A temperature climate control system comprises a variable temperature seat, at least one heat pump, at least one heat pump temperature sensor, and a controller. Each heat pump comprises a number of Peltier thermoelectric modules for temperature conditioning the air in a main heat exchanger and a main exchanger fan for passing the conditioned air from the main exchanger to the variable temperature seat. The Peltier modules and each main fan may be manually adjusted via a temperature switch and a fan switch, respectively. Additionally, the temperature climate control system may comprise a number of additional temperature sensors to monitor the temperature of the ambient air surrounding the occupant as well as the temperature of the conditioned air directed to the occupant. The controller is configured to automatically regulate the operation of the Peltier modules and/or each main fan according to a temperature climate control algorithm designed both to maximize occupant comfort during normal operation, and minimize possible equipment damage, occupant discomfort, or occupant injury in the event of a heat pump malfunction.
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9. A method for controlling the temperature climate in a variable controlled occupant seat, the method comprising the steps of:
activating a number of thermoelectric modules for temperature conditioning air to be passed and distributed through a variable temperature seat to generate temperature conditioned air; activating at least one fan for passing the temperature conditioned air through air channels inside of the variable temperature seat to an occupant communicating the temperature conditioned air to the occupant seat by at least one fan; and; sensing the a control temperature of the thermoelectric modules and relaying information correlated to the temperature information to a controller configured to automatically deactivate the operation of the thermoelectric modules and fans the at least one fan when the temperature is below approximately 200°C K. and above approximately 349°C K.; automatically decreasing the electrical power to the thermoelectric modules when the thermoelectric modules are operated in a cooling mode, the temperature is below approximately 303°C K., and it has been more than 6 minutes since the operating mode was last adjusted by the occupant; and automatically decreasing the electrical power to the thermoelectric modules when the thermoelectric modules are operated in a heating mode and the temperature is in the range of from 339°C K. to 349°C K reaches a predetermined limit for a predetermined time to prevent damage to one of the occupant seat or a seat occupant.
0. 23. A method for controlling the temperature climate in a variable temperature occupant seat, the method comprising the steps of:
activating at least one thermoelectric module to provide temperature conditioned air; activating at least one electric fan for passing the temperature conditioned air to the variable temperature seat; sensing a system temperature and relating the temperature information to a controller; automatically adjusting the electrical power to the thermoelectric module based upon temperature and elapsed time information to adjust the temperature of the air distributed to the occupant seat; and automatically activating each fan and each thermoelectric module by occupying the seat and activating a weight-sensitive sensor and automatically deactivating each fan and the thermoelectric module by vacating the seat and deactivating a weight-sensitive sensor.
5. A method for controlling the temperature climate in a variable temperature occupant seat, the method comprising the steps of:
activating at least one thermoelectric module to provide temperature conditioned air to be distributed through a variable temperature seat ; activating at least one electric fan for passing the temperature conditioned air through means inside of to the variable temperature seat; sensing a system temperature and relaying the temperature information to a controller; automatically adjusting the electrical power to the thermoelectric module when the thermoelectric module is operated in a cooling mode and when the temperature of the temperature conditioned air is below a minimum cooling temperature a predetermined amount of time after the cooling mode has been selected; and automatically activating each fan and each thermoelectric module by occupying the seat and automatically deactivating each fan and the thermoelectric module by vacating the seat.
7. A method for controlling the temperature climate in a variable temperature occupant seat, the method comprising the steps of:
sensing whether the seat is occupied and relaying the information to a controller configured to automatically regulate the operation of one or more thermoelectric modules and fans; activating at least one thermoelectric module in response to sensing occupancy of the seat to provide temperature conditioned air; activating at least one fan for passing to pass the temperature conditioned air through air channels inside of to the variable temperature seat; sensing a system temperature and relaying the temperature information to the controller; and automatically reducing electrical power to the thermoelectric modules when operated in a cooling mode after the temperature of the temperature conditioned air is below a minimum cooling temperature and after a maximum amount of time has passed since the system was placed in a cooling mode of operation.
0. 22. A system for controlling the temperature climate in a variable temperature occupant seat comprising:
an occupant seat having a conduit to distribute temperature conditioned heating or cooling medium to an area of a seat; at least one heat pump connected to the seat by a conduit for providing a temperature conditioning medium to the conduit in the seat; at least one fan for passing the temperature conditioned air to the conduit in the seat; a controller for activating and regulating the operation of the fan independent of occupant input after a desired mode of operation has been selected; means for automatically operating the controller to change system response, to provide thermal comfort to the seated occupant, and to control cooling functions of the system to reduce occupant discomfort and adverse physiological response; and an indicator switch located within the seat to detect the presence of an occupant, the indicator switch being electrically connected to the controller.
1. A system for controlling the temperature climate in a variable temperature occupant seat comprising:
an occupant seat having means for distributing temperature conditioned air through the seat to increase a seat occupant's thermal comfort; at least one heat pump connected to the seat by an air conduit for providing temperature conditioning conditioned air to the seat, the heat pump comprising: at least one thermoelectric module for temperature conditioning the air ; at least one fan for passing the temperature conditioned air through the seat to an occupant and for removing unwanted thermal energy from the thermoelectric module to the seat; a controller for activating and regulating the operation of the thermoelectric module and fan of at least one heat pump independent of occupant input after a desired mode of operation has been selected; means for automatically operating the controller to optimize change system response, to provide maximum thermal comfort to the seated occupant, and to control cooling functions of the system to minimize reduce occupant discomfort and adverse physiological response; and an indicator switch attached to the seat to detect the presence of an occupant, the indicator switch being electrically connected to the controller.
0. 24. A method for controlling the temperature climate in a variable temperature occupant seat, the method comprising the steps of:
sensing whether the seat is occupied by use of a weight-sensitive sensor and relaying the information to a controller configured to automatically regulate the operation of one or more thermoelectric modules and fans; activating at least one thermoelectric module in response to sensing the status of the weight-sensitive sensor to provide temperature conditioned air; activating at least one fan to pass the temperature conditioned air to the variable temperature seat; sensing a temperature and relaying the temperature information to the controller; and automatically changing electrical power to the thermoelectric modules, by varying a duty cycle of power to the modules, when operated in a cooling mode after the temperature of the temperature conditioned air is below a minimum cooling temperature and after a maximum amount of time has passed since the system was placed in a cooling mode of operation.
16. A system for controlling the temperature climate in a variable temperature occupant seat comprising:
an occupant seat having means for distributing temperature conditioned air through the seat to increase a seat occupant's thermal comfort; at least one heat pump connected to the seat by an air conduit for providing temperature conditioning air to the seat, each heat pump comprising: ; at least one thermoelectric module for temperature conditioning the air; at least one fan for passing positioned to move the temperature conditioned air through the seat to an occupant and for removing unwanted thermal energy from the thermoelectric module conduit; a controller for activating and regulating the operation of the thermoelectric module and fans of each heat pump independent of occupant input after a desired mode of operation has been selected; means for automatically operating the controller to optimize system response, to provide maximum thermal comfort to the seated occupant, and to control heating and cooling functions of the system, to minimize reduce occupant discomfort and adverse physiological response, wherein the means for automatically operating the controller reduces the cooling functions of the system when the temperature of the temperature conditioned air is below a minimum cooling temperature and after a maximum amount of time has passed since the system was placed in a cooling mode of operation.
0. 25. A system for controlling the temperature climate in a variable temperature occupant seat comprising:
an occupant seat having at least one conduit configured to distribute a sufficient amount of temperature conditioned air through the seat to increase a seat occupant's thermal comfort; at least one heat pump for providing temperature conditioned air, each heat pump being in fluid communication with the conduit in the seat and having a fan to move thermally conditioned air to the conduit in the seat; a controller in electrical communication with the heat pump and fan and controlled to provide temperature conditioned air to increase the thermal comfort of a seated occupant; at least one sensor for monitoring the operation of at least one heat pump, or monitoring the temperature of the air passing through the heat pump, or monitoring ambient air temperature and providing a signal correlated to that operation or monitored temperature to the controller; means for automatically operating the controller to provide thermal comfort to the seated occupant, and to control heating and cooling functions of the system to reduce occupant discomfort and adverse physiological response; and an indicator located in the seat for detecting the presence of the seat occupant, the indicator being in communication with the controller.
13. A system for controlling the temperature climate in a variable temperature occupant seat comprising:
an occupant seat having means at least one distribution conduit configured to distribute temperature conditioned air through the seat and the temperature conditioned air through the seat for the purpose of increasing to increase a seat occupant's thermal comfort; at least one heat pump for providing temperature conditioned air from the heat pump to the distribution conduit, each heat pump being connected to the seat by an air conduit and including one or more fans and one or more thermoelectric modules; a controller for activating and regulating the operation of each heat pump to produce temperature conditioned air at a temperature and fan speed to maximize adjust the thermal comfort of the seated occupant; at least one temperature sensor for monitoring the operation of at least one heat pump, the temperature sensor being electrically connected to the controller; and means for automatically operating the controller to optimize vary the system response, to provide maximum thermal comfort to the seated occupant, and to control heating and cooling functions of the system, to minimize reduce occupant discomfort and adverse physiological response, wherein the means for automatically operating the controller reduces the cooling functions of the system when the temperature of the temperature conditioned air is below a minimum cooling temperature and after a maximum amount of time has passed since the system was placed in a cooling mode of operation.
12. A system for controlling the temperature climate in a variable temperature occupant seat comprising:
an occupant seat having means at least one conduit configured to distribute a sufficient amount of temperature conditioned air through the seat and the temperature conditioned air through the seat for the purpose of increasing to increase a seat occupant's thermal comfort; at least one heat pump for providing temperature conditioned air, each heat pump being connected to in fluid communication with the conduit in the seat by an air conduit and including one or more fans and one or more thermoelectric modules; a controller for activating and regulating the operation of each in electrical communication with the heat pump to produce and fan and controlled to provide temperature conditioned air at a temperature and fan speed to maximize to increase the thermal comfort of the a seated occupant; at least one temperature sensor for monitoring the operation of at least one heat pump, the temperature sensor being electrically connected to the controller or monitoring the temperature of the air passing through the heat pump, or monitoring ambient air temperature and providing a signal correlated to that operation or monitored temperature to the controller; means for automatically operating the controller to optimize system response, to provide maximum thermal comfort to the seated occupant, and to control heating and cooling functions of the system to minimize reduce occupant discomfort and adverse physiological response; and an indicator for detecting the presence of the seat occupant, the indicator being electrically connected to the controller.
18. A system for controlling the temperature climate in a variable temperature occupant seat comprising:
an occupant seat comprising a seat bottom and a seat back portion each having means for distributing a system configured and located to distribute temperature conditioned air through in the seat and directing it to an occupant ; a seat back heat pump for conditioning the temperature of the air and passing the air through an air conduit to the seat back, the seat back heat pump comprising a main exchanger fan and at least one thermoelectric module in fluid communication with a fan arranged to pass temperature conditioned air to the system; a at least one seat bottom heat pump for conditioning the temperature of the air and passing the air through an air conduit to the seat bottom, the seat bottom heat pump comprising a main exchanger fan and at least one thermoelectric module in fluid communication with a fan arranged to pass temperature conditioned air to the system; a at least one temperature sensor positioned in each heat pump to monitor the temperature of at least one of the seat bottom, seat back, ambient air, conditioned air from at least one heat pump, and at least one heat pump; a controller for automatically activating and regulating the speed of the main fans, and automatically selecting the mode of operation for the thermoelectric module in each heat pump receiving information from the temperature sensor and configured to automatically activate and regulate at least one of the speed of the fans and the temperature of the air conditioned by at least one of the heat pumps; means for automatically operating the controller to optimize system response, to provide maximum thermal comfort to the seated occupant, and to control cooling functions of the system to minimize occupant discomfort and adverse physiological response; and an indicator for detecting the present of an occupant, the indicator being electrically connected to the automatic operating means controller.
17. A system for controlling the temperature climate in a variable temperature occupant seat comprising:
an occupant seat comprising a seat bottom and a seat back portion each having means for distributing an air distribution conduit sized and located to distribute temperature conditioned air through the seat and directing it to an occupant; a seat back heat pump for conditioning the temperature of the air and passing the air through an air conduit to the seat back, the seat back heat pump comprising a main exchanger fan and at least one thermoelectric module ; a seat bottom heat pump for conditioning the temperature of the air and passing the air through an air conduit to the seat bottom, the seat bottom heat pump comprising a main exchanger fan and at least one thermoelectric module ; at least one fan arranged to move air from at least one of the heat pumps through the air conduit associated with the respective heat pump; a at least one temperature sensor positioned in each heat pump to monitor the temperature of at least one of the ambient air, conditioned air from at least one heat pump, or at least one heat pump; a controller for automatically activating and regulating the speed of the main fans, and automatically selecting the mode of operation for the thermoelectric module in each heat pump receiving information from the temperature sensor and configured to automatically activate and regulate at least one of the speed of the fans and the temperature of the air conditioned by at least one of the heat pumps; means for automatically operating the controller to optimize system response, to provide maximum thermal comfort to the seated occupant, and to control cooling functions of the system to minimize occupant discomfort and adverse physiological response, wherein the means for automatically operating the controller reduces the cooling functions of the system when the temperature of the temperature conditioned air is below a minimum cooling temperature and after a maximum amount of time has passed since the system was placed in a cooling mode of operation.
2. The system as recited in
3. The system as recited in claim 2 1, comprising wherein the sensor comprises at least one temperature sensor positioned in the flow path of the temperature conditioned air fluid.
4. The system as recited in
6. The method as recited in
8. The method as recited in
10. The method as recited in
11. The method as recited in
14. The system as recited in
15. The system as recited in
0. 19. A system as defined in
0. 20. A system as defined in
0. 21. A system as defined in
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A temperature climate control system (TCCS) provided in the practice of this invention may be used to control the temperature of air being distributed through a variable temperature seat (VTS) and directed to a seated occupant. The TCCS may be used in various VTS applications where it is required that an occupant stay seated for a period of time, such as automobiles, trains, planes, buses, dentists chairs, hair styling chairs and the like, or where an occupant simply desires an added degree of comfort while he/she is sitting at work or in the home, such as office chairs, home recliners and the like. The TCCS configured according to the practice of this invention to operate in a manner providing an occupant seated in a VTS a maximum degree of comfort by allowing the occupant to manually adjust both the flow rate and the temperature of the air being passed through the seat surface and directed to the occupant.
The TCCS is configured to automatically override the manual flow rate and temperature settings when it senses that the temperature of the air being directed to the occupant is above a predetermined maximum temperature set point or is below a predetermined minimum temperature set point. Thus, maximizing both occupant comfort and occupant safety in the event that the occupant either falls asleep or in the event that the device generating the temperature conditioned air malfunctions. The TCCS also comprises timers and is configured to automatically override the manual flow rate and temperature settings during normal operation to prevent back discomfort. Additionally, the device generating the temperature conditioned air is operated in a manner maximizing electrical efficiency, making it well suited for use in applications that are sensitive to electrical consumption, such as electric powered vehicles.
The VTS may be constructed having a metal frame (not shown) that generally defines the seat configuration and having seat bottom and seat back cushions 18 made from foam and the like. A number of air channels 20 are positioned within each seat cushion and extend from the padding layer 17 through the seat cushions and to either a seat bottom air inlet 22 or a seat back air inlet 24. Although a particular embodiment of a VTS has specifically described, it has to be understood that the TCCS according to the present invention is meant to operate with any type of VTS having the same general features.
Each heat pump comprises a main heat exchanger 34 and 36, enclosing air temperature conditioning fins (not shown) depending from one surface of the Peltier modules, and a waste heat exchanger 39 and 40, enclosing thermal exchanger fins (not shown) extending from the Peltier module surface opposite the main heat exchanger. Attached to one end of each main heat exchanger is an outlet from a main exchanger fan 42 and 44 that serves to pass the temperature conditioned air in each main heat exchanger to the seat back or seat bottom, respectively. Each main exchanger fan may comprise an electrical fan having a suitable flow rate, such as an axial blower and the like. The outlet end of each main heat exchanger is connected to an air conduit 46 and 48 that is connected to the respective seat back air inlet 24 or seat bottom air inlet 22. Accordingly, the temperature conditioned air produced by the Peltier thermoelectric modules in each main heat exchanger is passed through the respective air conduit, through the respective air inlet, into and through the respective seat portion of the VTS to the occupant by the main exchanger fan.
Attached to one end of each waste heat exchanger is an outlet from a waste exchanger fan 50 and 52 that serves to pass unwanted waste heat or cooling produced in each waste heat exchanger to the outside environment surrounding the VTS. Each waste exchanger fan may comprise an electrical fan having a suitable air flow rate, such as an axial blower and the like. The waste air exiting each waste heat exchanger fan is usually at an undesirable temperature, i.e., in the cooling mode it is hot air and in the heating mode it is cold air. Consequently, waste air exiting each waste exchanger may be specifically routed away from any occupant, possibly through the sides of the seat or the like.
Attached to the main exchanger side of the Peltier thermoelectric modules in each heat pump is a temperature sensor 54 and 56. Each temperature sensor may comprise an electric thermocouple and the like.
The operation of the main exchanger fans 42 and 44 can be manually controlled by a fan switch 58. In the first embodiment, it is preferred that the main exchanger fans are operated simultaneously by a single fan switch. The fan switch may comprise an electrical switch configured to provide an off position, and a variety of fan speed settings if desired. It is preferred that the fan switch be configured having an off position and three different fan speed settings, namely low, medium and high. The fan switch may be located within or near the VTS for easy occupant access.
The operation of the waste exchanger fans 50 and 52 can be manually controlled by a separate fan switch (not shown) if desired. However, it is preferred that the waste exchanger fans be activated automatically upon the operation of the main exchanger fans and operate at a single predetermined speed. Accordingly, upon the manual operation of the fan switch 58, both the main exchanger fans are activated to a selected speed and the waste exchanger fans are automatically activated to operate at maximum speed. Configuring the TCCS to operate in this manner maximizes the thermal efficiency of the Peltier modules and reduces the possibility of system damage.
The operation of the Pelter thermoelectric modules can be controlled by a temperature switch 60. In the first embodiment it is preferred that the Peltier thermoelectric modules in both heat pumps be operated simultaneously by a single temperature switch. The temperature switch may comprise an electrical switch configured to provide an off position, and a variety of temperature settings if desired. A preferred fan switch is configured having an off position, four heating positions, and four cooling positions. Like the fan switch 58, the temperature switch 60 may be located within or near the VTS for easy occupant access.
When the temperature switch is turned to one of the cooling positions a LED lamp 62 located near the temperature switch registers a green color, indicating that the Peltier modules are operating in the cooling mode. When the temperature switch is turned to one of the heating positions the LED lamp registers a red color, indicating the Peltier modules are operating in the heating mode.
The different heating or cooling modes for the Peltier modules is accomplished by both switching the polarity and limiting the amount of the electrical power routed to the Peltier modules. To optimize the electrical efficiency of the Peltier modules, instead of using a potentiometer to discharge the unwanted portion of the electrical power through a resister, the four different modes of heating and cooling operation are achieved by pulsing electrical power to the Peltier modules at predetermined duty cycles. Accordingly, the different levels of heating or cooling are accomplished by pulsing the electrical power to the Peltier modules at a predetermined duty cycle. In a preferred embodiment, the duty cycle is about 0.02 seconds (50 hz) and the four different levels are accomplished by applying either 25 percent, 50 percent, 75 percent, or 100 percent of the cycle time power. In this embodiment, a 25 percent duty cycle would be on for approximately 0.005 seconds and off for approximately 0.015 seconds for a total cycle length of 0.02 seconds, and then repeated. The 75 percent duty cycle is on for approximately 0.015 seconds and off for approximately 0.005 seconds.
The heating or cooling mode of the Peltier modules is achieved by switching the polarity of the electrical power. The Peltier modules are configured to operate in the heating mode on approximately ten volts DC and in the cooling mode on approximately six volts DC. A DC converter may be positioned outside the controls to supply the heating and cooling voltage. The total duty cycle of the Peltier modules is adjustable from 0.02 to 0.2 seconds. The power for the Peltier modules in each mode was chosen to optimize the efficiency and total thermal power supplied to an occupant of the VTS.
The electrical feeds to and/or outlets from the fan switch 58, temperature switch 60, main exchanger fans 42 and 44, waste exchanger fans 50 and 52, Peltier thermoelectric modules 30 and 32 LED lamp 62, and temperature sensors 54 and 56 and routed to a controller 64. Alternatively, the electrical feeds ad signals may first be routed to a printed circuit board in the seat (not shown) that sends a signal to the controller. The controller comprises a power inlet 66 of sufficient electrical capacity to operate all of the aforementioned devices. The controller is configured to receive occupant inputs from the fan switch and the temperature switch and temperature information from the temperature sensors. From this input the controller is configured to make adjustments to the operation of the heat pumps according to a predetermined algorithm designed to ensure occupant comfort and safety, and protect against system damage.
The occupant may activate the Peltier modules for temperature conditioning the air in the VTS by positioning the temperatures witch 60 to a desired heating or cooling mode (steps 72 and 74). The Peltier modules can be manually deactivated by selecting the "off" position on the temperature control switch, in which case the power to the fans is maintained as indicated by the LED 62 registering a green color (step 76). Additionally, the Peltier modules are automatically deactivated by the controller when the fan switch is manually placed in the "off" position (step 78).
When the temperature switch is positioned to one of the four cooling modes the LED lamp 62 registers a green color (step 80). The temperature detected by the temperature sensors 54 and 56 in both heat pumps 26 and 28 is passed to the controller (step 82). If the temperature is below about 303°C K. (step 84) the power to the Peltier modules remains on (step 86), unless more than six minutes has elapsed since the time that the occupant has last adjusted the temperature (step 88), in which case the power to the Peltier modules is reduced to 25 percent (step 90). It is desirable to reduce the power to the Peltier modules under such circumstances to prevent over cooling of the occupant's back, which has been shown to cause the occupant discomfort after use of the VTS. If the temperature is not below 303°C K., however, the power to the Peltier modules is maintained as indicated by the occupant controls (step 86).
When the temperature switch is positioned to one of the four heating modes the LED lamp 62 registers a red color (step 92). If the temperature is below about 339°C K. (step 94) the power to the Peltier modules remains on (step 96). If the temperature is in the range of from 339°C K. to 349°C K. (step 92) the power to the Peltier modules is reduced to 25 percent until the temperature is below 339°C K. (step 98). Reducing the power to the Peltier modules in this situation is desired to prevent the Peltier modules from overheating.
If the temperature of the main heat exchanger side of the Peltier modules is below either below 200°C K. or above 349°C K. (step 100), regardless of whether the Peltier modules are in the heating or cooling mode, the controller deactivates the Peltier modules (step 76) and maintains the operation of the main exchanger fans and waste exchanger fans. The occurrence of either of the above temperature conditions indicates a system malfunction. In this condition the LED lamp 62 registers a orange color, indicating a system malfunction.
The first embodiment comprises conditioned air temperature sensors 102 and 104 positioned in the air flow of the temperature conditioned air passing to the seat, back and seat bottom, respectively, as shown in FIG. 2. The conditioned air temperature sensors are electrically connected to the controller 64. The temperature climate control algorithm described above and illustrated in
The second embodiment of the TCCS also differs from the first preferred embodiment in that the fan speed and air temperature for the seat back heat pump 26 and the seat bottom heat pump 28 can each be manually adjusted independently by using a separate seat back fan switch 104 and seat bottom fan switch 106, and a separate seat back temperature switch 108 and seat bottom temperature switch 110. The fan switches 104 and 106 and the temperature switches 108 and 110 in the second embodiment are the same as those previously described in the first embodiment. Alternatively, the TCCS may be configured having a single fan switch (not shown) to control the speed of fans 42 and 44 and two temperature switches (not shown) to control the power to each heap pump 26 and 28 independently. The TCCS may also be configured having a single temperature switch (not shown) to control the power of heat pumps 26 and 28 simultaneously and two fan switches to control the speed of each fan 42 and 44 independently.
LED lamps 112 and 114 are located near each temperature switch to indicate the mode of operation selected for each heat pump, e.g., in the off position the LED lamps are off, when both heat pumps are in the cooling mode the LED lamps register a green color, when both heat pumps are in the heating mode the LED lamps register a red color, when there is a temperature error or Peltier module malfunction in either heat pump the LED lamps fast cycle red and green, registering an orange color.
Configuring the manual fan speed and temperature switches in this manner allows the occupant the ability to operate the seat back 12 of the VTS at a different conditions than the seat bottom 14. This may be desirable where a medical condition or injury requires that a particular portion of the occupant's body be maintained at a temperature different from the remaining portion of the occupant, e.g., where a leg injury requires cooling air in the seat bottom of the VTS and the ambient temperature dictates that heated air pass through the seat back for maximum occupant comfort.
Like the first embodiment, the electrical feeds to and/or outlets from the fan switches 104 and 106, temperature switches 108 and 110, main exchanger fans 42 and 44, waste exchanger fans 50 and 52, Peltier thermoelectric modules 30 and 32, temperature sensors 54 and 56, LED lamps 112 and 114, and the ambient air temperature sensor 102 are routed to the controller 64.
Like the control algorithm described in
The second embodiment also comprises conditioned air temperature sensors 128 and 130 positioned in the air flow of the temperature conditioned air passing to the seat, back and bottom, respectively, as shown in FIG. 4. The conditioned air temperature sensors are electrically connected to the controller 64. The temperature climate control algorithm described above and illustrated in
The second difference in the third embodiment of the TCCS is that only a single heat pump 134 is used to provide temperature conditioned air to both the seat back 12 and the seat bottom 14. The single heat pump is similar to the seat back heat pump 26 and seat bottom heat pump 28 previously described in the first embodiment in that it comprises a main heat exchanger 136, a main exchanger fan 138, a waste heat exchanger 140, a waste exchanger fan 142 and a Peltier module temperature sensor 143. However, instead of three Peltier thermoelectric modules, the single heat pump 134 comprises four Peltier thermoelectric modules 144. The temperature conditioned air from the main heat exchanger is passed to the seat back 12 and seat bottom 14 of the VTS by an air manifold 146 connected at one end to the outlet of the main heat exchanger 136 and at the other end to the seat back air inlet 24 and seat bottom air inlet 22. Alternatively, the third embodiment of the TCCS may comprise a double heat pump arrangement similar to that previously described in the first embodiment.
The third embodiment of the TCCS also differs from the first embodiment in that the main exchanger fan speed and the heat pump air temperature are not manually adjustable by the occupant. Rather, the fan speed and the air temperature are controlled automatically by the controller 64. Additionally, an occupant presence switch 148 is located within the VTS that is activated upon the presence of an occupant in the seat. The occupant presence switch may comprise a weight sensitive switch and the like located in the seat back or seat bottom. In a preferred embodiment, the occupant presence switch is located in the seat bottom and is electrically connected to the controller to relay the presence of an occupant. The use of a occupant presence switch to control the activation of the VTS is desired for purposes of conserving electricity when the VTS is not occupied and when it is not practical or desirable to give individual control over the seats, e.g., in bus passenger seating applications.
Once an occupant is seated in the VTS, the particular main fan speed and Peltier operating mode selected by the controller is dependent upon the ambient temperature surrounding the VTS occupant. When the ambient temperature is less than about 286°C K. (step 154) the controller selects a heating mode of operation and passes 100 percent power to the Peltier modules and operates the main exchanger fan at medium speed (step 156). Upon the activation of the main exchanger fan the waste exchanger fan is also activated at high speed.
When the ambient temperature is between 286°C K. and 290°C K. (step 158) the controller selects a heating mode of operation and passes 75 percent power to the Peltier modules and operates the main exchanger fan at medium speed (step 160). When the temperature is between 290°C K. and 293°C K. (step 162) the controller selects a heating mode of operation and passes 25 percent power to the Peltier modules and operates the main exchanger fan at a medium speed (step 164).
When the ambient temperature is between 293°C K. and 297°C K. the (step 166) the controller pulses power to the Peltier modules at a steady state of approximately 0.5 volts and deactivates the main exchanger fan (step 168).
When the ambient temperature is between 297°C K. and 297°C K. (step 170) the controller selects a cooling mode of operation and passes 50 percent power to the Peltier modules and operates the main exchanger fan at medium speed (step 172). When the ambient temperature is between 300°C K. and 302°C K. (step 174) the controller selects a cooling mode of operation and passes 50 percent power to the Peltier modules and operates the main exchanger fan at high speed (step 176). When the ambient temperature is above 302°C K. (step 178) the controller selects a cooling mode of operation and passes 100 percent power to the Peltier modules and operates the main exchanger fan at high sped (step 180).
In either the heating mode of operation (ambient temperatures up to 293°C K.) or the cooling mode of operation (ambient temperatures above 297°C K.), a Peltier modules temperature (step 182) below 200°C K. or above 394°C K. (step 184) causes the controller to deactivate the Peltier modules and maintain the operation of the main exchanger fan and waste exchanger fan (Step 186). Either of the above conditions indicate a system malfunction.
The third embodiment also includes a conditioned air temperature sensor 188 positioned in the air flow of the temperature conditioned air passing to the seat, as shown in FIG. 6. The conditioned air temperature sensor is electrically connected to the controller 64. The temperature climate control algorithm described above and illustrated in
The third embodiment of the TCCS as specifically described above and illustrated in
Although limited embodiments of the temperature climate control system have been described and illustrated herein, many modifications and variations will be apparent to those skilled in the art. For example, it is to be understood within the scope of this invention that a temperature climate control system according to the present invention may comprise means for automatically adjusting the flow of temperature conditioned air from a single heat pump to the seat back or the seat bottom.
In addition to the embodiments of the TCCS specifically described and illustrated, it is to be understood that such the TCCS may incorporate input from an energy management system, such as that used in electric powered vehicles. In specific embodiments, the TCCS is configured to accept an inhibit signal from such an energy management system. The inhibit signal is typically activated by a vehicle's energy management system under particular conditions of operation when an additional amount of energy is required or when the battery is being discharged to rapidly, such as during hard acceleration, when climbing a hill, or when the battery is weak or is approaching its minimum discharge voltage. The temperature climate control algorithm according to the present invention can be configured to deactivate the Peltier modules, the main exchanger fans, and the waste exchanger fans upon activation of the inhibit signal.
Accordingly, it is to be understood that, within the scope of the appended claims, the temperature climate control system according to principles of this invention may be embodied other than as specifically described herein.
Gallup, David F., Noles, David R., Willis, Richard R.
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