A multi-beam optical scanner, in which a lateral magnification β in a composite system of an optical system between the light source for a multi-beam and the scanned surface satisfies the condition: 2<β≦8.5, and a plurality of light spots on the scanned surface execute optical scanning of the scanning lines adjacent to each other.
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1. A multi-beam optical scanner comprising:
a light source for a multi-beam providing plural light beams; a coupling lens for coupling a plurality of light fluxes from said light source for a multi-beam to an image-forming optical system; a first image-formation system for focusing a plurality of light fluxes coupled by said coupling lens the plural light beams from the light source in a direction corresponding to auxiliary scanning and forming them to the plural light beams into images as a plurality of line images each long having a longer side in a direction corresponding to main scanning; an optical deflector having a deflecting reflection surface adjacent to positions where images as said plurality of line images are formed for deflecting said plurality of light fluxes the plural light beams; a second image-formation system for separating the plurality of light fluxes plural light beams deflected by said optical deflector from each other in a direction of auxiliary scanning on a scanned surface and converging the plurality of light fluxes plural light beams as a plurality of light spots for optically scanning said scanned surface in accordance with deflection of the plural light fluxes beams; wherein the plurality of light spots on the scanned surface optically scan scanning lines adjacent to each other on plural consecutive scans, and a lateral magnification β in a direction corresponding to the auxiliary scanning in a composite system of the optical system scanner between said light source for a multi-beam and said scanned surface is as follows:
and the plurality of light spots on the scanned surface optically scan scanning lines adjacent to each other .
0. 12. A multi-beam optical scanner comprising:
plural light beams; a first image-formation system for focusing the plural light beams in a direction corresponding to auxiliary scanning and forming the plural light beams into images as a plurality of line images each having a longer side in a direction corresponding to main scanning; an optical deflector having a deflecting reflection surface adjacent to positions where said plurality of line images are formed for deflecting the plural light beams; a second image-formation system for separating the plural light beams deflected by said optical deflector from each other in a direction of auxiliary scanning on a scanned surface and converging the plural light beams as a plurality of light spots for optically scanning said scanned surface in accordance with deflection of the plural light beams; wherein the plurality of light spots on the scanned surface optically scan scanning lines adjacent to each other on plural consecutive scans, and a lateral magnification β in a direction corresponding to the auxiliary scanning of the optical scanner is as follows: 13. An image forming apparatus comprising:
a multi-beam optical scanner including: a light source for providing plural light beams; a first image-formation system for focusing the plural light beams from the light source in a direction corresponding to auxiliary scanning and forming the plural light beams into images as a plurality of line images each having a longer side in a direction corresponding to main scanning; an optical deflector having a deflecting reflection surface adjacent to positions where said plurality of line images are formed for deflecting the plural light beams; a second image-formation system for separating the plural light beams deflected by said optical deflector from each other in a direction of auxiliary scanning on a scanned surface and converging the plural light beams as a plurality of light spots for optically scanning said scanned surface in accordance with deflection of the plural light beams; wherein the plurality of light spots on the scanned surface optically scan scanning lines adjacent to each other on plural consecutive scans, and a lateral magnification β in a direction corresponding to the auxiliary scanning of the optical scanner is as follows: 14. An image forming apparatus comprising: a multi-beam optical scanner including: plural light beams; a first image-formation system for focusing the plural light beams in a direction corresponding to auxiliary scanning and forming the plural light beams into images as a plurality of line images each having a longer side in a direction corresponding to main scanning; an optical deflector having a deflecting reflection surface adjacent to positions where said plurality of line images are formed for deflecting the plural light beams; a second image-formation system for separating the plural light beams deflected by said optical deflector from each other in a direction of auxiliary scanning on a scanned surface and converging the plural light beams as a plurality of light spots for optically scanning said scanned surface in accordance with deflection of the plural light beams; wherein the plurality of light spots on the scanned surface optically scan scanning lines adjacent to each other on plural consecutive scans, and a lateral magnification β in a direction corresponding to the auxiliary scanning of the optical scanner is as follows: 2. A multi-beam optical scanner according to
3. A multi-beam optical scanner according to
4. A multi-beam optical scanner according to
5. A multi-beam optical scanner according to
6. A multi-beam optical scanner according to
7. A multi-beam optical scanner according to
0. 8. A multi-beam optical scanner according to
0. 9. A multi-beam optical scanner according to
0. 10. A multi-beam optical scanner according to
0. 11. A multi-beam optical scanner according to
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The present invention relates to a multi-beam optical scanner and more particularly to a multi-beam optical scanner realizing a light spot in an appropriate form on a scanned surface and effectively reducing degradation in image quality of a recorded image due to pitch deviation.
An optical scanner has been known in relation to an image forming apparatus, such as a digital copying machine, an optical printer, and an optical printing machine or the like. In the optical scanner as described above, there has been proposed a multi-beam optical scanning system for optically and concurrently scanning an image with a plurality of scanning lines for the purpose of speeding up an operation for writing images by way of optical scanning.
In the multi-beam optical scanning system, there is sometimes a case where scanning lines for optically and concurrently scanning are not adjacent to each other. There has been proposed, for instance, in Japanese Patent Publication No. HEI 6-according to claim 1 of the present invention
In
In
The two light fluxes radiated from the collimate lens 2 are cut off in each of peripheral sections of the light fluxes by an aperture 8 for beam formation to enter a cylinder lens 3 as a first image-formation system.
The cylinder lens 3 has positive power only in a direction corresponding to the auxiliary scanning, focuses the two light fluxes only in the direction corresponding to the auxiliary scanning respectively, and forms an image as two line images each long in the direction corresponding to the main scanning.
A polygon mirror as "an optical deflector" has a deflecting reflection surface 4 adjacent to a position for forming images of the two line images and deflects the two light fluxes. The deflected two light fluxes are separated from each other in the auxiliary direction on the scanned surface (the peripheral surface of a drum-shaped photosensitive body) 7 according to an fθ lens 50 (comprising two pieces of co-axial lenses 5a and 5b) constituting "the second image-formation system" and action of image-formation by a lengthy lens 6 for correcting surface offset, and are converged as two light spots optically and concurrently scanning the surface to be scanned in accordance with deflection of the light fluxes. The lengthy lens 6 is "a lengthy toroidal lens".
In the embodiment shown in
The fθ lens 50 and the lengthy lens 6 make, in the direction corresponding to the auxiliary scanning, the position of the deflecting reflection surface 4 and that of the scanned surface 7 have a conjugational relation, and for this reason the lengthy lens 6 has a function of correcting "surface offset" of the polygon mirrors an optical deflector. Assuming that a focal length of the collimate lens 2 is f2 a focal length of the lengthy lens 6 is f6, the relation therebetween is f2<f6.
Description is made for Embodiment 1 of the invention according to claims 3 to 6 of the present invention with reference to
In
A plurality of light fluxes from the light source 10 for a multi-beam are coupled to the "image-forming optical system" by a coupling lens 15, each of the light fluxes becomes parallel fluxes, or a flux weak in converging performance or weak in diverging performance, a diameter of which is restricted by an aperture 20 for beam formation, goes into a piece of cylinder lens 25 as "the first image-formation system having positive power only in the direction corresponding to the auxiliary scanning", whereby images are formed as "a plurality of line images each long in the direction corresponding to the main scanning" on a place adjacent to the deflecting reflection surface of the polygon mirror 30 which is an optical deflector.
The plurality of light fluxes deflected by the polygon mirror 30 go into the constant-velocity optical-scanning image-forming mirror 41 to be reflected therefrom, separate from each other in the auxiliary scanning direction on the peripheral surface of the drum-shaped photosensitive body 500 actually forming the "scanned surface" through a lengthy toroidal lens 45 as a lengthy toroidal lens together with the constant-velocity optical-scanning image-forming mirror 41 constituting the second image-formation system, are converged as a plurality of light spots (four spots in the figure) for optically and concurrently scanning the scanned surface in accordance with deflection of the light fluxes, and a plurality of scanning lines S1, S2, S3, S4 are optically and concurrently scanned. The scanning lines S1, S2, S3, S4 are "adjacent to each other".
A lateral magnification β in the direction corresponding to the auxiliary scanning in the composite system (the coupling lens 15, cylinder lens 25, constant-velocity optical-scanning image-forming mirror 41, lengthy toroidal lens 45) of the optical system between the light source 10 for a multi-beam and the scanned surface is a ratio D20/D10 between a space D10 of two adjacent light emitting sections in the light source 10 for a multi-beam in the direction corresponding to the auxiliary scanning and a space D20 of scanning lines by light spots according to light fluxes from those light emitting sections, and is set in a range of "2<β≦8.5".
The constant-velocity optical-scanning image-forming mirror 41 reflects light fluxes deflected at constant velocity, has, together with the lengthy toroidal lens 45, functions for forming images on the scanned surface as light spots as well as for making constant the scanning speed of the light spots, and because of this function for constant velocity thereof, this mirror is called as "a constant-velocity optical-scanning image-forming mirror".
In a case where the second image-formation system comprises an fθ lens and a lengthy toroidal lens, although there is a problem that effect of constant velocity according to the fθ lens is changed in accordance with a wavelength of a light flux and optical scanning with each light spot is executed at a different scanning speed if there is "wavelength deviation" in a light source for a multi-beam, a light flux reflected and deflected by the constant-velocity optical-scanning image-forming mirror is not affected by wavelength deviation, and for this reason, the above problem does not occur even if a light source for a multi-beam comprising "two or more LD light emitting sections or LED light emitting sections in hybrid combination thereof" which might generate wavelength deviation is used.
An element monolithically having two or more LD light emitting sections or LED light emitting sections may be used for a light source 10 for a multi-beam, or "an element having two or more LD light emitting sections or LED light emitting sections in hybrid combination thereof" may also be used as described above.
In the embodiment described above with reference to
A lateral magnification βm in the composite system including the collimate lens 2, the first image-formation system 3, and the second image-formation system (the fθlens 50 and the lengthy lens 6) in the direction corresponding to the auxiliary scanning may be set to 63.5 μm/14 μm=4.536 times.
When it is set, "a distance from the optical axis of the collimate lens 2" to each of the LD light emitting sections 1a, 1b in the light source 1 for a multi-beam is 7 μm. The lateral magnification β of 4.536 times satisfies the conditional expression (1).
As a result of designing the collimate lens 2, cylinder lens 3, fθ lens 50, and lengthy lens 6 to realize the above lateral magnification β which is 4.536 times, the following values are obtained such as a focal length of the collimate lens 1: f2=15.915 mm and a focal length of the lengthy lens 6: f6=70 mm, so that the lengthy lens 6 can be provided sufficiently apart from the scanned surface, which makes it possible to effectively reduce dirt thereonto due to splashed toner.
Also, the distance between the LD light emitting sections 1a, 1b in the light source 1 for a multi-beam and the optical axis of the collimate lens 2 is small such as 7 μm, and a deviation rate of a pitch described later becomes smaller, whereby it is possible to sufficiently insure fidelity in reproduction of a recorded image.
The distance between the LD light emitting sections 1a, 1b and the optical axis of the collimate lens 2 is small such as 7 μm, whereby wave surface aberration of two light fluxes radiated from the collimate lens 2 is also small, so that degradation in a form of a light spot due to the wave surface aberration hardly occurs.
As shown in
A deviation rate δ of a pitch between scanning lines is defined as described later according to a difference between the h1 and h2: Δh=h1-h2 as well as to a normal pitch (a pitch between scanning lines decided directly from dpi) PN,
Generally, a deviation rate of a pitch therebetween which can maintain fidelity in reproduction of a recorded image is assumed to be "not more than about 8 to 10%".
In the embodiment, Δh is 6.14 μm. PN is 63.5 μm, accordingly, a deviation rate of a pitch is as follows: δ=(6.14/63.5)×100=9.7%, so that fidelity in reproduction of a recorded image can sufficiently be maintained.
For the purpose of comparison, "three LD light emitting sections with a space d thereamong by 28 μm" are used as a light source for a multi-beam in the optical arrangement in the above embodiment as it is (the central light emitting section thereof is positioned on the optical axis of the collimate lens and each of the light emitting sections in both sides is apart by 28 μm from the optical axis thereof in the direction corresponding to the auxiliary scanning respectively), and the three scanning lines are scanned at the same time.
The lateral magnification β in the optical system (the composite system including the collimate lens 2, the first image-formation system 3 and the second image-formation system) between the light source 1 for a multi-beam and the scanned surface is 4.536 times, and for this reason the three light spots on the scanned surface are separated from each other by 28 μm×4.536=127 μm in the direction of auxiliary scanning.
In this case, scanning lines to concurrently be scanned are "alternate lines" as shown in FIG. 4. Namely, scanning lines 21, 22, 23 each indicated by a solid line are concurrently scanned in a first optical scanning, scanning lines 31, 32, 33 each indicated by a broken line are concurrently scanned in the next optical scanning, and scanning lines 41, 42, 43 each indicated by a dashed line are concurrently scanned in the following optical scanning. The same operations are carried out thereafter and on.
At that time, a deviation rate of a pitch δis a proportion of a difference h1ƒh2 between the maximum space h1 and the minimum space h2 between adjacent scanning lines as shown in
In contrast to Δh=6.14 μm as described above in the embodiment, in this example for comparison, the space therebetween becomes four times as large as that in the embodiment such as Δh=24.56 μm, the deviation rate of a pitch is such large as follows:δ=(24.56/63.5)×100=38.68%, so that fidelity in reproduction of a recorded image can not sufficiently be maintained.
Degradation in a form of a light spot due to wave surface aberration is also significant in two spots in both sides in the direction of auxiliary scanning out of three light spots, which also causes the fidelity in reproduction of a recorded image to be degraded.
The optical system in the multi-beam optical scanner according to the embodiment described above with reference to
The light source 10 for a multi-beam has, as shown in
The coupling lens 15 is "a plane-convex regular lens" having a curvature radius of a surface in the side of the light source: rCP1=∞(plane), a curvature radius of a surface (spherical surface) in the side of the cylinder lens 25:rCP2=-10.2987 mm, a wall thickness of the lens: dCP=3 mm, a wavelength of a material to a light having a wavelength 780 nm: nCP=1.712205, and a focal length: f=14.46 mm.
The cylinder lens 25 as one piece of the first image-formation system having positive power only in the direction corresponding to auxiliary scanning has a convex cylinder surface with a curvature radius of a line in the side of the light source: rCY1=29.5 mm, a curvature radius in the side of the deflecting reflection surface thereof: rCY2=∞to (plane), a wall thickness of the lens: dCY=3 mm, a wavelength of a material to a light having a wavelength 780 nm: nCY=1.511176, and a focal length in the direction corresponding to auxiliary scanning: fCY=57.71 mm.
Spaces of optical elements: D1, D2, D3, D4 on the light path, as shown in
Each of the light fluxes coupled by the coupling lens 15 is "a light flux weak in a divergence", and a starting point of a virtual divergence is positioned at "-1712.082 mm" obtained by measuring a space from the reflecting surface of the constant-velocity optical-scanning image-forming mirror 41 to the side of the light source. Namely, the coupled light fluxes go into, assuming that other optical system is not provided therein, the constant-velocity optical-scanning image-forming mirror 41 as diverging light fluxes as if they are radiated from the position apart by -1712.082 mm from the reflecting surface of the constant-velocity optical-scanning image-forming mirror 41.
The constant-velocity optical-scanning image-forming mirror 41 is a reflecting mirror having "a reflecting surface with a concave surface of a coaxial non-spherical surface" obtained by rotating a curve indicated by the expression described below around the X-axis using a coordinate in a direction of the optical axis: X, a coordinate in a direction crossing the optical axis at right angles: H, a paraxial curvature: C(=1/R; R indicates a radius of a paraxial curvature), a conical constant: K, and a coefficient of higher order: Ai:
Wherein the i-th power indicates the 4-th, 6-th, 8-th, 10-th, 12-th, . . . power.
In the embodiment which is now being described, the form of the reflecting surface of the constant-velocity optical-scanning image-forming mirror 41 is obtained by setting the above R, K, arid A, to values respectively as follows:
Assuming that a distance from the deflecting reflection surface 300 to the reflecting surface of the constant-velocity optical-scanning image-forming mirror 41 is set to "Lo" as 23 shown in
As shown in
The lengthy toroidal lens 45 which is long in the direction corresponding to main scanning is provided on the light path from the constant-velocity optical-scanning image-forming mirror to the scanned surface, has an ordinary "normal toroidal surface", as shown in
The concave surface in the side of the constant-velocity optical-scanning image-forming mirror 41 of the lengthy toroidal lens 45 is "a barrel type of toroidal surface obtained by rotating a curve having a non-circular arch (in the figure, described as `a non-circular curve`. It is generally described by the expression (2)) around the rotation axis in parallel to the direction corresponding to main scanning, in which a radius of the curvature in the direction corresponding to auxiliary scanning decreases with distance from the optical lens in the direction of main scanning".
It is assumed that each radius of the curvature, of the lengthy toroidal lens 41, on the optical axis in the direction corresponding to main scanning is described respectively as follows: rM1 (a side of the constant-velocity optical-scanning image-forming mirror), rM2, (a side of the scanned surface), rS1, (a side of the constant-velocity optical-scanning image-forming mirror), and rS2, (a side of the scanned surface) To discriminate the expression (2) indicating "a non-circular curve" shown in
and relating to the barrel type of toroidal surface, the form thereof is specified by giving the following values: rM1 (=1/c); rM2,k,a4;a6;a8;a10. It is assumed that a wall thickness of the lengthy toroidal lens 45 on the optical axis is dTR and a wavelength thereof is nTR.
As shown in
Those values are as described below:
The lengthy toroidal lens 45 is shifted, as shown in
The lateral magnification β in the composite system of the optical system from the light source 10 for a multi-beam to the scanned surface 500 in the direction corresponding to auxiliary scanning is 3.02 times, which satisfies the condition (1).
A lateral magnification β1 in the optical system (comprising the first image-formation system and the coupling lens) from the light source 10 for a multi-beam to the deflecting reflection surface in the direction corresponding to auxiliary scanning is 4.137 times, and a lateral magnification β2 in the second image-formation system-between the deflecting reflection surface and the scanned surface in the direction corresponding to auxiliary scanning is 0.73 times. The lateral magnification β1 is a value close to a value of a ratio: fCY/fCP=3.991 between a focal length of the coupling lens: fCP=14.46 mm and a focal length of the cylinder lens 25 as the first image-formation system in the direction of auxiliary scanning: fCY=57.71 mm.
It is considered that each pitch Po between the light emitting sections LD1 to LD4 is around 10 μm allowable as a minimum pitch to avoid the "thermal crosstalk" or the like, and if it is considered that the maximum value of an image density for optical scanning is 1200 dpi, the lateral magnification β is 52.117 2.117 to the pitch Po of 10 μm at that time, so that, in a case where the above element is used as the second image-formation system, in a focal length fCP of the coupling lens, a range from 5 to 25 mm is considered as a practical limitation thereof such that a lateral magnification β1 in the side of light source from the deflecting reflection surface is 2.9 (2.117/0.73), and a range of a focal length fCY of the first image-formation system combined with the coupling lens as described above in the direction corresponding to auxiliary scanning is 14.5 to 72.5 mm. When the focal length fCY is smaller, a layout of the optical arrangement is difficult because the second image-formation system is close to the deflecting reflection surface. When the lower limit of a focal length fCY is 5 mm from conditions for the layout, the lateral magnification β is preferably larger than 2 as shown in the condition (1).
When the minimum value of an image density for optical scanning is 300 dpi and assuming that the pitch between light emitting sections Po is set to 10 μm, the lateral magnification βis not more than 8.5 times in adjacent scanning as shown in the condition (1). In the magnification more than the above value, the pitch therebetween is smaller than 10 μm, which causes a problem of thermal crosstalk to occur.
As described above, with the present invention, it is possible to realize an entirely new multi-beam optical scanner. With the multi-beam optical scanner according to the present invention, it is possible to maintain fidelity in reproduction of a recorded image in a good condition by effectively reducing a deviation rate of a pitch between scanning liens for optical scanning. In addition, a lengthy lens of the second image-formation system can be provided spaced from a scanned surface, so that dirt due to toner splashed from the lengthy lens can effectively reduced.
Also, scanning lines concurrently scanned are adjacent to each other, so that there is no such a problem that "selection of a signal for modulating each beam is irregular, which causes optical scanning to be easily complicated" like in the interlace scanning.
Further, a position of the first image-formation system to be arranged is not too close to an optical deflector, so that a layout of the optical arrangement can easily be provided.
In the another aspect of the present invention, by using a constant-velocity optical-scanning image-forming mirror, the curves of a plurality of scanning lines concurrently scanned are directed to the same direction, so that, "a deviation rate of a pitch" is small even three or more scanning lines are scanned at the same time, and for this reason, optical scanning for a recorded image can be realized in high quality, non-uniformity in constant-velocity performance due to "wavelength deviation" does not occur even if a light source for a multi-beam with two or more LD light emitting sections or LED light emitting section provided in "hybrid" combination thereof.
This application is based on Japanese patent application Nos. HEI 8-142791 and HEI 9-002334 filed in the Japanese Patent Office on Jun. 5, 1996 and Jan. 9, 1997, respectively, the entire contents of which are hereby incorporated by reference.
Although the invention has been described with respect to a specific embodiment for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art which fairly fall within the basic teaching herein set forth.
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