A fastener driving tool includes a housing assembly with a nosepiece assembly defining a drive track. A driving mechanism is housed within the housing assembly to drive a fastener through the drive track and into a workpiece in response to a trigger. The tool includes a safety trip assembly which includes a trigger enabling portion and a workpiece engaging portion and is movable between an extended disabling position and a retracted enabling position. The safety trip assembly is biased toward the extended position and is moved toward the retracted position by engagement between the workpiece and the workpiece engaging member. The workpiece engaging portion is movable to permit adjustment of a length of the safety trip assembly. The safety trip assembly includes a coupling mechanism including a fixed locking structure formed on an exterior portion of the workpiece engaging portion and a manually operable locking mechanism. The locking mechanism is carried by the trigger enabling portion and includes a locking member mounting structure and has a manually operable locking member mounted thereon. The movable locking member is biased into a locking position, engaging the fixed locking structure and preventing relative movement between the workpiece engaging portion and the trigger enabling portion and may move into a releasing portion disengaging the fixed locking structure and permitting such relative movement. A user may manually move the locking mechanism against the bias by engaging the movable locking member and moving it from the locking position to the releasing position.
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0. 42. A method for adjusting a length of a safety trip assembly in a fastener driving tool for driving fasteners into a workpiece, the safety trip assembly including a trigger enabling portion and a workpiece engaging portion slidably mounted to said trigger enabling portion for movement in a longitudinal direction with respect to said trigger enabling portion, said safety trip assembly being movable when said workpiece engaging portion is releasably coupled to said trigger enabling portion between an extended position and a retracted position whereby said trigger enabling portion enables said trigger mechanism to activate said fastener driving mechanism when manually actuated by a user when said safety trip assembly is in said retracted position and disables said trigger mechanism when said safety trip assembly is not in said retracted position; the method comprising:
manually engaging and moving a manually-operable, movable lock mounted to said trigger enabling portion against a biasing of a spring form (a) a locking position wherein said lock engages said workpiece engaging portion to releasably couple said workpiece engaging portion to said trigger enabling portion and thereby fix a longitudinal length of said safety trip assembly and a releasing position to (b) a releasing position wherein said lock is disengaged from said workpiece engaging portion;
while said lock is in said releasing position thereof, sliding said workpiece engaging portion in the longitudinal direction relative to said trigger enabling portion for adjusting the longitudinal length of the safety trip assembly; and
manually releasing said movable lock to allow said spring to bias said lock from said releasing position back into said locking position.
0. 14. A fastener driving tool for driving fasteners into a workpiece, comprising:
a housing assembly including a nosepiece assembly defining a longitudinally-extending fastener drive track;
a fastener driving mechanism carried internally of said housing assembly and constructed and arranged to drive a fastener through said fastener drive track and into a workpiece when said fastener driving mechanism is selectively activated by user;
a manually actuatable trigger mechanism constructed and arranged to activate said fastener driving mechanism when manually actuated by a user;
a safety trip assembly including a trigger enabling portion and a workpiece engaging portion slidably mounted to said trigger enabling portion for movement in a longitudinal direction with respect to said trigger enabling portion;
a manually-operable, movable lock mounted to said trigger enabling portion for movement between a locking position and a releasing position, said movable lock in said locking position thereof engaging said workpiece engaging portion to releasably couple said workpiece engaging portion to said trigger enabling portion and thereby fix a longitudinal length of said safety trip assembly, said movable lock in said releasing position thereof being disengaged from said workpiece engaging portion to enable said workpiece engaging portion to be slid in the longitudinal direction with respect to said trigger enabling portion for adjusting the longitudinal length of the safety trip assembly;
said safety trip assembly being movable when said workpiece engaging portion is releasably coupled to said trigger enabling portion by said lock between an extended position and a retracted position whereby said trigger enabling portion enables said trigger mechanism to activate said fastener driving mechanism when manually actuated by a user when said safety trip assembly is in said retracted position and disables said trigger mechanism when said safety trip assembly is not in said retracted position, said safety trip assembly being biased toward said extended position and movable toward said retracted position by engaging said workpiece engaging portion with a surface of a workpiece and pressing said housing assembly toward the workpiece; and
a spring positioned adjacent the movable lock to bias said movable lock into said locking position, and spring permitting said movable lock to be manually moved to said releasing position against the bias thereof by a user's hand engaging said movable lock to move said movable lock from said locking position to said releasing position and to automatically return said movable lock to said locking position when said lock is disengaged by the user's hand.
0. 52. A fastener driving tool for driving fasteners into a workpiece, comprising:
a housing assembly including a nosepiece assembly defining a longitudinally extending fastener drive track;
a fastener driving mechanism carried internally of said housing assembly and constructed and arranged to drive a fastener through said fastener drive track and into a workpiece when said fastener driver mechanism is selectively activated by a user;
manually actuable trigger mechanism constructed and arranged to activate said fastener driving mechanism when manually actuated by a user; and
a safety trip assembly coupled to said housing assembly for longitudinal movement with respect to said nosepiece assembly and including a trigger enabling portion and a workpiece engaging portion releasably coupled to said trigger enabling portion, said safety trip assembly being constructed and arranged to be movable between an extended position and a retracted position whereby said trigger enabling portion enables said trigger mechanism to activate said fastener driving mechanism when manually actuated by a user when said safety trip assembly is in said retracted position and disables said trigger mechanism when said safety trip assembly is not in said retracted position,
said safety trip assembly being constructed and arranged to be biased toward said extended position and to be moved toward said retracted position by engaging a longitudinal end of said workpiece engaging portion with a surface of a workpiece and pressing said housing toward the workpiece, thereby moving said safety trip assembly against said bias with respect to said nosepiece assembly and said body,
wherein said workpiece engaging portion is constructed and arranged to be movable with respect to said trigger enabling portion when said workpiece engaging portion is uncoupled from said trigger enabling portion to permit adjustment of a longitudinal length of said safety trip assembly, and
wherein said safety trip assembly includes a releasable coupling mechanism for releasably coupling said trigger enabling portion to said workpiece engaging portion, said releasable coupling mechanism comprising:
fixed locking structure formed on an exterior portion of said workpiece engaging portion;
a manually operable locking mechanism carried by said trigger enabling portion and including a button guide attached to said trigger enabling portion adjacent said fixed locking structure formed on said workpiece engaging portion and a depressible button slidably mounted on said button guide so as to be movable with respect thereto between a locking position and a releasing position, said button being constructed and arranged to engage said fixed locking structure when said button is in said locking position to interlock said button and said fixed locking structure to thereby prevent relative movement between said workpiece engaging portion and said trigger enabling portion and to disengage from said fixed locking structure when said button is in said releasing position to thereby permit relative movement between said workpiece engaging portion and said trigger enabling portion; and
a spring positioned adjacent to said button to generate a biasing force to urge said button into said locking position, said button and said spring being constructed and arranged to permit said button to be manually moved against said biasing force by a user's hand depressing said button to move said button from said locking position to said releasing position and to permit said button to automatically return to said locking position when said button is disengaged by the user's hand.
1. A fastener driving tool for driving fasteners into a workpiece, comprising:
a housing assembly including a nosepiece assembly defining a longitudinally-extending fastener drive track;
a fastener driving mechanism carried internally of said housing assembly and constructed and arranged to drive a fastener through said fastener drive track and into a workpiece when said fastener drive mechanism is selectively activated by a user,
a manually actuable trigger mechanism constructed and arranged to activate said fastener driving mechanism when manually actuated by a user; and
a safety trip assembly coupled to said housing assembly for longitudinal movement with respect to said noise-piece assembly and including a trigger enabling portion and a workpiece engaging portion releasably coupled to said trigger enabling portion, said safety trip assembly being constructed and arranged to be movable between an extended position and a retracted position whereby said trigger enabling portion enables said trigger mechanism to activate said fastener driving mechanism when manually actuated by a user when said safety trip assembly is in said retracted position and disables said trigger mechanism when said safety trip assembly is not in said retracted position,
said safety trip assembly being constructed and arrange to be biased toward said extended position and to be moved toward said retracted position by engaging a longitudinal end of said workpiece engaging portion with a surface of a workpiece and pressing said housing toward the workpiece, thereby moving said safety trip assembly against said bias with respect to said nosepiece assembly and said body,
wherein said workpiece engaging portion is constructed and arranged to be movable with respect to said trigger enabling portion when said workpiece engaging portion is uncoupled from said trigger enabling portion to permit adjustment of a longitudinal length of said safety trip assembly, and
wherein said safety trip assembly includes a releasable coupling mechanism for releasably coupling said trigger enabling portion to said workpiece engaging portion, said releasable coupling mechanism comprising:
fixed locking structure formed on an exterior portion of said workpiece engaging portion;
a manually operable locking mechanism carried by said trigger enabling portion and including a locking member mounting structure attached to said trigger enabling portion adjacent said fixed locking structure formed on said workpiece engaging portion and a manually-operable, movable locking member mounted on said locking member mounting structure so as to be movable with respect thereto between a locking position and a releasing position, said movable locking member being constructed and arranged to engage said fixed locking structure when said movable locking member is in said locking position to interlock said movable locking member and said fixed locking structure to thereby prevent relative movement between said workpiece engaging portion and said trigger enabling portion and to disengage from said fixed locking structure when said movable locking member is in said releasing position to thereby permit relative movement between said workpiece engaging portion and said trigger enabling portion; and
a locking member biasing mechanism constructed and arranged to generate a biasing force to urge said movable locking member into said locking position, said movable locking member and said locking member biasing mechanism being constructed and arranged to permit said movable locking member to be manually moved against said biasing force by a user's hand engaging said movable locking member to move said movable locking member from said locking position to said releasing position and to permit said movable locking member to automatically return to said locking position when said movable locking member is disengaged by the user's hand.
8. A fastener driving tool for driving fasteners into a workpiece, comprising:
a housing assembly including a nosepiece assembly defining a longitudinally-extending fastener drive track;
a fastener magazine assembly releasably attached to said housing assembly in an operative manner with respect to a lateral opening formed in said housing assembly and communicating with said fastener drive track, said magazine assembly including an inner portion defining a fastener supply channel communicating with said lateral opening, said fastener magazine assembly being constructed and arranged to hold a supply of fasteners within said fastener supply channel in an operative orientation for feeding fasteners from said fastener supply channel through said lateral opening and into said fastener drive track, said fastener magazine assembly further comprising a biased fastener feeding mechanism constructed and arranged to be positioned behind a supply of fasteners disposed within said fastener supply channel and to urge the supply of fasteners through said fastener supply channel and toward said lateral opening and said fastener drive track;
a fastener driving mechanism carried internally of said housing assembly and constructed and arranged to drive a fastener through said fastener drive track and into a workpiece when said fastener drive mechanism is selectively activated by a user;
a manually actuable trigger mechanism constructed and arranged to activate said fastener driving mechanism when manually actuated by a user;
a safety trip assembly coupled to said housing assembly for longitudinal movement with respect to said nosepiece assembly, said safety trip assembly being constructed and arranged to be movable between an extended position and a retracted position whereby said safety trip assembly enables said trigger mechanism to activate said fastener driving mechanism when manufactually actuated by a user when said safety trip assembly is in said retracted position and disables said trigger mechanism when said safety trip assembly is not in said retracted position,
said safety trip assembly being constructed and arranged to be biased toward said extended position and to be moved toward said retracted position by engaging a longitudinal end of said safety trip assembly with a surface of a workpiece and pressing said housing assembly toward the workpiece, thereby moving said safety trip assembly against said bias with respect to said nosepiece assembly and said body; and
a trip lock mechanism including a movable trip lock member carried on said nosepiece assembly so as to be movable between a neutral orientation and a locking orientation, said trip lock mechanism and said safety trip assembly being constructed and arranged to (1) permit said safety trip assembly to be moved from said extended position to said retracted position when said movable trip lock member is in said neutral orientation to thereby permit said trigger mechanism to be activated and (2) prevent said safety trip assembly from being moved from said extended position to said retracted position when said movable trip lock member is in said locking orientation to thereby prevent said trigger mechanism from being activated,
wherein said trip lock mechanism includes a biasing member constructed and arranged to generate a biasing force to urge said movable trip lock member toward said locking orientation,
wherein said fastener magazine assembly is constructed and arranged to engage said trip lock mechanism when said fastener magazine assembly is attached to said housing assembly to move said trip lock member against said biasing force to said neutral orientation and wherein said trip lock member is constructed and arranged to move to said locking orientation under said biasing force when said fastener magazine assembly is removed from said housing to prevent said trigger mechanism from being activated when said fastener magazine assembly is removed from said housing assembly,
wherein said fastener mechanism is constructed and arranged to engage said trip lock mechanism when
said fastener supply channel is empty to move said fastener lock member from said neutral orientation to said locking orientation to prevent said trigger mechanism from being activated when said fastener supply channel is empty.
2. A fastener driving tool according to
3. A fastener driving tool according to
4. A fastener driving tool according to
5. A fastener driving tool according to
a series of transversely extending teeth and grooves provided on angled, longitudinally extending wall portions of said locking member mounting structure constructed and arranged to engage transversely extending teeth and grooves formed on an angled, longitudinally extending wall structure of said workpiece engaging portion.
6. A fastener driving tool according to
7. A fastener driving tool according to
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10. A fastener driving tool according to
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13. A fastener driving local according to
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0. 36. A fastener driving tool according to
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0. 40. A fastener driving tool according to
0. 41. A fastener driving tool according to
0. 43. A method according to
wherein manually engaging and moving said lock against the biasing of the spring from the locking position to the releasing position comprises manually engaging and moving said lock transversely against the biasing of the spring from the locking position to the releasing position.
0. 44. A method according to
wherein manually engaging and moving said lock against the biasing of the spring from the locking position to the releasing position comprises manually depressing said button to compress the spring.
0. 45. A method according to
wherein manually engaging and moving said lock against the biasing of the spring from the locking position to the releasing position comprises manually depressing said button from (a) said locking position thereof wherein said button engages said teeth to releasably couple said workpiece engaging portion to (b) said trigger enabling portion of said releasing position thereof wherein said button is disengaged from said teeth to enable said workpiece engaging portion to be slid in the longitudinal direction with respect to said trigger enabling portion.
0. 46. A method according to
wherein manually engaging and moving said lock against the biasing of the spring from the locking position to the releasing position comprises manually depressing said button to compress the spring.
0. 47. A method according to
wherein manually engaging and moving said lock against the biasing of the spring from the locking position to the releasing position comprises manually depressing said button from (a) said locking position thereof wherein said button engages said teeth to releasably couple said workpiece engaging portion to said trigger enabling portion to (b) said releasing position thereof wherein said button is disengaged from said teeth to enable said workpiece engaging portion to be slid in the longitudinal direction with respect to said trigger enabling portion.
0. 48. A method according to
wherein mutually depressing said button to compress the spring comprises manually depressing said button transversely.
0. 49. A method according to
wherein mutually engaging and moving said lock against the biasing of the spring from the locking position to the releasing position manually engaging said lock from (a) said locking position thereof wherein said lock engages said teeth to releasably couple said workpiece engaging portion to said trigger enabling portion to (b) said releasing position thereof wherein said lock is disengaged from said teeth to enable said workpiece engaging portion to be slid in the longitudinal direction with respect to said trigger enabling portion.
0. 50. A method according to
wherein mutually engaging and moving said lock against the biasing of the spring from the locking position to the releasing position comprises manually engaging and moving said locking member transversely against the biasing of the spring from the locking position to the releasing position.
0. 51. A method according to
wherein manually engaging and moving said button against the biasing of the spring from the locking position to the releasing position comprises manually depressing said button to compress the spring.
0. 53. A fastener driving tool according to
a series of teeth and grooves provided on said button constructed and arranged to engage teeth and grooves on said workpiece engaging portion.
0. 54. A fastener driving tool according to
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0. 65. A fastener driving tool according to
a series of teeth and grooves provided on said button constructed and arranged to engage teeth and grooves on said workpiece engaging portion.
0. 66. A fastener driving tool according to
0. 67. A fastener driving tool according to
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0. 69. A fastener driving tool according to
a series of teeth and grooves provided on said button constructed and arranged to engage teeth and grooves on said workpiece engaging portion.
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This application claims benefit to provisional application Ser. No. 60/127,836 filed Apr. 5, 1999.
Power operated fastener driving devices are in widespread use in the construction and building trades and typically include a power operated driving mechanism mounted within a housing that powers the driving movement of a drive element slidably mounted within a drive track that extends through a nose piece mounted to the housing. Typically when the driving mechanism is actuated, the drive element moves in a fastener driving direction through a drive stroke and then moves in the opposite direction through a return stroke during one cycle of operation. A trigger mechanism that is movable through an actuation stroke is commonly provided on the exterior of the housing to initiate an operating cycle.
A magazine assembly mounted to the housing supplies a series of fasteners to the drive track through a lateral opening in the same and the leading fastener in the drive track is driven outwardly of the drive track into a workpiece by the driving movement of the drive element when the driving mechanism is actuated. Typically a spring biased fastener feeding device advances the fasteners through the magazine toward and into the drive track.
It is not desirable to actuate the driving mechanism when there is no fastener in the drive track or when the drive track is not in contact with a workpiece that will receive the fastener, because it is preferable that the energy transferred to the driving element and related structures during the drive cycle be absorbed by the movement of the fastener into the workpiece. When no fastener is present in the drive track when the driving mechanism is actuated, for example, the driving device must absorb all of the energy generated during the drive stroke and this subjects the device to an undesirable level of stress. It is also undesirable to actuate the driving mechanism when no fastener is in the drive track and the nosepiece is against the workpiece because the driving element typically extends out of the nosepiece when the driver is at the lowermost point of its power stroke so that the fastener can be drive flush or countersunk in the workpiece. Thus, if no fastener is present in the drive track, the driving element will mar the surface of the workpiece.
Power operated fastener driving devices typically include a trip assembly mounted on the nosepiece and operatively associated with the trigger mechanism to prevent the driving mechanism from being actuated when the nosepiece is not in contact with a workpiece. Typically, when the nosepiece is placed in contact with the workpiece, the trip assembly moves with respect to the workpiece and places the trigger mechanism in an active condition so that the driving mechanism can be actuated by movement of the trigger mechanism through its actuation stroke. Conventionally constructed trip assemblies do not prevent the driving mechanism from being actuated when the magazine is removed from the housing and/or the magazine is empty or nearly empty to prevent actuation of the driving mechanism when there is not fastener in the drive track, however, and this is a significant shortcoming of prior trip assembly design because it can result in damage to or marring of the surface of the workpiece. A need exists, therefore, for a power operated fastener driving device that cannot be actuated when the magazine is removed from the housing or when the magazine is empty or nearly empty.
Often the trip assemblies of fastener driving devices include adjustable mechanisms that can be adjusted to control the depth to which a fastener is driven into the workpiece. Typically these adjustments to a trip assembly require the use of hand tools and are time consuming to effect. A need exists for a trip assembly that can be easily adjusted manually without the use of hand tools to change the depth to which the fasteners are driven.
To meet these needs, the present invention provides a safety trip assembly that is easily manually adjusted without the use of hand tools to adjust the depth to which a fastener is driven into a workpiece. More specifically, the invention provides a fastener driving tool for driving fasteners into a workpiece that includes a housing assembly and a nosepiece assembly included in the housing assembly that defines a longitudinally-extending fastener drive track. A fastener driving mechanism carried internally of the housing assembly is constructed and arranged to drive a fastener through the fastener drive track and into a workpiece when the fastener drive mechanism is selectively activated by a user. A manually actuatable trigger mechanism is constructed and arranged to activate the fastener driving mechanism when manually actuated by a user.
A safety trip assembly is coupled to the housing assembly for longitudinal movement with respect to the nosepiece assembly. The safety trip assembly includes a trigger enabling portion and a workpiece engaging portion releasably coupled to the trigger enabling portion. The safety trip assembly is constructed and arranged to the movable between an extended position and a retracted position whereby the trigger enabling portion 1) enables the trigger mechanism to activate the fastener driving mechanism when manually actuated by a user when the safety trip assembly is in the retracted position and 2) disables the trigger mechanism when the safety trip assembly is not in the retracted position.
The safety trip assembly is constructed and arranged to be biased toward the extended position and to be moved toward the retracted position by engaging a longitudinal end of the workpiece engaging portion with a surface of a workpiece and pressing the housing assembly toward the workpiece, thereby moving the safety trip assembly against the bias with respect to the nosepiece assembly and a body portion of the housing assembly.
The safety trip assembly includes a releasable coupling mechanism for releasably coupling the trigger enabling portion to the workpiece engaging portion. The workpiece engaging portion of the safety trip assembly is constructed and arranged to be movable with respect to the trigger enabling portion when the workpiece engaging portion is uncoupled from the trigger enabling portion to permit adjustment of a longitudinal length of the safety trip assembly.
The releasable coupling mechanism includes fixed locking structure formed on an exterior portion of the workpiece engaging portion and a manually operable locking mechanism that is carried by the trigger enabling portion. The locking mechanism includes a locking member mounting structure rigidly attached to the trigger enabling portion adjacent the fixed locking structure formed on the workpiece engaging portion and a manually-operable, movable locking member mounted on the locking member mounting structure so as to be movable with respect thereto between a locking position and a releasing position. The movable locking member is constructed and arranged to engage the fixed locking structure when the movable locking member is in the locking position to interlock the movable locking member and the fixed locking structure to thereby prevent relative movement between the workpiece engaging portion and the trigger enabling portion and to disengage from the fixed locking structure when the movable locking member is in the releasing position to thereby permit relative movement between the workpiece engaging portion and the trigger enabling portion.
A locking member biasing mechanism is operatively associated with the movable locking member and is constructed and arranged to generate a biasing force to urge the movable locking member into its locking position. The movable locking member and the locking member biasing mechanism are constructed and arranged to permit the movable locking member to be manually moved against the biasing force by a hand of the user engaging the movable locking member to move the movable locking member from its locking position to its releasing position and to permit the movable locking member to automatically return to the locking position when the movable locking member is disengaged by the user's hand.
The invention further provides a trip lock mechanism mounted to the nosepiece assembly and operatively associated with a fastener magazine assembly, a fastener feeding mechanism disposed in the magazine assembly and the safety trip assembly to prevent the fastener driving mechanism from being actuated when the magazine assembly is out of or nearly out of fasteners and/or when the fastener magazine assembly is removed from the device. More specifically, the fastener magazine assembly is releasably attached to the housing assembly in an operative manner with respect to a lateral opening formed in the nosepiece assembly to communicate a succession of fasteners from the fastener magazine assembly to the drive track. The magazine assembly includes an inner portion defining a fastener supply channel in communication with the lateral opening. The fastener magazine assembly is constructed and arranged to hold a supply of fasteners within the fastener supply channel in an operative orientation for feeding fasteners from the fasteners supply channel through the lateral opening and into the fastener drive track. The fastener magazine assembly includes a biased fastener feeding mechanism movably mounted therein that is constructed and arranged to be positioned behind a supply of fasteners disposed within the fastener supply channel and to urge the same through the fastener supply channel then through the lateral opening and into the fastener drive track.
The trip lock mechanism includes a movable trip lock member carried on the nosepiece assembly and is movable between a neutral orientation and a locking orientation. The trip lock mechanism and the safety trip assembly cooperate to: (1) permit the safety trip assembly to be moved from the extended position to the retracted position when the movable trip lock member is in the neutral orientation to thereby permit to trigger mechanism to be activated and (2) prevent the safety trip assembly from being moved from the extended position to the retracted position when the movable trip lock member is in the locking orientation to thereby prevent the trigger mechanism from being activated. The trip lock mechanism includes a biasing member that is constructed and arranged to generate a biasing force to urge the movable trip lock member toward the locking orientation.
The fastener magazine assembly is constructed and arranged to engage the trip lock mechanism when the fastener magazine assembly is attached to the housing assembly to move the trip lock member against the biasing force to the neutral orientation. The trip lock member is constructed and arranged to move the locking orientation under the biasing force when the fastener magazine assembly is removed from the housing to prevent the trigger mechanism from being activated when the fastener magazine assembly is removed from the housing assembly.
The fastener feeding mechanism is constructed and arranged to engage the trip lock mechanism when the fastener supply channel is empty to move the fastener lock member from the neutral orientation to the locking orientation to prevent the trigger mechanism from being activated when the fastener supply channel is empty.
The manner in which the workpiece engaging portion 64 and the trigger enabling portion 62 of the safety trip assembly 60 are mounted on the nosepiece assembly 18 and the manner in which the movable locking member 74 is releasably engaged with the fixed locking structure 70 on the workpiece engaging portion 64 can best be appreciated from
The workpiece engaging portion 64 and the trigger enabling portion 62 of the safety trip assembly 60 are each internal structures preferably made of steel or other metal of suitable strength. As shown in
The locking member mounting structure 72 is an integral structure preferably made of steel, although other metals of suitable strength could also be used in the construction. A proximal end 82 of the trigger enabling portions 62 is rigidly attached to the locking member mounting structure 72 and the locking member mounting structure 72 is in turn movably coupled to the nosepiece assembly 18 for limited movement in the longitudinal direction of the locking member mounting structure 72 with respect to the nosepiece assembly 18.
The manner in which the locking member mounting structure 72 is coupled to the nosepiece assembly 18 can be appreciated from
The movable locking member 74 is an integral structure preferably made of steel, although a high strength molded plastic or other material of suitable strength could also be used in the construction. As best appreciated from
The teeth and grooves 90, 92 on the movable locking member are normally biased into releasable locking engagement with the teeth and grooves 94, 96 on the workpiece engaging portion 64 by a locking member biasing mechanism 100 which can be conventional coil spring as shown in
The safety trip assembly 60 is normally biased toward and into its extended position by a conventional coil spring 101 that is mounted between the nosepiece assembly 18 and the locking member mounting structure 72 of the releasable coupling mechanism 66.
With reference to
When the trip lock member 104 is mounted on the nosepiece assembly 18, an outwardly extending cylindrical support structure 114 integrally formed on the nose piece assembly 18 extends through the bore 108 and the trip lock biasing member 106 is mounted on the support structure 114 between the trip lock member 140 and nosepiece assembly 18 and engages both 18, 104. It can be appreciated that the trip lock member 104 can be mounted to the nosepiece assembly 18 by any conventional means such as by a conventional bolt. The trip lock biasing member 106 biases the trip lock member 104 such that the same will tend to pivot in a clockwise direction with respect to the nosepiece assembly 18 from the point of view shown in FIGS. 9 and 11-13. The trip lock member 104 is pivotally mounted on the noisepiece assembly 18 for movement between a neutral orientation (shown, for example, in
The trip lock mechanism 102 and the safety trip assembly 60 cooperate to: (1) permit the safety trip assembly 60 to be moved from the extended position to the retracted position when the movable trip lock member 104 is in the neutral orientation to thereby permit the trigger mechanism 37 to be placed in an active condition so the device can be actuated by the user and (2) prevent the safety trip assembly 60 from being moved from the extended position to the retracted position when the movable trip lock member 104 is in a locking orientation to thereby prevent the trigger mechanism 37 from being placed in an active state or condition to prevent the fastener driving mechanism from being actuated even if the trigger mechanism is moved through its actuation stroke.
The fastener magazine assembly 14 and the fastener driving mechanism 26 cooperate to control the orientation of the trip lock member 104. A section of the trigger enabling portion 62 of the safety trip assembly 60 has been broken away in
When the fastener magazine assembly 14 is mounted on the housing assembly 12 and the fastener feeding mechanism 52 is in a position rearward of its forward most stopped position, the forward edge 116 of the assembly 14 engages and is in abuting contact with the lower arm member 112 of the trip lock member 104 to maintain the same in its neutral orientation against the spring force provided by the biasing member 106. When the fastener magazine assembly 14 is removed from the housing assembly 12, the trip lock member 104 is allowed to move in a clockwise direction (as shown in
When the fastener magazine assembly 14 is mounted on the housing assembly 12 and the fastener magazine assembly 14 contains no or very few fasteners so that the fastener feeding mechanism 52 is allowed to move into or almost into its fully forward, stopped position, the trip lock member 104 is moved in a counterclockwise direction out of the neutral orientation toward and into a second or rearward locking orientation as shown, for example, in FIG. 12.
Movement of the trip lock member 104 out of its neutral orientation into its rearward locking orientation is caused by engagement between a rearwardly extending structure 118 integrally formed on the lower arm member 112 of the trip lock member 104 and an outwardly extending leg structure 120 rigidly attached to the fastener feeding mechanism 52 (best seen in the cross-sectional view of FIG. 3). A laterally extending channel 122 that extends the length of the fastener magazine assembly 14 is provided therein in communication with the channel 50 to receive the leg structure 120.
As the fastener feeding mechanism 52 moves into its fully forward, stopped position, the leg structure 120 abutingly engages the rearwardly extending structure 118 on the trip lock member 104 and forward movement of the fastener feeding mechanism 52 thereafter toward its fully forward position causes the pivotal movement of the fastener feeding mechanism 52 from its neutral orientation into its rearward locking orientation.
The releasable coupling mechanism 66 of the safety trip assembly 60 can be manually adjusted simply and easily without the use of hand tools to control the depth to which the fastener driving device 10 drives a fastener into a workpiece by moving the workpiece engaging portion 64 of the safety trip assembly 60 relative to the trigger enabling portion 62 thereof. To adjust the safety trip assembly 60, the user (with the fastener driving tool 10 preferably disconnected from a source of pressurized air to assure user safety) presses an end portion 126 of the movable locking member 74 with a thumb or finger to move the member 74 from its locking position to its releasing position. While manually holding the movable locking member 74 in its releasing position, the user moves the workpiece engaging portion 64 of the safety trip assembly 60 toward or away from the trigger enabling portion 62 thereof. When the workpiece engaging portion 64 is in the desired position relative to the trigger enabling portion 62, the user releases the movable locking member 74 and allows the locking member biasing mechanism 100 to automatically move the movable locking member 74 toward its locking position. It can be understood that the workpiece engaging portion 64 may have to be moved slightly toward or away from the trigger enabling portion 62 to allow the transversely extending teeth 90 and grooves 92 on the movable locking member 74 to align with the transversely extending teeth 94 and grooves 96 on the workpiece engaging portion 64. It can be appreciated, therefore, that the teeth and grooves 90, 92, 94, 96 cooperate to define a plurality of operative or indexed locking positions of the workpiece engaging portion 64 with respect to the trigger enabling portion 62.
The workpiece engaging portion 64 may optionally be provided with a series of numbered, transversely extending measuring lines that can be aligned with suitable pointing structure on the locking member mounting structure 72 to indicate to the user the depth to which the nail will be driven with respect to the top surface of the workpiece.
The operation of the device 10 to drive a nail is entirely conventional and will be known to those skilled in the art, but will be discussed briefly to help illustrate the operation of the releasable coupling mechanism 66 of the safety trip assembly 60 and the trip lock member 104.
To drive a fastener into a workpiece, the fasteners are first loaded into the fastener magazine assembly 14 in a conventional manner. More specifically, fasteners in, for example, conventional stick form are inserted in the fastener feeding channel 50 from the first end 42 of the magazine behind the fastener feeding mechanism 52. The fastener feeding mechanism 52 is then pulled rearwardly within the magazine toward the first end 42 until it is positioned behind the supply of fasteners 40. With reference to
When the fastener magazine assembly 14 is loaded, a supply of fasteners is disposed within the fastener supply channel 50 and the fastener feeding mechanism 52 is positioned behind the supply of fasteners to push the same toward the fastener driving track 28. The fastener driving tool 10 is then connected to a source of pressurized air.
The user, holding the tool 10 by the handle grip portion 22 places the workpiece engaging portion 64 of the safety tip assembly 60 on the workpiece at the location where the fastener is to be driven. The user pushes the housing assembly 12 toward the workpiece which causes the safety trip assembly 60 to move from its extended position against the spring bias of the coil spring 101 to its retracted position. The retracted position is realized when an edge portion 130 of the trigger enabling portion 62 contacts and is stopped against a surface 132 on the nosepiece assembly 18. As the trigger enabling portion 62 moves into its retracted position, a free end 134 thereof moves a lever arm 136 pivotally mounted on a trigger member 138 of the trigger mechanism 37 to place the trigger mechanism 37 in an activated condition so that pivotal movement of the trigger member 138 by the user thereafter will depress a valve stem 141 on the actuating valve 36 to actuate the fastener driving mechanism 26 to drive the leading fastener.
It can be appreciated that the fastener driving element 38 is normally in its raised position which allows the leading fastener in the fastener magazine assembly 14 to move through the lateral opening in the nosepiece assembly into the fastener driving track 28. It can also be understood that prior to actuating the fastener driving element 38, the head of the second fastener immediately adjacent the leading fastener is supported by surfaces 139 in the magazine assembly while the head of the leading fastener is unsupported within the fastener driving track 28.
The downward movement of the piston 30 through its drive stroke carries the fastener driving element 38 to its lowermost position. When the fastener driving element 38 is in its lowermost position, the distal end thereof typically extends slightly out of the drive track so the distal driving surface of the driving element 38 is positioned about one quarter inch (typically) beyond the end of the drive track 28 and this defines the point at which the fastener driving element 38 stops driving the fastener 40 toward and into the workpiece. One skilled in the art will understand that the driving element 38 extends beyond the end of the track 28 to compensate for a reaction force that occurs during actuation which tends to move the housing assembly and associated structures away from the workpiece and to provide the ability to countersink the fastener if desired. It will be understood that the distance between the end of the nosepiece assembly 18 (which defines the distal end of the drive track 28) and the surface of the workpiece determines the depth to which a fastener is driven into the workpiece and that the position of the workpiece engaging portion 64 relative to the trigger enabling portion 62 determines this distance.
More specifically, the workpiece engaging portion 64 can be adjusted by appropriate manipulation of the releasable coupling mechanism 66 to position the end of the drive track 28 against the workpiece when the safety trip assembly 60 is in the retracted position to drive the fastener so that is it flush (or counter sunk, depending on the nature of the material of the workpiece) or can be moved outwardly from the trigger enabling portion 62 into any one of a multiplicity of adjusted operating positions to hold the end of the drive track 28 in spaced relation to the workpiece surface to partially drive the nail into the workpiece a desired predetermined distance.
The operation of the trip lock member 104 can be understood with reference to
It can be appreciated from
It can be understood from
When the fastener magazine assembly 14 is out of or almost out of fasteners and the fastener feeding mechanism 52 is in or approximately in its fully forward stopped position, which in turn causes the movement of the trip lock member 104 to its rearward locking orientation as described above, the downwardly facing surface 144 is in overlying relation with a second locking edge portion 150 of the trigger enabling portion 62 so that movement of the safety trip assembly 60 toward its retracted position thereafter causes the second locking edge 150 to abut against the downwardly facing surface 144 which prevents the trigger mechanism 37 from being placed in an active condition. Pivotal movement of the trip lock member 104 toward its rearward locking position stops when a rearwardly facing surface 151 abuts a forwardly and downwardly angled edge 153 of the trigger enabling portion 62 as best seen in FIG. 12.
It can be understood that the embodiment of the fastener driving tool 10 shown and described is exemplary only and not intended to limit the scope of the invention. It will be understood, for example, that the trigger mechanism 37 and the safety trip assembly 60 cooperate to actuate the actuating valve 36 and begin the drive cycle regardless of whether the safety trip assembly 60 is moved to its retracted position first and the trigger member is moved rearwardly to its actuated position thereafter or whether the trigger member is moved rearwardly to its actuated position and then the safety trip assembly 60 is moved to its retracted position thereafter. It can be understood that it is within the scope of the present invention to provide a manual actuating mechanism that incorporates the releasable coupling mechanism 66 and/or the trip lock member 104 that requires a particular sequence of movements as, for example, an initial movement of the safety trip assembly 60 into its operative position and then the digital movement of the trigger member to its actuated position.
One skilled in the art will understand that a releasable coupling mechanism constructed according to the principles of the present invention can be incorporated into a wide range of safety trip assemblies that can be used on a wide range of power operated fastener driving devices.
It can also be appreciated that the type of fastener driven by the tool 10 and the size thereof can vary widely. It is also understood that the manner in which the fasteners are releasably secured to one another is entirely conventional. The fasteners 40 shown are flathead nails that are packaged in straight stick form and may be of the type which include notched heads enabling the shanks of the nails to be disposed in a shank-to-shank abutting stick and secured thereto by a pair of wires suitably welded to one side of the shanks. It will be understood that the invention has wide applicability to power operated fastener driving devices that include straight magazines and pushers or other conventional feeding mechanisms that are movably mounted within the magazine. It will also be understood that while the present device is particularly useful in large size pneumatic fastener driving devices, the invention can be applied to devices where fastener drivers are of a lesser size. It can also be understood that the invention is not restricted to pneumatically powered devices and can be included in other power operated devices of the fluid pressure operated type including those powered by internal combustion. The driver may also be driven electromagnetically in other embodiments of the invention.
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