A connector for an armored cable including a connector body having an opening extending therethrough and a gland nut telescopically engageable with the connector body. The gland nut has an aperture for receiving the armored cable. The connector further includes a sealing ring positionable within the gland nut and has an inner annular surface engageable with the armored cable for sealing about same on an opposed outer annular surface. The sealing ring includes an annular groove formed about an outer surface thereof, and the groove permits the sealing ring to diametrically contract upon linear compression of the sealing ring. In addition, an isolating device is provided that is positionable about the sealing ring for frictionally isolating the sealing ring from the gland nut and permitting the gland nut to rotate substantially independently of the sealing ring.
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22. A cable connector comprising:
a connector body having a generally longitudinal opening extending therethrough having a first end; a gland nut telescopically engageable with said first end of said connector body, said gland nut having a first end having an aperture adapted to receive the cable; and a sealing ring positioned within said gland nut and having an annular side wall bounded by a first and second opposed end walls, a portion of said side wall including a deformable portion, said deformable portion of said side wall including an annular groove extending about a radially outer portion of said side wall, said groove being configured to permit said deformable portion deflects radially inward toward the cable upon axial compression of said sealing ring resulting from telescopic engagement of said gland nut and said connector body, such that said deformable portion engages the cable for sealing about the cable.
0. 36. An armored cable connector comprising:
a connector body having a generally longitudinal opening extending therethrough and having a first end; a gland nut telescopically engageable with said first end of said connector body, said gland nut having a first end and an aperture adapted to receive said armored cable; a sealing ring positionable within said gland nut and having an inner annular surface engageable with said armored cable; a generally circular conductor spring positioned within said body, said spring having an operative position in which said spring contacts said armor cable; and a washer interposed between said spring and said sealing ring, wherein upon said telescopic engagement of said gland nut with said body said washer engages said spring so as to force it into said engagement with said armored cable and substantially simultaneously urging said sealing ring into said engagement with said cable.
9. A connector for an armored cable comprising:
a connector body having a generally longitudinal opening extending therethrough having a first end; a gland nut telescopically engageable with said first end of said connector body, said gland nut including a first end having an aperture adapted to receive the armored cable; a sealing ring positioned within said gland nut and having an annular side wall bounded by a first and second opposed end walls, a portion of said side wall including a deformable portion, said deformable portion of said side wall including an annular groove extending about a radially outer portion of said side wall, said groove being configured to permit said deformable portion to deflects radially inward toward said armored cable upon compression of said first and second end walls thereby being adapted to engage the armored cable for sealing about the armored cable; and a means for axial compressing said sealing ring.
19. A cable connector comprising:
a connector body having a generally longitudinal opening extending therethrough and having a first end; a gland nut telescopically engageable with said first end of said connector body, said gland nut having a first end, said gland nut first end having an aperture for receiving the cable; a sealing ring positionable within said gland nut and having an inner annular surface adapted to engage the cable for sealing about an outer annular surface of the cable, said sealing ring having an annular groove formed about an outer surface thereof, said groove being configured to permit said sealing ring to diametrically contract upon axial compression of said sealing ring; and at least one friction isolation surface disposed between said gland nut and a portion of said sealing ring for substantially frictionally isolating said sealing ring from said gland nut to permit said gland nut to rotate substantially independently of said sealing ring.
1. A connector for an armored cable comprising:
a connector body having a generally longitudinal opening extending therethrough and having a first end; a gland nut telescopically engageable with said first end of said connector body, said gland nut having a first end, said gland nut first end having an aperture adapted to receive the armored cable; a sealing ring positionable within said gland nut and having an inner annular surface engageable with the armored cable for sealing about an opposed outer annular surface of the armored cable, said sealing ring further including a side wall extending between two opposed end walls; and a cylinder having an uniform diameter and a length equal to or greater than a length of said sealing ring, said sealing ring being positioned within said cylinder such that said side wall is covered by said cylinder, whereby said sealing ring side wall is isolated from said gland nut by said cylinder thereby permitting said gland nut to rotate substantially independently of said sealing ring.
0. 28. A connector for terminating an electrical cable having an outer insulative sheath, an armor casing extending from said sheath and a plurality of conductors extending therefrom, said connector comprising:
a connector body having a cable insertion end, a conductor egressing end and a central longitudinal bore therethrough for insertably accommodating said cable; a gland nut telescopically attachable to said cable insertion end of said body; a spring ring supported by said body for surrounding engagement with said extending armor casing of said cable; a sealing ring supported adjacent said gland nut for surrounding engagement with said insulative sheath of said cable; and a washer interposed between said sealing ring and said spring ring having a forward surface engageable with said spring ring and an opposed rearward surface engageable with said sealing ring so as to urge said spring ring into conductive engagement with said armor casing of said cable upon said telescopic engagement of said gland nut with said cable insertion end of said body and to urge said sealing ring into seated engagement with said insulative sheath of said cable.
27. A connector for an armored cable comprising:
a connector body having a generally longitudinal opening extending therethrough and having a first end; a gland nut telescopically engageable with said first end of said connector body, said gland nut having a first end, said gland nut first end having an aperture adapted to receive the armored cable; a sealing ring positionable within said gland nut and having an inner annular surface engageable with the armored cable for sealing about the armored cable on an opposed outer annular surface of the armored cable, said sealing ring including an annular groove formed about an outer surface thereof, said groove permitting said sealing ring to diametrically contract upon linear compression of said sealing ring; an annular member disposed between said connector body and said sealing ring, said annular member being engageable with said sealing ring to bring said sealing ring into sealing engagement with the armored cable; and an isolating means positionable about said sealing ring for frictionally isolating an outer annular surface of said sealing ring from said gland nut and permitting said gland nut to rotate substantially independently of said sealing ring.
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when said gland nut is threaded onto said body first end engages said spring forcing it into said beveled seat thereby bringing said spring into mechanical and electrical contact with the armored cable.
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The present invention relates to a connector for electrical cables and, more particularly, to a connector for attaching armored electrical cables to enclosures.
Armored electrical cables may be used in a wide variety of applications. They are particularly suited for environments in which it is essential for the wiring to be isolated from the surrounding environment. The conventional construction of such cable permits it to be used in environments which are referred to as hazardous locations. Such locations had traditionally been serviced with rigid metal conduit. In recent years, however, when permitted by applicable electrical code, armored cable may be used in place of rigid conduit. Rigid conduit is typically more difficult and more expensive to install than armored cable, therefore, it is desirable to use such cable when permitted.
Armored cable typically includes an electrically conductive flexible metal casing which protects the conductors running within from abrasion, impacts and the like. In addition, the metal casing permits the cable to be grounded throughout its length. An outer plastic or rubber sheath typically covers the metal casing thereby adding water proof protection to the cable as well as protecting the metal sheathing from corrosive elements.
When armored cables are connected to, or terminated in, metal enclosures, special connectors are typically employed. As is usually required by the applicable electrical code, such connectors provide electrical grounding continuity between the flexible metal casing and the enclosures. In addition, such connectors provide adequate physical retention of the cable and sealing moisture and dust from the enclosure.
Existing armored cable connectors are typically bulky in size. Such connectors often have numerous parts making the connector expensive to manufacture and time consuming to install. In addition, cable connectors typically can only accommodate a limited range of cable sizes. This requires a manufacturer to produce a wide variety of connectors in order to have a suitable connector available to accommodate the wide range of commercially available armored cables. Additionally, prior art armored cable connectors typically have two portions, a connector body and gland nut, which are threadedly engaged. As the two portions are threaded together, the armored cable has a tendency to twist.
Prior art armored cable connectors typically employ an elastomeric O-ring in order to provide the necessary sealing between the outer diameter of the cable and the connector. Such a design contributes to the two significant problems set forth above. The O-rings typically have an inside diameter substantially similar to the outside diameter of the cable and an outside diameter similar to the inside diameter of the connector piece in which it is disposed. When the connector body and gland nut are threaded together, the O-ring is deformed into forced sealing engagement with the cable. However, since an O-ring may only be slightly diametrically contracted without being damaged, only a narrow range of cable size may be accommodated by a particular connector. Additionally, as the gland nut portion of the connector is rotated onto the body portion of the connector and the O-ring begins to engage the cable, a torque is applied to the cable causing it to rotate. This rotation of the cable may result in its being damaged especially its outer sheathing.
Accordingly, there is a need for an armored cable connector which is capable of accommodating a wide range of cable sizes and which does not rotate the cable upon securing the connector components.
It is an object of the present invention to provide a connector for securing armored cable.
It is a further object of the present invention to provide a connector having a body portion, gland nut and a sealing ring for sealing about an armored cable.
It is still a further object of the present invention to provide a connector having a friction isolation device surrounding the sealing ring for preventing the transmission of torque from the gland nut to the cable when the gland nut is treaded onto the body.
It is yet a further object of the invention to provide a connector having a sealing ring with a U-shaped groove annularly extending about an outer surface of the sealing ring.
In the efficient attainment of these and other object, the present invention provides a connector for an armored cable including a connector body having a generally longitudinal opening extending therethrough and having a first end, a gland nut telescopically engageable with the first end of the connector body, the gland nut having a first end, the gland nut first end having an aperture for receiving the armored cable. The connector further includes a sealing ring positionable within the gland nut and having an inner annular surface engagable with the armored cable for seating about same on an opposed outer annular surface. The sealing ring has an annular groove formed about an outer surface thereof, and the groove permits the sealing ring to diametrically contract upon linear compression of the sealing ring. In addition an isolating device is provided that is positionable about the sealing ring for frictionally isolating the sealing ring from the gland nut and permitting the gland nut to rotate substantially independently ofthe sealing ring.
Referring to
As shown in
External threads 26 are formed to cooperate with and secure gland nut 40 to body 20. Gland nut 40 is preferably an annular hollow housing having a side wall 44 extending upwardly from a back wall 46. The inner surface of gland nut side wall 44 includes threads 48 formed adjacent gland nut front end 50. Gland nut threads 48 cooperate with external threads 26 formed on connector body 20 thereby allowing gland nut 40 to be securing to the connector body. In addition, gland nut back wall 46 includes an aperture 52 formed therethrough to allow the passage of armored cable 100 into connector 10.
In a preferred embodiment, body 20 and gland nut 40 are formed from generally hexagonal or octagonal stock. Parts are preferably machined in a manner well known to those skilled in the art. Forming of threads 26 and 29, 48, and the desired openings can be done while leaving portions of the hexagonal or octagonal stock intact lower as locations where the connector may be engaged for tightening the connector into the enclosure and/or tightening gland nut 40 onto body 20.
Referring additionally to
In order to permit for sufficient contraction of the inner diameter of sealing ring 80, groove 82 preferably has a depth, d, at least ½ the wall thickness, t, when in the uncompressed state. With such a depth, the side wall thickness at the bottom 83 of groove 82 is thin enough to permit a wide range of radial deflection. By permitting such a range of radial deflection, connector 10 is capable of accommodating a relatively wide range of cable sizes as described below.
A beveled washer a ring 70 may be placed within gland nut 40 adjacent sealing ring 80, as shown in FIG. 2. Beveled washer 70 preferably has an outside diameter equal to or less than the outside diameter of sealing ring 80. Beveled washer 70 has a generally inward beveled surface 72 on one side and a generally planar surface 74 forming the opposing side surface. Beveled washer 70 is preferably positioned within gland nut 40 such that planar surface 74 is adjacent sealing ring 80. Planar surface 74 may be brought into formed engagement with sealing ring 80 resulting in the axial compression of sealing ring 80 in a manner which will be described in detail below.
As shown in
Referring to
Since groove 82 allows for significant diametrical contraction of sealing ring 80, a relatively wide range of cable sizes may be properly accommodated and sealed within a particular size connector. For example, a connector of the prior art may require 12 different sizes in order to accommodate a range of cable outer diameters from 0.50 inches to 2.620. In contrast, a connector type formed in accordance with the present invention can properly accommodate such a cable range with only 7 connector sizes. Therefore, a manufacturer needs only produce a relatively small number of connector sizes in order to accommodate the wide range of commercially available cable sizes. In addition, a distributor is not burdened with stocking a wide assortment of connectors. Accordingly, the ability of connector 10 to accommodated a wide range of cable sizes results in considerable savings in manufacturing and distribution.
Connector 10 further includes a friction isolation assembly 90. In prior art connectors when the gland nut is threaded onto the connector body, the gland nut tends to rotate the sealing ring placed within. As the sealing ring is brought into engagement with the cable, the torque generated by the turning of the gland nut is imparted to the cable resulting in cable twisting which is undesirable. The amount of frictional force between the sealing ring and the cable is especially pronounced when the sealing ring is highly compressed. The present invention overcomes such problems by the inclusion of the friction isolation assembly 90 which substantially isolates sealing ring 80 from gland nut 40 thereby reducing any transmission of torque to the cable.
Isolation assembly 90 preferably includes a thin walled cylinder 92 which is sized to receive sealing ring 80. Cylinder 92 has a length preferably equal to or slightly larger than the axial length of sealing ring 80 so that the entire side wall 86 of the sealing ring is covered, as shown in FIG. 2. Cylinder 92 also preferably has an inside diameter which is slightly larger than beveled washer 70. Therefore, beveled washer 70 may extend within cylinder 92 to permit axial compression of sealing ring 80, as described above.
Isolation assembly 90 also preferably includes a planar washer 94 which is insertable within gland nut 40 such that it sits between gland nut end wall 46 and the adjacently disposed sealing ring end wall 88. Accordingly, washer 94 frictionally isolates sealing ring end wall 88 from gland nut back wall 46.
Cylinder 92 and washer 94 are preferably formed of a smooth polymer material such as nylon. The isolation assembly 90 greatly reduces the friction between gland nut 40 and sealing ring 80 by providing a low friction barrier surface which allows gland nut 40 to be rotated substantially independently of sealing ring 80. Therefore, upon securing gland nut 40 to body 20, no significant amount of torque will be imparted to sealing ring 80 or cable 100 thereby eliminating cable twisting.
In an alternative embodiment (not shown), the sealing ring side wall 86 and end wall 88 may include friction reducing material molded therein.
The operation of connector 10 will now be described. In order to attach an armored cable 10 to an enclosure or other structure 110, connector body 20, with gland nut 40, spring 60, beveled ring washer 70, sealing ring 80 and isolation assembly 90 all relatively loosely connected thereto, is screwed into an opening in the enclosure using threads 29. Armored cable 100 is inserted through aperture 52 in gland nut 40 and through bore 30 in connector body 20. In a preferred embodiment shown in
Once cable 100 is fully inserted, gland nut 40 may be tightened, thereby compressing spring 60, beveled washer 70 and sealing ring 80 to insure the desired electrical connection and seal. Upon tightening of the gland nut 40, gland nut back wall 46 urges against one of the sealing ring end walls 88. The front surface 24 of body 20 urges spring 60 and beveled washer 70 into the other end of sealing ring 80 thereby axially compressing sealing ring 80 causing diametrical contraction thereof. In addition, the compression of spring 60 between connector body front surface 24 and beveled surface 72 of beveled washer 70 pushes spring 60 against cable 100, which holds cable 100 tightly within connector 10 thereby increasing cable pullout resistance.
As the sealing ring 80 is compressed, its side wall 86 and end wall 88 is retained between cylinder 92 and washer 94 respectively. Due to the minimal friction between gland nut 40 and cylinder 92 and washer 94, no significant amount of torque will be transmitted to cable 100. Therefore, as sealing ring 80 grips cable 100, gland nut 40 will rotate independently of cylinder 90 and sealing ring 80.
It will be appreciated that once connector 10 is in place in the enclosure and secured thereto, only gland nut 40 needs to be tightened to provide the necessary compression to achieve the desired electrical connection, dust and water seal and cable pullout resistance.
Whereas, particular embodiments of this invention have been described for purposes of illustration, it will be evident to those skilled in the art that numerous variations may be made without departing from the invention as described in the claims.
Michaud, Alain, Nattel, William
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