A fluid valve assembly includes a housing, a valve, a rotatable driver received in the housing in operative communication with the valve, and an over-center linkage disposed between the driver and the housing. The housing includes an entrance to permit fluid flow into the housing and an exit to allow fluid flow out of the housing. The valve is disposed between the housing entrance and exit. The valve is configured in an open state to permit fluid flow through the housing and in a closed state to block fluid flow through the housing. Rotation of the driver from a first rotational position toward a second rotational position moves the valve from the closed to the open state, and rotation of the driver from the second rotational position to a third rotational position permits the valve to return to a closed state. The over-center linkage biases the driver to either the first or third rotational position.
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1. A fluid valve assembly, said valve assembly comprising:
a housing including an entrance to permit fluid flow into said housing and an exit to allow fluid flow out of said housing;
a valve disposed in said housing between said entrance and said exit, said valve being configured in an open state to permit fluid flow from said entrance to said exit and in a closed state to block fluid flow from said entrance to said exit;
a rotatable driver received by said housing in operative communication with said valve so that rotation of said driver from a first rotational position toward a second rotational position moves said valve from said closed state to said open state and so that rotation of said driver from said second rotational position toward a third rotational position permits said valve to return to said closed state; wherein said second rotational position is between said first rotational position and said third rotational position; and
an over-center linkage between said housing and said driver, said linkage configured so that when said driver is between said first rotational position and said second rotational position, said linkage biases said driver toward said first rotational position, and when said driver is between said second rotational position and said third rotational position, said linkage biases said driver towards said third rotational position.
22. A fluid valve assembly, said valve assembly comprising:
a housing including an entrance to permit fluid flow into said housing and an exit to allow fluid flow out of said housing;
a valve disposed in said housing between said entrance and said exit, said valve being configured in an open state to permit fluid flow from said entrance to said exit and in a closed state to block fluid flow from said entrance to said exit;
an elongated rotatable driver disposed in said housing, wherein said driver defines a plurality of first generally saw-tooth shaped ramps on a transverse face thereof, said first ramps being rotationally and axially fixed to said driver, wherein said driver is in communication with said valve so that rotation of said driver from a first rotational position toward a second rotational position moves said valve from said closed state to said open state, and wherein rotation of said driver from said second rotational position toward a third rotational position permits said valve to return to said closed state;
a first spring operatively disposed between said driver and said housing; and
an annular ring rotationally held to and axially movable with respect to said housing, wherein said ring defines a plurality of second generally saw-tooth shaped ramps on a transverse face thereof that engage said first ramps on said driver so that when said driver is between said first rotational position and said second rotational position, said first ramps and said second ramps and said first spring bias said driver toward said first rotational position and when said driver is between said second rotational position and said third rotational position, said first ramps and said second ramps and said first spring bias said driver toward said third rotational position, and wherein said first ramps and said second ramps matingly engage in said first rotational position and in said third rotational position.
37. A fluid valve assembly, said valve assembly comprising:
a housing including a generally cylindrical lower section threadedly engaged to a generally cylindrical upper bonnet, said housing lower section including an entrance to permit fluid flow into said housing and an exit to allow fluid flow out of said housing;
a metering valve disposed in said housing between said entrance and said exit, said metering valve being configured in an open state to permit fluid flow from said entrance to said exit and in a closed state to block fluid flow from said entrance to said exit;
an elongated rotatable driver disposed through said upper bonnet, said driver defining a handle at its upper end for rotation of said driver and two sets of generally saw-tooth shaped first ramps on an axially upward facing transverse face of an annular collar extending radially outward from a lower end of said driver;
an annular ring disposed between said housing and said driver, wherein said ring is rotationally held to, but is axially moveable with respect to, said housing and defines two sets of generally saw-tooth shaped second ramps on an axially downward facing transverse face and wherein said annular ring receives said annular collar so that said first ramps receive said second ramps;
a first spring disposed between said driver and said housing so that said first spring biases said driver annular collar toward said annular ring;
a second spring disposed between said annular ring and said upper housing bonnet so that said second spring biases said annular ring toward said driver annular collar, wherein the compressive force of said second spring is greater than the compressive force of said first spring so that rotation of said driver from a first rotational position, in which said first ramps matingly engage said second ramps, toward a second rotational position, in which peaks of said first ramps oppose peaks of said second ramps, drives said driver annular collar and said driver axially downward on said second ramps against said first spring to engage said metering valve and drive said metering valve from said closed state to said open state; and
a stop disposed within said housing so that said driver engages said stop prior to said driver reaching said second rotational position, so that, following engagement of said stop by said driver, further rotation of said driver to said second rotational position drives said annular ring axially upward on said first ramps against said second spring, and so that rotation of said driver beyond said second position moves said first ramps and said second ramps with respect to each other to mating engagement at said a third rotational position, in which said first ramps matingly engage said second ramps.
2. The fluid valve assembly as in
3. The fluid valve as in
4. The fluid valve assembly as in
5. The fluid valve assembly as in
6. The fluid valve assembly as in
7. The fluid valve assembly as in
8. The fluid valve assembly as in
9. The fluid valve assembly as in
a stop axially fixed with respect to said housing so that said driver stem engages said stop during said rotation before said stem reaches said second rotational position; and
a second spring operatively disposed between said housing and said second ramps;
wherein said second ramps are axially reciprocally disposed between said first ramps and said second spring so that continued said rotation of said driver following engagement of said stop by said stem moves said second ramps axially away from said first ramps against said second spring, and
wherein said second spring has a greater compression force than said first spring.
10. The fluid valve assembly as in
11. The fluid valve assembly as in
12. The fluid valve assembly as in
13. The fluid valve assembly as in claim 9 10, wherein compression of said second spring so that said driver can rotate to said second rotational position requires application of an axial force between said ring and said second spring of between 50-350 pounds.
16. The fluid valve assembly as in
17. The fluid valve assembly as in
19. A fluid valve assembly as in
a valve body having an inlet passage and an outlet passage defined therein,
a movable valve stem disposed between said inlet passage and said outlet passage so as to seal said inlet passage from said outlet passage in said closed state of said valve and to define a fluid path from said inlet passage to said outlet passage in said open state of said valve, said valve stem being biased to said closed state,
a sleeve configured with said valve body and having an inner diameter surface at least partially defining a pressure chamber within a fluid-tight metering chamber sealing a fluid medium in said metering chamber from said fluid path, said valve stem being movable through said pressure chamber,
a piston assembly disposed within said pressure chamber and configured with said valve stem to move therewith, said piston assembly being movable to said open state upon actuation of said valve stem and automatically movable from said open state to said closed state upon release of said valve stem, said piston assembly including a sealing device configured to sealingly engage with said inner diameter surface of said sleeve during movement of said piston assembly to said closed state, and
a metering passage defined through said valve stem between a location above said sealing device to a location below said sealing device, the rate of return of said piston assembly from said open state to said closed state being dependent upon the time required for said fluid medium in said pressure chamber above said sealing device to be metered through said metering passage to below said sealing device.
20. The fluid valve assembly as in
21. The fluid valve assembly as in
23. The fluid valve assembly as in
25. The fluid valve assembly as in
a valve body having an inlet passage and an outlet passage defined therein,
a movable valve stem disposed between said inlet passage and said outlet passage so as to seal said inlet passage from said outlet passage in said closed state of said valve and to define a fluid path from said inlet passage to said outlet passage in said open state of said valve, said valve stem being biased to said closed state,
a sleeve configured with said valve body and having an inner diameter surface at least partially defining a pressure chamber within a fluid-tight metering chamber sealing a fluid medium in said metering chamber from said fluid path, said valve stem being movable through said pressure chamber,
a piston assembly disposed within said pressure chamber and configured with said valve stem to move therewith, said piston assembly being movable to said open state upon actuation of said valve stem and automatically movable from said open state to said closed state upon release of said valve stem, said piston assembly including a sealing device configured to sealingly engage with said inner diameter surface of said sleeve during movement of said piston assembly to said closed state, and
a metering passage defined through said valve stem between a location above said sealing device to a location below said sealing device, the rate of return of said piston assembly from said open state to said closed state being dependent upon the time required for said fluid medium in said pressure chamber above said sealing device to be metered through said metering passage to below said sealing device.
26. The fluid valve assembly as in
28. The fluid valve assembly as in
29. The fluid valve assembly as in
30. The fluid valve assembly as in
31. The fluid valve assembly as in
32. The fluid valve assembly as in
33. The fluid valve assembly as in
34. The fluid valve assembly as in
35. The fluid valve assembly as in
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The present invention relates generally to fluid valve assemblies. Fluid valves are commonly used in a variety of applications, including public, residential, and commercial fixtures. Metering valves, for example, have been used where the need exists to control and meter a flow of fluid. Typically, the valve is spring biased to a closed state. An operator must manually actuate the valve, causing it to dispense a metered quantity of fluid before automatically shutting off due to the spring bias.
Self-returning valves are known that drive a valve to an open state through opposing cam surfaces. For instance, one such fixture includes a driver stem rotated by a handle at the stem's upper end. A flange extends radially outward from a bottom end of the drive stem immediately below a ring that is rotationally and axially fixed within the fixture housing. The flange defines a sloped cam surface that rides against a correspondingly sloped cam surface on the ring. As the stem rotates, the ring's cam surface drives the drive stem down against a plunger of a metering valve, thereby opening the valve and permitting water flow. A spring seated between the fixture housing and the driver stem flange pushes the drive stem upward when the operator releases the handle. The flange's cam surface rides back up the ring's cam surface so that the stem and handle rotate to their original position as the stem rises. The now-released metering valve then closes according to its metering operation.
The prior art valve includes a rotational stop within the fixture housing that blocks rotation of the drive stem flange beyond the point at which the stem flange pushes the metering valve to its fully open position.
Two examples of metering valves are disclosed in U.S. Pat. Nos. 5,655,748 and 5,451,030. These patents are commonly assigned to the present assignee, and their entire disclosures are incorporated by reference herein.
The present invention recognizes and addresses disadvantages of prior art construction and methods. Accordingly, it is a principle object of the present invention to provide an improved fluid valve assembly. Additional objects and advantages of the present invention are set forth in part in the description which follows, will be obvious from the description, or may be learned by practice of the invention.
One or more of these objects may be achieved by a fluid valve assembly that includes a housing having an entrance to permit fluid flow into the housing and an exit to allow fluid flow out of the housing. A valve is disposed in the housing between the entrance and exit of the housing. The valve is configured in an open state to permit fluid flow from the housing entrance to the housing exit and in a closed state to block fluid flow from the housing entrance to the housing exit. A rotatable driver is received in the housing and is in operative communication with the valve so that rotation of the driver from a first rotational position toward a second rotational position moves the valve from the closed state to the open state, and rotation of the driver from the second rotational position toward the third rotational position permits the valve to return to the closed state. An over-center linkage disposed between the housing and the driver is configured so that when the driver is between the first and second rotational positions, the over-center linkage biases the driver toward the first rotational position, and when the driver is between the second and third rotational positions, the over-center linkage biases the driver toward the third rotational position.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate one or more embodiments of the invention and, together with the description, serve to explain the principles of the invention.
Reference will now be made in detail to preferred embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those of ordinary skill in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention cover such modifications and variations as come within the scope of the appended claims and their equivalents.
A metering valve 24 is disposed in housing 12. Metering valve 24 includes a valve body 26 that defines an inlet passage 28 and at least one outlet passage 30. Valve body 26 is generally cylindrical in shape and is open on each end with the lower end defining two progressively increasing radially inward projecting flanges, 31 and 33, respectively. Valve body 26 defines threads 27 on its upper outer circumference that mate with the threads on upper bonnet 20 above lower housing section threads 21 and a ring washer 25. Thus, valve body 26 is axially fixed to housing 12. Ring washer 25 is disposed between valve body 26 and lower housing section 22, creating a seal between valve 24 and housing 12.
A moveable valve stem 32 is disposed between inlet passage 28 and outlet passage 30. Valve stem 32 may be of a unitary construction, or may include various parts fastened together to act as one unit. As shown in its closed position in
Valve 24 further includes a first sleeve 36 received within valve body 26. Sleeve 36 partially defines a pressure chamber 42. An extended quad ring 38 sits beneath first sleeve 36 to seal outlet passages 30 from the pressure chamber. As should be understood by one of ordinary skill in the art, however, first sleeve 36 could extend downwardly into a portion of the space occupied by quad ring 38.
Pressure chamber 42 is defined within an inner diameter surface of sleeve 36, a radially inward extending annular lip portion 37 of sleeve 36, quad ring 38, a lower face of a stem collar 87, and an inner diameter surface of valve body 26. A fluid fills pressure chamber 42 above and below cup seal 48.
Valve stem 32 is moveable through pressure chamber 42. A piston assembly 44 is configured with valve stem 32 so as to be longitudinally moveable therewith. Piston assembly 44 may be formed integrally with valve stem 32 or, for ease of manufacture and assembly, may comprise separate components that are press fit or otherwise fixed to valve stem 32. Piston assembly 44 includes a cup seal 48 that forms a seal between the piston assembly and the inner circumference of sleeve 36. This seal allows fluid flow around the seal when pressure below the seal is greater than the pressure above, for example as occurs as the valve is actuated. Conversely, the seal prevents fluid flow in the reverse direction, even when pressure above the seal exceeds the pressure below. Thus, under such conditions, fluid is forced through a metering mechanism as discussed below. A cup seal is preferred as it minimizes or precludes altogether the need for a separate pilot valve to equalize pressure in the chamber above the piston.
Referring now to
Referring also to
Metering valve 24 may also include a second sleeve. In the embodiment illustrated in the figures, the valve body acts as a second sleeve. In this configuration, first sleeve 36 rests against a seat 78 defined by the axially upward facing surface of flange 31 on valve body 26. An O-ring 80 is disposed on seat 78 between first sleeve 36 and valve body 26.
As illustrated in
Metering valve 24 also includes a number of other sealing devices. For example, an O-ring 88 is disposed between a radially outward facing cavity on stem collar 87 and an inner diameter surface of valve body 26. An O-ring 90 is provided between valve stem 32, the bottom surface of bonnet cap 74, and stem collar 87 to seal pressure chamber 42. These sealing devices insure that the fluid path between first sleeve 36 and valve body 26 is defined only between O-rings 88 and 80.
Referring to
It should thus be recognized that a fluid-tight chamber that includes chamber 42 is generally defined within the bounds of the above-described seals. Because this metering chamber is segregated from fluid flow through inlet passage 28 and outlet passages 30, a fluid may be chosen to operate therein to optimize effective metering valve operation. For example, the use of air or, particularly, an inert gas such as argon reduces corrosion of valve components such as metering screw 62 from that encountered when, for example, water is tapped into a metering chamber from the main valve fluid flow. Furthermore, the fluid-tight metering chamber 42 enables the use of a substantially constant fluid volume free of the debris typically found in water flow. Debris within the pressure chamber may clog metering passages 52 and/or 82, or ports 54 and 56, or holes 84 and 86. It should be understood that various fluids or fluid mixtures may be employed for use within the pressure chamber.
Referring also to
Driver 104 is axially and rotationally fixed to a ring 106. A driver handle 124 is rotationally fixed to driver 104 through corresponding splines at 150. Thus, rotation of driver handle 124 rotates driver annular ring 106 with respect to ring 94. Ring 106 may be made of a polymer or a metallic material, such as brass. Driver 104 and annular ring 106 may be of separate or unitary construction.
As shown in
As shown in
As the valve stem moves downward to open the valve, piston assembly 44 moves downward through the metering chamber. The metering fluid in the space 123 below piston assembly 44 is forced upwards and around cup seal 48 into the space 125 above the piston assembly, as shown in FIG. 4. As indicated at arrows 126 and 128, some pressure chamber fluid passes from space 123 to space 125 through metering passage 52 via lower ports 56 and high ports 54. Furthermore, a small amount of fluid also passes through vent passage 82 via holes 86 and 84.
An upper surface of valve bonnet cap 74 forms a stop 130 that limits downward axial movement of driver 104. Alternatively, stop 130 may be formed by an upper surface of valve body 26. In the illustrated embodiment, driver 104 engages stop 130 before the driver can rotate 90 degrees from the first rotational position as shown in
As noted above, belleville springs 98 and 100 require a much greater compressive force than do springs 122 and 68, combined. Accordingly, prior to the point at which driver 104 engages stop 130, rotation of driver handle 124 compresses springs 122 and 68 rather than the belleville springs. Once driver 104 engages stop 130 and can no longer move axially downwards, however, continued rotation of driver handle 124 drives annular ring 94 axially upward on driver ramp sets 110 and 112 against the force of springs 98 and 100. At this point, the operator has achieved the desired result of opening the valve. This result, coupled with the increasing force required to further rotate handle 124, should discourage the operator from fully rotating driver 104 to the second rotational position. Thus, the operator will generally release handle 124, which then returns to its original position under the force of spring 122.
If, however, the operator forces handle 124 against the resistance of springs 98 and 100 so that the driver passes the second rotational position as shown in
From the third rotational position shown in
If an operator does not force handle 124 beyond the second position, but instead releases the handle, spring 122 biases driver 104 upwards as shown in FIG. 6. Driver 104's upward movement causes the ramps on driver 104 and annular ring 94 to again mate as shown in FIG. 8A. In this position, or in the third position as shown in
Driver ring 106 and ring 94 may be provided with more than two sets of opposing ramp surfaces so that the rings define multiple third positions. For example, where the rings define three sets of evenly spaced apart ramp sets, as opposed to two sets as shown in the figures, there are three rotational positions in which the ramps matingly engage. Starting at any one of these positions, which may be considered the first position as described herein, an operator may rotate the handle 120° through a second position to the next third position. This position may then be considered a “first” position with respect to the next “third” position 120° further away. Thus, the operator may rotate the handle 360° through three positions in which the ramp surfaces mate and the valve is allowed to close and through three positions in which the valve is forced open. Accordingly, it should be understood that an adjacent pair of first and third positions may be separated by various angles as desired, for example 360° divided by a whole number greater than two.
The rate of travel of piston assembly 44 is limited by the manner in which the fluid above piston assembly 44 is metered through metering passage 52 to the area below the piston assembly, as shown by arrows 127 and 129 in FIG. 6. The fluid above piston assembly 44 generally does not pass around the flanges of the cup seal. As shown in
Thus, when valve stem 32 and piston assembly 44 move from the open state of the valve, as shown in
As should be understood by those of ordinary skill in the art, compression of a metering fluid in the pressure chamber, including air and other gases, above piston assembly 44 causes the metering fluid to exert an opposing force on piston assembly 44 in a spring-like manner, causing a noisy “chattering” effect. Chattering may occur when piston assembly 44 moves toward the closed position, decreasing the volume of and increasing the pressure within the portion of chamber 42 above the piston assembly. Vent passage 82 defines a vent for chamber fluid entrapped above piston assembly 44 and, thus, eliminates chattering of the metering valve and insures complete closure of the valve.
Once vent passage 82 is established, the additional fluid path from above piston assembly 44 to below the piston assembly allows the piston assembly to move at a quicker rate, thereby causing the valve to close at a quicker rate. Thus, preferably, vent passage 82 is not defined until just before the valve returns to its closed state. Accordingly, second holes 86 are at a longitudinal distance from first holes 84 so that the vent passage is not established until piston assembly 44 has traveled at least one-half the distance from the open state to the closed state.
While one or more preferred embodiments of the present invention have been described above, it should be understood that any and all equivalent realizations of the present invention are included within the scope and spirit thereof. For example, while the embodiment illustrated in the figures works in conjunction with an isolated pressure chamber fluid-tight metering valve, it should be understood that the valve assembly may include any suitable construction. Thus the depicted embodiments are presented by way of example only and are not intended as limitations on the present invention. It should be understood that aspects of the various one or more embodiments may be interchanged both in whole or in part. Therefore, it is contemplated that any and all such embodiments are included in the present invention as may fall within the literal or equivalent scope of the appended claims.
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