An electrohydraulic control device (10) for a double-acting consumer (11) is proposed, in which a continuous volumetric flow control to and from the consumer (11) is possible with two proportional 4/2-way magnet valves (12, 13), each with one seat valve function (26), and by means of two blocking valves (29, 38) of the seat valve type; free floating is attainable as the fourth work position. The magnet valves (12, 13) are structurally identical and are each connected into the volumetric flow to the consumer and the volumetric flow leaving the consumer; each consumer connection (28, 36) is sealed off tightly by a seat valve function (26) of the magnet valves (12, 13) and a blocking valve (29, 38). The magnet valves (12, 13) have a main control member (57) and a pilot control member (58), which cooperate in the manner of a followup controller and make do without a separate control oil supply, so that high hydraulic capacities can be controlled continuously and with short response times.
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1. An electrohydraulic control device for a double-acting consumer, said electrohydraulic control device comprising
a first consumer connection (28) to the double-acting consumer (11), a second consumer connection (36) to the double-acting consumer (11), a first work conduit (27) communicating with the first consumer connection (28) and including a first blocking valve (29) for blocking the first consumer connection (28), a second work conduit (37) communicating with the second consumer connection (36) and including a second blocking valve (38) for blocking said second consumer connection (36), a first lowering conduit (35) communicating with the second consumer connection (36) and a second lowering conduit (41) communicating with the first consumer connection (28), each of said lowering conduits by-passing the blocking valves (29,38); and electromagnetically actuable control means for blocking or connecting at least one of the consumer connections, said control means comprising a first four-way, two-position proportional magnet valve (12; 120) and a second four-way, two-position proportional magnet valve (13; 120) identical to said first four-way, two position proportional magnet valve, wherein each of said magnet valves includes a slidable valve control member provided with control edges (67,71), an inlet connection (19), a return connection (22), a first motor connection (24) alternatively connected to the inlet connection (19) or the return connection (22) by operation of the slidable valve member with the control edges (67,71), a second motor connection (25) and seat valve means (26) for controlling the second motor connection; and wherein the first motor connection (24) of the first magnet valve (12; 120) communicates with the first work conduit (27), the first motor connection (24) of the second magnet valve (13; 120) communicates with the second work conduit (37), the second motor connection (25) of the first magnet valve (12; 120) is connected with the first lowering conduit (35), the second motor connection (25) of the second magnet valve (13;120) is connected with the second lowering conduit (41), and each of said magnet valves has an initial position (17) in which said work conduit connected thereto is relieved.
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This is a reissue of application Ser. No. 08/796,921, filed Feb. 6, 1997, now U.S. Pat. No. 5,799,485 which is a continuation of PCT/DE96/00314, filed Feb. 24, 1996.
The present invention relates to electrohydraulic control devices for double-acting consumers.
The invention is based on an electrohydraulic control device for a double-acting consumer. One such electrohydraulic control device is already known from European Patent Disclosure EP 0 110 126 A1, in which to control a double-acting consumer a longitudinally movable control slide can be actuated for a 4/3-way function of two magnets disposed oppositely on the housing. To keep the leakage slight, each consumer connection is secured in the manner of a seat valve by a hydraulically controlled blocking valve. The pilot control of these blocking valves is performed by those tappets that transmit the switching motion of the magnets to the control slide. Along with the functions of raising, holding and lowering, a fourth, free-float position can additionally be attained by briefly exciting both magnets at the same time. Moreover, the control device can also be used to control a single-acting consumer. A disadvantage of this control device, however, is that it works with magnets that merely switch, so that sensitive, proportional volumetric flow control is not possible. Moreover, the embodiment of the tappet as pilot control member makes for a relatively complicated structural design. The disposition of the switching magnets on opposite sides of the housing, in combination with the 4/3-way longitudinal slide and the tappets used for pilot control makes for a very long structure in the slide axis, which makes the control device unfavorable for mobile use.
An electrohydraulic control device is also known from German Patent Disclosure DE 41 40 604 A1; it works with a proportional magnet and is suitable for fine control of volumetric flows. The pilot control valve member disposed in a main valve member is actuated by the proportional magnet and cooperates like a followup controller with the main valve member, so that short response times and hence good regulating behavior are attained. The valve members for the main and pilot control stages are embodied as seat valves, which keeps the leakage slight. The control device is also embodied such that there is no need for a separate control oil supply. An unfavorable aspect of this control device is that it can execute only a 2/2-way function and is therefore unsuitable in this form for controlling a double-acting consumer.
It is an object of the present invention to provide an electrohydraulic control device for a double-acting consumer of the above-described type which avoids the above-described disadvantages.
According to the invention the electrohydraulic control device for a double-acting consumer includes
a first and second consumer connection, a first and second work conduit communicating with the first and second consumer connection respectively and including first and second blocking valves for blocking the consumer connections, a first lowering conduit communicating with the second consumer connection and a second lowering conduit communicating with the first consumer connection, each lowering conduit by-passing the blocking valves; and
electromagnetically actuable control means for blocking or connecting at least one consumer connection, which comprises a first four-way, two-position proportional magnet valve and a second four-way, two-position proportional magnet valve identical to the first four-way, two position proportional magnet valve. Each magnet valve includes a slidable valve member provided with control edges and having an initial position in which the connected work conduit is relieved, an inlet connection, a return connection, a first motor connection alternatively connected to the inlet connection or the return connection by operation of the slidable valve member with the control edges, a second motor connection and valve seat means for controlling, e.g. closing, the second motor connection. The first motor connection of the first magnet valve communicates with the first work conduit and the first motor connection of the second magnet valve communicates with the second work conduit. The second motor connection of the first magnet valve is connected with the first lowering conduit and thus the second consumer connection and the second motor connection of the second magnet valve is connected with the second lowering conduit and thus the first consumer connection.
The electrohydraulic control device according to the invention has the advantage over the prior art that while having a proportional mode of operation, it can control a double-acting consumer with little leakage. The magnet valves, because of the slide drives chosen, enable short response times, which leads to good regulating performance of the control device. The control device can attain a total of four work positions with only two magnets, so that in additional to the usual functions of raising, holding and lowering, a fourth, free-float position is possible by exciting both magnets; the switching sequence is arbitrary. The control device functions without a separate control oil supply and can moreover be used for a single-acting consumer. The control device is also compact in structure and is therefore suitable for mobile applications.
In preferred embodiments of the control device according to the invention used for regulating volumetric flow in each magnet valve the second motor connection is blocked by the seat valve means and the inlet connection is blocked by the slidable valve control member in its initial position and the slidable valve control member has a work position in which the inlet connection communicates with the first motor connection and the second motor connection communicates with the return connection.
Advantageously each slidable valve control member comprises a longitudinally movable main control member and each magnet valve comprises a pilot-controlled valve including the main control member, a proportional magnet and a pilot control member actuable by the proportional magnet to cooperate with the main control member so as to act as a followup controller. The seat valve means includes a main valve cone disposed on the main control member for blocking the second motor connection and is connected in series with a fine-control edge provided on the main control member for communication with the return connection and the control edges are disposed on the main control member spatially separated from each other.
In a particularly preferred embodiment the main control member has a thickened end portion having an end face defining an end-face pressure chamber adjoining the main control member so that a pressure in this pressure chamber urges the main control member in a closing direction. The pilot-controlled valve includes means for relieving the end-face pressure chamber including a slide edge, a pilot control cone connected in series with the slide edge, the slide edge and pilot control cone begin provided on the pilot control member, and a spring arranged to urge the pilot control member in a direction toward the initial position and opposite to another direction of motion of the pilot control member caused by operation of the proportional magnet. The main control member advantageously has at least one differential face and the main control member is urged in an opening direction by a pressure at the second motor connection acting on the at least one differential face. The main control member has a second differential face and is positionable so that a pressure at the inlet connection acts on the second differential face urging the main control member in an opening direction and the pilot-controlled valve includes means for connecting the end-face pressure chamber with the second motor connection or the inlet connection so that the end-face pressure chamber is selectively acted on by a higher pressure at the second motor connection or the inlet connection, and the means for connecting includes check valves and inlet throttles.
The pilot-controlled valve is provided with a slide bore for the main control member. This slid bore includes an inlet chamber, a first motor chamber, a return chamber, an intermediate chamber and a second motor chamber arranged in a preferred embodiment in succession spaced from each other in the slide bore with the inlet chamber being closest to the proportional magnet and the second motor chamber being furthest from the proportional magnet. The connections of the magnet valve are assigned to respective chambers of the slide bore.
In another embodiment of the control device the pilot-controlled valve advantageously includes a housing provided with slide bore through which the main control member is moved. This slide bore includes a return chamber, a second motor chamber, a first motor chamber, an inlet chamber and a magnetic-end pressure chamber arranged in succession with the magnet-end pressure chamber closest to the proportional magnet and the return chamber furthest from the proportional magnet. In this embodiment the main valve cone controls communication with the return chamber, a spring is provided in the return chamber and is arranged to urge the main control member towards the initial position and to press the main valve cone against a valve seat fixed in the housing of the pilot-controlled valve. The magnet-end pressure chamber is bounded by an end of the main control member closest to the proportional magnet so that pressure in the magnet-end pressure chamber urges the main control member in a direction toward a work position against action of the spring. The magnet-end pressure chamber is connected to the return connection via a throttle bore and is connected with the return connection by means of the pilot control member and the proportional magnet is provided with an armature and another spring braced against the housing and holding the pilot control member against the armature of the proportional magnet. Advantageously the main control member is provided with a throttle bore and a damping piston guided slidably in the throttle bore, protruding into the return chamber and provided with a return throttle. The first motor chamber is arranged side-by-side of the second motor chamber, the inlet chamber is located between the first motor chamber and the proportional magnet and an intermediate chamber is located between the second motor chamber and the return chamber.
According to a preferred embodiment the blocking valves each have an inlet-side inlet, a spring-loaded back end, a control connection communicating with the spring-loaded back end and means for transmitting a pressure prevailing at the inlet-side inlet of one blocking valve to the control connection of the other blocking valve and thus to the spring-loaded back end thereof so as to block the other blocking valve. Advantageously each blocking valve is provided with a throttle check valve and the control connections of both blocking valves communicate with each other for transmission of the pressure prevailing at the inlet-side inlet of one blocking valve to the spring-loaded back end of the other. This provides a reliable mode of operation and permits a space-saving, inexpensive structural design.
In one embodiment of the control device that can be used for an LS system the electromagnetically actuable control means includes an alternating valve which has a spring-centered middle position, is connected between the two first motor connections of both magnet valves and has two opposite end connections connected to the respective first motor connections and a middle connection connected to a load pressure line so that, when one end connection of the alternating valve is pressurized, a maximum pressure is transmitted into the load pressure line.
If the proportional magnets are arranged on one side of the housing of the control device, mechanical actuation is possible without major effort. This also results in a compact, space-saving design.
Valve seats are advantageously provided in the housing for the main valve members so that the control device can be manufactured economically.
The two blocking valves and the alternating valve are advantageously arranged in the housing in a region between the two magnet valves in various preferred embodiments. Particularly the magnet valves are arranged with their longitudinal axes in two planes parallel to each other and spaced from each other. The blocking valves are arranged axially parallel in the housing in different transverse planes spaced apart from each other and parallel to each other. The transverse planes are advantageously spaced apart a distance greater than a distance between the longitudinal planes in which the magnet valves are located. The location of the blocking valves in this embodiment leads to a space-saving structure and the resulting shortened conduits are also favorable for regulating performance.
The objects, features and advantages of the invention will now be illustrated in more detail with the aid of the following description of the preferred embodiments, with reference to the accompanying figures in which:
The magnet valves 12, 13, which are identical to one another, each have an inlet connection 19, designated P. Both inlet connections connected to an adjusting pump 21 that supplies them with pressure fluid. In addition, each magnet valve 12, 13 has a return connection 22, designated R, and the return connections are relived to a tank 23. Moreover, each magnet valve 12, 13 has a first motor connection 24, designated A, and a second motor connection 25, designated B. In the initial position shown, the inlet connection 19 is hydraulically blocked. The first motor connection 24 communicates with the return connection 22, and the second motor connection 25 is closed by seat valve means 26 of the magnet valve 12, 13. Upon deflection into the work position 18, the inlet connection 19 communicates with the first motor connection 24, while the second motor connection 25 is relieved to the return connection 22, and these communications are continuously controllable.
In the control device 10, a first work conduit 27 leads from the first motor connection 24 at the first magnet valve 12 to a first consumer connection 28. The hydraulically controllable first blocking valve 29 is connected into this work conduit 27. The blocking valve 29 is embodied as a controlled check valve. Its inlet 31 communicates with the first motor connection 24, while its outlet 32 communicates with the first consumer connection 28, while a control connection 33 can be acted upon by pressure via a first control line 34. From the first motor connection 25 of the first magnet valve 12, a first lowering conduit 35 leads to a second consumer connection 36, bypassing the blocking valves.
Similarly to the case of the first magnet valve 12, in the second magnet valve 13 a second work conduit 37 leads from the first motor connection 24 to the second consumer connection 36, and a second blocking valve 38 is connected into this work conduit 37 and is structurally identical to the first blocking valve 29. From the second motor connection 25 of the second magnet valve 13, a second lowering conduit 41 leads to the first consumer connection 28, bypassing the blocking valves 29, 38.
The control device 10 also has an alternating valve 42, whose slide 43 has a spring-centered middle position. The alternating valve 42 is connected by its face-end pressure connections 44, 45 to the first and second work conduits 27 and 37, respectively, in each case upstream of the respective blocking valves 29, 38, while its middle connection 46 reports the maximum load pressure at the time to the adjusting pump 21. If pressure is absent or the pressures are the same relieves this middle connection 46 to a tank connection 47.
In
For controlling the control oil flow from the pressure chamber 61 to the return chamber 54, the pilot control member 58 has a slide edge 72 that takes on the task of fine control and a pilot control code 73 that takes on the task of secure sealing; this edge and cone are connected in succession in the control oil flow. The pilot control member 58 is guided with pressures balanced and is urged, by the spring 16 braced solidly against the housing, in the direction of the initial position 17, in which it is braced by its pilot control cone 73 on the associated valve seat in the main control member 57. The pressure chamber 61 can be acted upon in alternation with pressure fluid; the pressure in the inlet chamber 52 can reach the pressure chamber 61 via a longitudinal bore 74 and a check valve 75, fixed to the housing, with an inlet throttle 79. If the load pressure in the second motor chamber 56 is higher, then pressure fluid flows into the pressure chamber 61 via a second check valve 76, disposed in the main valve cone 59 and having the inlet throttle 79. For the outflow of control pressure fluid from the pressure chamber 61 via the pilot control member 58, transverse bores 77 are disposed in the main control member 57 and are located in the region between the two piston portions 64 and 66.
The mode of operation of the electrohydraulic control device 10 will be explained as follows, referring to
In a first, neutral position, the two proportional magnets 14, 15 are without current, and the magnet valves 12 and 13 each assume their respective initial positions 17. Thus their inlet connection 19 is blocked, as illustrated in
In this neutral position, the magnet valves 12, 13 relieve their adjacent portions of the work conduits 27 and 37, respectively, so that the inlet 31 at the each blocking valve 29 and 38 is pressureless. Via the control lines 34, 39, whose paths cross one another, the control connections 33 of the two blocking valves 29, 38, are also pressure relieved. The closing members of the blocking valves 29, 38 are each urged by their spring into their blocking position, so that the outlet 32 is hydraulically blocked. Thus the first consumer connection is also hydraulically blocked by the first blocking valve 29 and the seat valve means 26 in the second magnet valve 13, while the second consumer connection 36 is blocked by the second blocking valve 38 and by the seat valve means 26 in the first magnet valve 12. The piston rod 78 in the double-acting consumer 11 is thus hydraulically blocked.
In the second, raising work position, which here corresponds to a an extension of the piston rod 78 from the consumer 11, the proportional magnet 14 of the first magnet valve 12 is supplied with current, and as a result a proportional regulation of volumetric flow to the consumer 11 is possible. The magnet 15 at the second magnet valve 13 remains currentless in the process. If the first magnet valve 12 is shifted into its work position 18, then it connects the inlet connection 19 with the first motor connection 24, so that pressure fluid can flow from the adjusting pump 21 via the magnet valve 12 into the first work conduit 27 and via the opening blocking valve 29 to the first consumer connection 28 and thus into the cylinder chamber of the consumer 11. The first blocking valve 29 here acts purely as a check valve, since its control connection 33 is relieved to the tank via the first control line 34, a portion of the second work conduit 37, and the second magnet valve 13. At the same time, the second magnet valve 13 blocks off the second lowering conduit 41, with its seat valve means 26. Pressure fluid from the annular chamber of the consumer 11 flows via the second consumer connection 36 and the first lowering conduit 35 to the second motor connection 25 on the first magnet valve 12, from which it is removed to the tank 23. The pressure prevailing between the first magnet valve 12 and the first blocking valve 29 in the first work conduit 27 also builds up via the second control line 39 in the control connection 33 of the second blocking valve 38, and as a result this valve acts as a blocked check valve and blocks off its outlet 32 from the inlet 31. The pressure prevailing in the first work conduit 27 passes via the pressure connection 44 into the alternating valve 42, whose other pressure connection 45 is relieve to the tank. The slide 43 of the alternating valve 42 migrates to its right-hand terminal position, and the pressure from the first pressure connection 44 is carried via the middle connection 46 to the load pressure line to the adjusting pump 21, while the tank connection 47 is blocked. The control device 10 can thus function as an LS system in a known manner.
Upon deflection of the magnet valve 12 to the raising position or work position 18, the force of the proportional magnet 14 would not suffice for the direct control of the hydraulic power in question here. For this reason, the main control member 57 requires an additional drive, which is embodied here in the manner of a followup controller. The pilot control member 58 disposed in the main control member 57 is embodied in pressure equilibrium for this purpose, and in
In the process, its pilot control cone 73 opens the communication from the pressure chamber 61 to the return chamber 54 via the pilot control member 58 and the transverse bores 77. While the pilot control cone 73 takes on the task of tight blocking, the slide edge 72 on the pilot control member 58 assures fine control of this control oil flow, so as to control the pressure in the pressure chamber 61 continuously. If this control oil connection is opened via the slide edge 72 and the pilot control cone 73, then the pressure in the pressure chamber 61 drops, and hence the closing force on the main control member 57 drops as well. The load pressure in the second motor chamber 56, acting upon the first differential face 63, and the inlet pressure in the inlet chamber 52 acting upon the second differential face 69 move the main control member 57 to the left in terms of FIG. 2. In a manner known per se, the main control member 57 follows the pilot control member 58 in the manner of a followup controller. In this opening motion, the main valve cone 59 lifts up from the valve seat 60 fixed to the housing, and it connects the second motor chamber 56 to the intermediate 55, which in turn is relieved to the return chamber 54 via the fine-control chambers 65. The magnitude of the volumetric flow from the second motor connection 25 to the return connection 22 is regulated continuously and hence proportionally to the current value at the magnet 14. In this opening motion of the main control member 57, its third control edge 71 on the second piston portion 66 blocks off the communication from the first motor chamber 53 to the return chamber 54, while at the same time the second control edge 67 opens up the communication from the inlet chamber 52 to the first motor chamber 53. The magnitude of the volumetric flow is controlled by the fine-control grooves 68. During this control operation, the higher pressure is selected for operation of the main control member 57, by means of the two small check valves 75 and 76, which are each in series with two associated inlet throttles 79. This higher pressure is either the pump pressure in the inlet chamber 52 or the load pressure in the second motor chamber 56, above all if a pulling load predominates. This higher pressure always acts upon the large pressure face 62 and produces the closing force there. In the "raising" position, the volumetric flow to and from the double-acting consumer 11 is thus controlled with the first magnet valve 12. The work position 18 extends over a portion of the stroke of the main control member 57, so that the volumetric flow is controllable in proportion to the current value at the magnet 14.
In the third, lowering, position, which corresponds to a retraction of the piston rod 78 of the consumer 11, only the second magnet valve 13 is actuated, while the first magnet valve 12 is not excited. The volumetric flow is then in the correspondingly opposite direction to or from the double-acting consumer 11. Pressure fluid is directed by the adjusting pump 21 to the second consumer connection 36 and on into the annular chamber of the consumer 11 via the second magnet valve 13, which is in its work position 18, the second work conduit 37, and the second blocking valve 38 acting as a check valve. At the same time, pressure fluid flows away to the tank 23 from the cylinder chamber of the consumer 11, via the first consumer connection 28 and the second lowering conduit 41 as well as the second magnet valve 13. The first blocking valve 29 then functions as a blocked check valve, while the alternating valve 42 assumes its other terminal position and connects the pressure connection 45 with the middle connection 46 and hence with the adjusting pump 21. The second magnet valve 13 functions in the same way as the structurally identical first magnet valve 12, in the manner of the followup controller described.
For the fourth position of the control device 10, namely the free-float position, the magnets 14, 15 of the two magnet valves 12, 13 are simultaneously supplied with maximum current and thus deflected to their work positions 18. The same pressure then prevails in the two work conduits 27 and 37 in their portions upstream of the respective blocking valves 29 and 38. This pressure, via the crossing control lines 34 and 39, is present at the control connections 33 of the two blocking valves 29 and 38, causing them to act as blocked check valves. Because of the pressure equality, the slide 43 of the alternating valve 42 also remains in the middle position shown, so that the middle connection 46 is relieved to the tank connection 47, while the pressure connections 44, 45 are blocked. This means there is no LS signal to the pressure supply of the adjusting pump 21 and hence no increase in the pressure. The two lowering conduits 35 and 41 are relieved to the tank by the associated magnet valves 12 and 13, respectively, so that free-float conditions exist for the double-acting consumer 11.
With the control device 10, a single-acting function can be realized as well, for instance if instead of the double-acting consumer 11 a single-acting consumer is connected only to the first consumer connection 28, while the second consumer connection 36 is unused. The neutral position can then be attained as before, if both magnets 14, 15 are not excited. A raising position can be attained by supplying current to the first magnet valve 12 only. The lowering position can be attained by supplying current to both magnet valves 12, 13, with the valve 13 being deflected only in accordance with the desired lowering current.
With the present control device 10, along with a double-acting function, a single-acting function can accordingly be realized; if two magnets are used, a total of four work positions are possible. The control device 10 then functions without a separate control pressure supply and, because of its seat valve means, it operates with the little leakage. On free-float or lowering in a single-acting function, no unblocking pressure and hence no raising of pump pressure is necessary. Because of the slide drives chosen, the magnet valves 12, 13 can attain short response times, so that the control device 10 has good regulating performance.
With this blocking valve 90 of
In the control device 10 of
As
As also seen from
As seen from
The mode of operation of the control device 10 of
If in the lowering position only the second magnet valve 13 is actuated, then the volumetric flow arriving via the pressure compensating valve 105 flows from the common inlet chamber 52 into the first motor chamber 53 of the second multiposition valve 13. As
In principle, the mode of operation of the magnet valve 120 is similar to that of the magnet valve 12 of FIG. 2. When the magnet 14 is not excited, the switching connections shown for the magnet valve 12 in
The magnet valve 120 of
It is understood that modifications of the embodiments shown may be made without departing from the concept of the invention.
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