This single-actuator-and-cam, remotely adjustable, exterior vehicle rear-view mirror provides the driver with glare-free viewing toward the rear of the vehicle, by switching between a high-reflectivity position and a low-reflectivity position at the same view adjustment. The exterior rear-view mirrors are repositioned with only a single motor working with a rotary cam to scan all possible mirror positions. The single-motor mechanism increases the reliability of the mirror system. The single motor accomplishes both the directional alignment and the day/night reflectivity adjustment of the mirror by use of a cam which has positions for all predicted view positions, with two reflectivity positions for each view. This invention works equally well with flat wedge mirrors and wide-angle convex wedge mirrors. Since each position is unique, each directional/reflectivity position can be assigned a set of digital coordinates which can be stored for each vehicle driver and each glare condition, for an initial setting which can be easily, or even automatically, adjusted for changes as the driver desires. Customizing features include manual and vehicle driver identification controlled override, start-up reset, and glare threshold setting.
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0. 11. A single-motor-&-cam, remotely adjustable mirror alignment system characterized by
(a) a wedge mirror ( (b) alignment means including cam means and cam driver means associated with said mirror; (c) mounting means ( (d) a single motor associated with said angular adjustment means and said mounting means ( (e) control means (
2. A multi-function optical beam reflecting and steering system for an exterior vehicle mirror characterized by
(a) a wedge minor (1); (b) angular adjustment means including a cam means comprising a cam (5) and a cam driver set (7, 10) operationally connected to said mirror to adjust said mirror (1) through a complete range of view positions and at least two different reflectivity positions for each view position; (c) mounting means (3) affixed to said mirror (1) to provide a limited, variable, rotation to provide a complete range of view positions and reflectivity positions to said mirror; (d) a single motor (9) operationally connected to said angular adjustment means; (e) loading means (4) to positively load said mirror (1) such that said cam means remains in contact with said cam driver set (7, 10); and (f) control means (33) for control of said motor to cause movement for both view adjustment and reflectivity adjustment.
1. A multi-function optical beam reflecting and steering system for an exterior vehicle mirror characterized by
(a) a wide-angle convex wedge mirror (1); (b) angular adjustment means, including a cam (5) and a cam driver set (7, 10), operationally connected to said mirror to adjust said mirror (1) through a complete range of view positions and at least two different reflectivity, positions for each view position as the cam is moved: (c) mounting means (3) affixed to said mirror (1) to provide a limited, variable, rotation to provide a complete range of view positions and reflectivity positions to said mirror; (d) a single motor (9) operationally connected to said angular adjustment means to move said cam; (e) loading means (4) to positively load said mirror (1) such that said cam (5) remains in contact with said cam driver set (7, 10); and (f) control means (33) for control of said motor to cause movement for both view adjustment and reflectivity adjustment.
8. A multi-function optical beam reflecting and steering system for an exterior vehicle mirror characterized by
(a) a wedge mirror (1); (b) angular adjustment means including a cam means Including a ramped rack (21) and pinion gear (22) for directional/reflectivity adjustment in elevation, an angular adjustment ramp cam and ball post assembly (25, 26) for repositioning across a range of view positions, a cam (5) and a cam driver set (7, 10), operationally connected to said mirror; (c) mounting means (3) affixed to said mirror (1) to provide a limited, variable, rotation to provide a complete range of view positions and reflectivity positions to said mirror; (d) a single motor operationally connected to said angular adjustment means; (e) loading means (4) to positively load said mirror (1) such that said cam means remains in contact with said cam driver set (7, 10); and (f) control means (33) for control of said motor to cause movement for both view adjustment and reflectivity adjustment.
0. 10. A single-motor-&-cam, remotely adjustable, anti-glare vehicle mirror system characterized by
(a) wedge mirror means ( (b) mirror positioning means including a rotary cam driver ( (c) mounting means ( (d) a single motor ( (e) means ( (f) control means (
0. 9. A single-motor-&-cam, remotely adjustable, anti-glare vehicle mirror system characterized by
(a) a wedge mirror ( (b) mirror positioning means including a rotary cam driver ( (c) mounting means ( (d) a single motor ( (e) loading means ( (f) control means (
3. A vehicle rear-view mirror according to
4. A vehicle rear-view mirror according to
5. A vehicle rear-view mirror according to
said cam-driver set comprises a rotary cam driver (7) with a cam-driver contact (10) positioned by a reducing gear (15) which is an intermediate gear in a planetary gear system, and said rotary cam driver (7) has a position mark sensing means (11) and a set of markings (8) readable by said position mark sensing means (11) to determine the exact position of said cam means (5), said exact position being stored in said control means (33).
6. A vehicle rear-view mirror according to
said cam-driver set comprises a rotary cam driver (7) with a cam-driver contact (10) positioned by a reducing gear (15) which is an intermediate gear in a planetary gear system.
7. A vehicle mirror according to
said angular adjustment means includes a solenoid (16) which moves said wedge mirror (1) to a different position having the same view adjustment with a different reflectivity.
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This invention relates to vehicle mirrors, and more particularly relates to an integrated, simplified system of vehicle mirrors, each having driver-operated adjustments of a single motor for remote, multi-axis directional alignment as well as for remote glare reduction without change of directional alignment.
In numerous situations for drivers of vehicles, the reduction of glare due to reflections of incoming light from various sources is an important safety consideration. The internal rear-view mirror in most vehicles has a dual position feature for day/night setting. The glare is caused by light entering the vehicle from the rear, being reflected from one or more mirrors provided for viewing the rear scene, and then entering the driver's eyes. Such glare causes eye discomfort to the driver, makes it difficult for him to ascertain the overall driving scene, and thus creates a potentially hazardous driving environment. Most frequently, the undesirable glare results from headlights of other vehicles that are behind the viewing driver, particularly if the headlights of the following vehicle are set at "high-beam." On other occasions, light from the sun may cause the unwanted glare, particularly soon after sunrise or before sunset when the sun's rays are nearly horizontal.
The human eye readily adapts to bright lights during the daytime. The iris constricts and the light intensity is attenuated. In the daytime, the constricted iris allows only a tiny amount of light through the pupil, and minor changes of light intensity are not noticeable. At night the iris opens to allow the maximum amount of light into the eye through the enlarged pupil, and consequently, the eye is extremely sensitive to bright lights. Besides causing discomfort to the driver, another vehicle's high beam lights reflected in a rear-view mirror can cause momentary blindness as the eye adjusts to the bright light.
It is desirable that the rear view be presented to the driver continuously in at least two mirrors, and preferably in three mirrors. However, many drivers, in order to prevent unwanted glare from blinding them, rely solely upon the inside mirror (which has glare-reduction capability), and do not use the side mirrors (which do not have glare reduction capability), thereby handicapping visibility. In a typical situation, light beams from the headlights of vehicles behind the driver enter his eyes after reflections from a rear-view mirror mounted inside his vehicle near the top-center of the front windshield, from a left-side rear-view mirror mounted outside the vehicle, and frequently also from a right-side rear-view mirror. For directional alignment, the inside-mounted mirror is adjusted manually, and in modern vehicles has a day/night feature. For directional alignment of the externally mounted mirrors, most vehicles provide remotely operated adjustment mechanisms mounted inside the vehicle. Whether these mirrors are adjusted by remote control or by hand the driver will usually adjust the directional setting to obtain the best rear-view. The driver is forced to accept the glaring reflections from the left-side and right-side rear-view mirrors, since such mirrors do not have a day/night feature.
Currently no vehicle provides a left- (or right-) side rear-view mirror with a driver-controlled remote day/night reflectivity-adjustment feature. One luxury automobile offers a chemical glare-reduction feature similar to automatic sunglasses, but this is expensive and too slow-acting to eliminate momentary glare effectively during night driving. Further, it lacks the critically important manual override control for the driver. There is an important need to develop and provide convenient, safe, and economical mirrors for automobiles that reduce glare from all reflections. K. Jain, one of the named inventors, has provided such human factors in side mirrors having a remote high/low reflectivity adjustment, as well as a remote directional alignment mechanism, in U.S. Pat No. 5,450,246, issued Sep. 12, 1995.
Mirrors that provide two different reflectivities are commonly used in road vehicles. Such mirrors operate on the same basic principle: they all use a wedge mirror to control the number and strength of reflections as a function of the angular position of the mirror. The reflectivity-adjustment feature for the inside-mounted rear-view mirror typically employs a wedge mirror, silvered on one side. The mirror is mounted so that its unsilvered side first receives the incident light beam. The high/low reflectivity adjustment consists of a mechanical lever that turns the wedge mirror by an appropriate angle (approximately 4°C) so that the incident beam travels either a short single-reflection path through the glass or a longer triple-reflection path through the glass to the driver's eyes. The turning angle is such that, in the single-reflection position, light traveling to the mirror enters the wedged glass plate, is reflected by the silvered rear surface, exits the glass plate, and reaches the driver's eyes; whereas in the triple-reflection position, the beam reflected from the rear-surface is reflected partially back from the front surface of the glass plate back to the rear surface, where it is again reflected, a second time, from the rear surface. The light, thrice reflected, exits the glass plate, and reaches the driver's eyes greatly diminished in intensity as a result of the much lower reflectivity of the unsilvered surface.
The functionality of the right-side exterior mirror is slightly different from the left-side exterior mirror. The left-side mirror is a list mirror and provides unit magnification, as required by federal vehicle safety standards. In contrast, in a majority of automobiles, the right-side exterior rear-view mirror is a convex mirror. A convex mirror is provided to increase the angular field of view (albeit by less than 1:1 magnification, which makes following vehicles appear farther away than they are). Although increasing the view field of the driver, such a convex mirror, like the flat left-side mirror, reflects other drivers' headlights into the driver's eyes at night without attenuating the intensity of the beam, producing a hazardous glare situation. Thus, the problem of bright lights in the side view mirrors requires, as a solution, a day/night reflectivity control, for both left and right mirrors, which does not alter the view adjustment and is convenient, safe, and economical.
In the cited prior-art patent by one of the co-inventors, control of each outside mirror involves four motors--three for angular view adjustment and one for day/night reflectivity toggling. A second configuration of the prior art replaces the fourth motor with a solenoid. Also described is mirror control using three motors--in which the day/night motor (or solenoid) is eliminated, and the fixed shift for day/night change is accomplished by moving the three view angle adjustment motors suitably. Also previously described Is a mirror system having only two motors-this is accomplished by having one of the above three motors replaced by a ball-and-socket pivot, and programming the two motors to provide the appropriate angular shifts in two orthogonal dimensions.
The above-referenced prior art U.S. Pat. No. 5,450,246, by K. Jain, describes a remote controlled, anti-glare vehicle mirror with excellent human factors, but does not provide an optimized minimal mechanical electronic control system. The present invention discloses a complete remotely adjustable anti-glare vehicle mirror system including an integrated, user-friendly, minimal mechanical support and control system for each exterior mirror.
The invention provides an automobile mirror control system including optimized, integrated control systems for left-side and right-side rear-view mirrors with viewer-controlled adjustments for glare reduction as well as remote multi-axis directional alignment, using only one motor per mirror.
The object of the invention is to provide a rear-view mirror having elegantly simple, integrated, remotely operated control means for to adjustment of the reflectivity of to mirror as well as its directional alignment customized for different specific drivers.
A feature of the invention is a computer controlled rotary cam which drives to mirror through its entire range of view positions for both day and night anti-glare positions.
Another feature of the invention is a cam mechanism which is driven by a single motor through a complete range of view positions.
A feature of the invention is to provision of a convex portion in to mirror which serves as a socket for supporting to mirror and also serves as a wide-angle mirror.
A related feature uses a single motor and glare-control cam for a complete range of view positions with day/night reflectivity selectability at each view position.
Another feature is the placement of position marks on to rotary cam-driver, to provide for individualized view positioning as well as glare repositioning.
An advantage of the invention is its ability to provide glare-free views of the rear scene for a driver in all rear-view mirrors operated by an integrated control system having a single motor for each remotely-adjustable mirror.
Another advantage of the invention is its ability to provide adjustments for both glare reduction and directional alignment, customized for different driver's by one remotely operated control system.
Other objects, features, and advantages of the invention will be apparent from to following specification and from to annexed drawings and claims.
The cam surface 6 is designed such that the required range of view-angles is provided by a full or partial turn of the cam driver 7. Thus, for each position of the motor (i.e., each position of the cam driver contact 10), there is a related angular position of the mirror.
The side of the rotary cam-driver 7 may have bar-code type markings 8 that can be read with a digital reader 11 to determine the exact mirror position. The rotary cam-driver 7 may also be positioned using an angular sensor. The rotary cam-driver 7 can be cast of plastic or any suitable material with an appropriate shaft socket, and as appropriate with gear teeth on its internal side surface.
Since all the angles (including the day/night alternates) can be predefined and programmed into the motor positions according to cam characteristics, full functionality of the mirror can be obtained by one motor and its related cam mechanism. The elevation and view adjustments are made in unison during a complete or partial rotation of the cam driver 7. The various settings for day/night adjustment can be stored in a look-up table in the car's microcontroller. Various settings can be stored utilizing bar-code markings 8, as well as the day/night adjustment position. Note that different cams may be required for the left and right-side minors due to their different viewing angles.
A variation to be considered when the mirror is large or when space is limited is to use a cylindrical cam mounted axially on the motor shaft parallel to the back of the mirror, without any reduction gearing.
A variation of the individual vehicle driver recall is for each vehicle driver to establish an individual glare threshold and set that glare threshold into the vehicle microcontroller. A set of sensors 38 mounted on an outside mirror provide light intensity readings for forward-view, ambient light, and rear-view, and send these readings to the microcontroller. The microcontroller compares these readings to the glare threshold set by the individual vehicle driver and automatically toggles the mirrors from day to night if the threshold limit is exceeded. We also add a manual override to disable the automatic day/night toggle feature or to individually toggle any one of the rear-view mirrors without affecting the other mirrors. We can also customize each driver's ignition key 43 such that when a driver inserts his/her key into the ignition, a signal is sent to the central microcontroller 33, which recognizes the key, and sends the appropriate adjustment signals to the mirrors 30,36,37 and also to the drivers seat 39, thus automatically adjusting all of them optimally for that driver.
It is possible to use any wedge mirror, either flat or convex, in any of these embodiments to provide day/night reflectivity adjustment. For the right-side rear-view minor the solution we provide utilizes a `wedge convex` mirror 1, as shown in FIG. 9. All aspects of the day/night adjustment work in the same way for the convex mirror as for the flat wedge mirror described in prior art. As described in the referenced prior art (U.S. Pat. No. 5,450,246), in the high-reflectivity day position the ray 40 entering the driver's eyes comes directly from a single reflection from the silvered surface 2. In low-reflectivity night position, the ray 41 is attenuated by a lossy reflection n3 from the unsilvered front surface of the mirror. The standard flat mirror of
Some driver's enhance their right-hand and left-hand mirrors with a convex mirror 61 affixed to the corner of a flat mirror 62, as shown in FIG. 14. These mirrors, usually used on large vehicles, give the driver a wide angle rear-view in addition to the standard view presented from the flat mirror. To make these mirrors day-night, one may simply make both minors wedges. The convex mirror will appear to be "chopped off" at one end. This can be early seen in
In either of these embodiments there is only one moving actuator to accomplish the mirror positioning, the motor 9 a 20. One active device is used to accomplish both the multi-axis directional alignment (the view-positioning adjustment) and the day/night reflectivity adjustment. This greatly reduces the possible failure modes, since there are fewer active components, and also serves to reduce cost.
While the invention has been detailed in explanations of the embodiments and illustrated in the figures it will be clear to those skilled in the art that the modifications described as alternatives, may be pursued without departing from the spirit and scope of the invention, as defined in the following claims.
Zemel, Marc, Jain, Kanti, Kling, Carl C., Farmiga, Nestor O.
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