onto the rear edge part of the recess 45 so as to produce a force to move (rotate) the plate 13 in the right direction in FIG. 10(B), so that the ball 12 is pressed on the right side part of the inner surface of the retainer hole 20f. In this case, the cut-out portion 45a may be formed on the left side of the recess 45.
Thus, the provision of the difference between the angles X and Y is a requirement for utilizing the biasing force of the spring 43 to press the ball 12 on the inner surface of the retainer hole 20f.
Meanwhile, as described in connection with the first embodiment, the motor 5b is positioned on the right side of the miter saw unit 5 or is positioned on the left side of the recess 13a in FIGS. 10(A) and 10(B). Thus, with the arrangement shown in FIGS. 10(A) and 10(B), the direction of the force applied by the stopper assist mechanism 40 to the ball 12 is the same as the direction of the force applied by the gravity of the motor 5b to the plate 13. Therefore, the arrangement shown in FIGS. 10(A) and 10(B) is preferable since the force applied by the stopper assist mechanism 40 may not be reduced by the force produced by the gravity of the motor 5b.
A further modification is shown in FIGS. 11(A) and 11(B). In this modification, the recess 45 is replaced by a through hole 55 which has a diameter smaller than the diameter of the recess 13a. In addition, the force of the spring 43 is determined to be smaller than the force of the spring 11.
With this modification, when the miter saw unit 5 is pivoted from the right side pivoted position (not normally used) toward the vertical position, the plate 13 is moved in the right direction as viewed in FIG. 11(A) (indicated by an arrow in FIG. 11(A)), the steel ball 41 is brought to engage the recess 55 immediately before the ball 12 is brought to engage the recess 13a (see FIG. 11(A)).
In this state, the ball 12 is not completely engaged with the recess 13a, so that the spring 11 applies the biasing force to the plate 13 in the right direction (the direction of arrow) by means of the ball 12. Since the ball 41 is in engagement with the recess 55 in this state, the force of the spring 43 does not serve to move (rotate) the plate 13. Since the diameter of the recess 55 is smaller than the recess 13a and the force of the spring 43 is smaller than the spring 11, the ball 41 is removed from the recess 55 by the force of the spring 11 applied to the plate 13 via the ball 12, so that the ball 12 is consequently brought to completely engage the recess 13a as shown in FIG. 11(B).
As the ball 12 is brought to completely engage the recess 13a, the ball 41 is moved to ride onto the front edge part of the recess 45. Since the ball 41 is biased by the spring 43 to extend toward the plate 13, the spring 43 applies a force to move (rotate) the plate 13 in the left direction as viewed in FIG. 11(B) indicated by an arrow in this figure by means of the ball 41. As the result, the ball 12 is pressed on the left side part of the inner surface of the retainer hole 20f, so that the vertical position of the miter saw unit 5 is determined in the same manner as described in connection with FIGS. 10(A) and 10(B).
Although in the first to second embodiments, the balls 12 and 41 are utilized as pressing members, they may be replaced by pins having hemispherical ends.
In addition, the same construction can be adapted to a miter saw which does not include the slide shafts 6, and to a miter saw which is fixedly placed on a work place. Further, the same construction can be adapted to a miter saw having slide shafts positioned between a support arm and a miter saw unit.
While the invention has been described with reference to preferred embodiments thereof, it is to be understood that modifications or variations may be easily made without departing from the spirit of this invention which is defined by the appended claims.
Matsubara, Kouji, Kondo, Masayoshi
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