A lubrication system for equipment (e.g. centrifugal pump) employing a rotating shaft and corresponding support bearings is disclosed. The lubrication system includes a lubricant dispenser having a plurality of blades or dispensing members pivotally attached thereto, the dispenser affixed to the shaft for rotation therewith. centrifugal force created by rotation of the shaft to which the dispensing blades are attached causes the blades to extend radially outward from the shaft center during operation so as to dispense the lubricant throughout a lubricating or misting chamber in order to lubricate the adjacent bearings. The system is also advantageous in that the blades are permitted to pivot or flap downward toward the shaft in either direction so that the dispenser may be more easily inserted into the misting chamber during manufacturing of the device or replacement of the lubricating system. In such a manner, a lubricant dispenser is provided that has an operating outer diameter that slices cleanly through the lubricating fluid to avoid excessive splashing and spraying of the fluid. This also allows the lubricant fluid level in the misting chamber to be lowered if desired so as to reduce heat generation during operation without overly splashing or spraying lubricant.
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13. A pump comprising:
a rotatable pump shaft adapted to be rotated in order to drive a fluid pumping impeller so as to pump a fluid to be pumped;
a misting chamber surrounding said shaft;
bearings located within or adjacent said misting chamber, said bearings to be lubricated by lubricant within said misting chamber;
a lubricant dispenser affixed to said shaft for rotation therewith and located within said misting chamber, said lubricant dispenser for dispensing lubricant in said misting chamber in order to lubricate said bearings;
wherein said lubricant dispenser includes a plurality of collapsible or bendable lubricant dispensing members attached thereto, said dispensing members for extending radially relative to said shaft when said shaft is rotated thereby dispensing lubricant in said chamber in order to lubricate said bearings; and
wherein at least one of said dispensing members comprises a an outer radial edge having a selectively adjustable radial length whereby said at least one of said dispensing members comprises a plurality of breakable or separable tabs defining different outer radial edges.
15. A centrifugal pump having an adjustable bearing frame lubrication system for use in a lubrication chamber of the pump, the pump comprising:
said lubrication chamber located proximate bearings to be lubricated by lubricant in said chamber;
said bearings including at least one stationary annular bearing frame having an inner diameter defined by the inner periphery of said bearing frame;
an adjustable lubricant dispenser adapted to be attached to a pump shaft in said chamber for rotation therewith, said dispenser having a first outer diameter defined when said dispenser is in a first state for use during insertion of said dispenser through a bore and into said chamber, and a second diameter defined when said dispenser is in its second or operating state; and
a mounting assembly mounting said dispenser on said pump shaft, said mounting assembly comprising at least one u-shaped vane holder and at least one support shaft,
a band member circumscribing said pump shaft, said band member passing through said vane holder,
wherein said support shaft passes through said vane holder and said dispenser to define a pivot axis along an axis of said support shaft.
11. A method of inserting a lubricant dispenser into a misting chamber of a pump, the method comprising the steps of:
providing a pump including a misting chamber therein, said pump including a bore adjacent said misting chamber through which the lubricant dispenser is to be inserted along with a shaft;
providing a lubricant dispenser having a plurality of collapsible or bendable dispensing members pivotally attached around the outer periphery thereof to disperse a lubricating fluid;
collapsing or bending said dispensing members prior to insertion of said dispenser into said chamber;
inserting said dispenser with collapsed dispensing members through said bore and into said misting chamber along with said shaft;
orienting said dispensing members such that an arcuate oil-engaging edge is oriented to engage said lubricating fluid at a location between opposite terminal ends of said arcuate oil-engaging edge; and operating said pump so that centrifugal force created by rotation of a pump shaft to which said dispenser is attached causes said dispensing members to extend radially outward from said shaft in order to dispense lubricant throughout said misting chamber.
1. A centrifugal pump for pumping a liquid to be pumped, the pump comprising:
a pump housing;
a rotatable shaft disposed at least partially within said housing, said shaft defining a rotational axis;
a lubrication chamber surrounding said shaft, said chamber for housing a lubricating fluid;
shaft support bearings disposed in or adjacent said lubrication chamber, said bearings to be lubricated by the lubricating fluid;
a dispenser including a base support member and a plurality of collapsible dispensing members pivotally attached thereto, said dispenser being attached to said shaft for rotation therewith and for dispensing the lubricating fluid in said chamber in order to lubricate said bearings;
wherein said collapsible dispensing members are pivotally attached to said support member so that said dispensing members can collapse axially along said shaft when said shaft is not rotating thereby enabling said dispenser to be more easily inserted into said chamber during the manufacture of said pump or during maintenance being performed thereon; and
wherein said dispensing members include an arcuate oil-engaging edge oriented to engage said lubricating fluid at a dispensing location between opposite terminal ends of said arcuate oil-engaging edge.
2. The centrifugal pump of
3. The centrifugal pump of
4. The centrifugal pump of
5. The centrifugal pump of
6. The centrifugal pump of
7. The centrifugal pump of
9. The centrifugal pump of
10. The centrifugal pump of
12. The method of
0. 14. The pump of
0. 16. The centrifugal pump according to
17. The centrifugal pump according to claim 16 15, further comprising an insert spring creating a friction fit between said vane holder and said band member.
0. 18. The centrifugal pump of
0. 19. The centrifugal pump of
0. 20. The method of
0. 21. The method of
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This invention relates to a lubrication system for a device, such as a centrifugal chemical processing pump, employing a rotating shaft with corresponding shaft supporting bearings. More particularly, this invention relates to a lubrication system for lubricating shaft supporting bearings, the system including a lubricant dispenser affixed to the shaft for rotation therewith and wherein the dispenser includes a plurality of pivotally mounted members for dispensing lubricant toward the bearings.
This application is related to U.S. Pat. No. 5,647,735, issued Jul. 15, 1997, the disclosures of which is hereby incorporated herein by reference.
Environmentally hazardous fluids, such as acids, oils, and toxins, often need to be pumped throughout fluid flow systems form one location to another. Centrifugal chemical processing pumps including a motor driven impeller affixed to a pump shaft are typically utilized in pumping such fluids. See, for example, U.S. Pat. No. 5,411,366, the disclosure of which is hereby incorporated herein by reference.
The shafts of such pumps are typically rotatably supported against radial movement and vibration by conventional pump shaft bearings (e.g. ball bearings). These bearings must be continually lubricated throughout the operation of the pump in order to reduce maintenance requirements and maintain a satisfactory operating life of the bearings and thus the pump.
Conventional lubricating fluid, such as oil, is typically used to lubricate such pump shaft bearings. Conventional chemical processing pumps typically include ball bearings for supporting the pump shaft, the bearings being disposed within a misting or lubrication chamber. In the prior art, these shaft supporting ball bearings are typically lubricated by positioning the oil level within the lubrication chamber at a level or position about half-way up the bottom ball of the bearing. Maintaining the lubricating oil at such a position necessarily means that when the shaft and supporting bearings are rotated, the bearings must continuously plow through the lubricating oil in which they are partially submerged. This results in undesirable heat generation within the bearings and adjacent to pump shaft, such heat being caused by the friction created by the bearings continually passing through the lubricating oil. Such heat generation increases maintenance requirements and reduces the operating life of the bearings.
If the oil level could be lowered, less heat would be generated. However, a lower oil level requires a dispenser having a larger outer diameter. Next is the issue of how to get the bearing lubrication system (including a large rotating dispenser) into the misting or lubricating chamber adjacent the bearings. Typically, it is desirable to slide the lubricant dispenser into the misting chamber along with the shaft and bearings through a hole or bore in the body of the pump. Thus, in the past, the size (i.e. outer diameter) of the lubricant dispenser, which could be inserted into the misting chamber in such a manner, has been limited by the diameter of the hole or bore in the pump. In other words, one could not insert a lubricant dispenser into the misting chamber if the outer diameter of the dispenser was greater that the interior diameter of the bore existing in the pump body.
Conventional systems also fail to efficiently and effectively distribute oil through centrifugally-operated rotating equipment because such systems create unwanted splashing and spraying of excessive lubricant into or away from the bearings that require lubrication.
It is apparent from the above that there exists a need in the art for a lubricant dispenser, which may be inserted into rotating equipment (e.g. chemical processing pump) wherein the outer diameter of the lubricant dispenser during operation is greater than the inner diameter of the space in the pump through which the dispenser must be inserted. It is also a purpose of this invention to provide a lubrication system wherein the fluid is maintained at a level below the bearings disposed in the chamber so as to reduce or eliminate heat generation caused by the bearings plowing through and being submerged in a lubricating fluid. The lower lubricant level necessitates a larger dispenser according to certain embodiments.
It is the purpose of this invention to fulfill the above-described needs in the art, as well as other needs apparent to the skilled artisan from the following detailed description of this invention.
It is the object of this invention to provide a lubricant dispenser, which may be inserted into rotating equipment (e.g. chemical processing pump) wherein the outer diameter of the lubricant dispenser during operation is greater than the inner diameter of the space in the pump body through which the dispenser must be inserted.
It is also an object of this invention to provide a lubrication system wherein the fluid is maintained at a level below the bearings disposed in the chamber so as to reduce heat generation caused by the bearings rotating through and being submerged in a lubricating fluid.
It is also an object of this invention to provide a lubrication system that reduces a splashing effect of the lubrication dispenser when the dispenser members contact the lubricant.
Generally speaking, this invention fulfills the above-described needs in the art by providing a centrifugal pump for pumping a liquid to be pumped, the pump comprising:
According to another aspect of the invention, the pivoting mechanism related to the collapsible dispensing members has been improved to increase strength and reduce frictional resistance, thereby increasing the operating life of the bearings and oil dispensing system associated therewith.
According to a further aspect of the invention, the dispensing blades are formed with a selective height chosen according to the particular pump system to which the dispenser is attached.
Each aspect of the invention provides a dispensing system that improves distribution of lubrication and increases the operating life of the dispenser and bearings.
This invention will now be described with respect to certain embodiments thereof, accompanied by certain illustrations that follow.
Referring now more particularly to the accompanying drawings in which like reference numerals indicate like parts throughout the several views.
Below described is a lubrication system according to certain embodiments of this invention used in conjunction with a chemical processing centrifugal pump having a centrally located rotating shaft. However, it will be understood by those skilled in the art that the lubrication system according to certain embodiments of this invention may be used in conjunction with other rotating equipment, which utilize a lubricant sump for the purpose of lubricating supporting shaft bearings.
The misting or lubricating system illustrated in
For example, when the annular bore 32 through which the dispenser 4 is to be inserted is defined by the inner or interior diameter of a hole in the pump frame 3 (on either side of chamber 11), the diameter of dispenser 4 when members 8 are collapsed is less than the diameter of the bore. Thus, the dispenser with collapsed blades 8 may be inserted through the bore and into misting chamber 11. However, once in chamber 11, during pump operation when shaft 7 is rotated, blades 8 “stand up” so that the operating outer diameter of dispenser 4 is greater than the diameter of the bore 32 (and greater than the inner diameter of bearing frame(s) 3, and greater than the diameter defined by the radius at which bearing balls 21 roll in their raceways). The operating diameter of dispenser 4 is of course defined by the diameter around the outer periphery of blades 8 as they rotate within chamber 11.
When the pump shaft 7 is driven by the pump motor, supporting band 6 and blades 8 affixed thereto rotate along with shaft 7 within annular lubricating chamber 11 thereby dispensing lubricating fluid (e.g. oil) throughout chamber 11 as shown in FIG. 1. When shaft 7 is rotated, the blades 8 are caused to extend radially away from shaft 7 (i.e. stand up) due to the centrifugal force created by the shaft 7 rotation. Thus, during rotation of shaft 7 when the pump is pumping, the outer diameter of the dispenser (defined by the outer diameter of blades 8) is greater than the inner diameter of the stationary hole or bore through which it was inserted.
Dispensing members or blades 8 dip into the lubricating fluid 13 below fluid level 19 when shaft 7 is rotated thereby dispensing or flinging the lubricant 13 throughout chamber 11 so that the lubricant makes its way into auxiliary passageways 17 and therefrom down into auxiliary chambers 31. It is noted that the passageways 17, while shown in this exemplary embodiment, are not a necessary feature of the instant invention.
As shown in
Outer bearing frame portions or outer races 25 work in conjunction with inner bearing frame portions (i.e. inner races) 27 (affixed to shaft 7) so as to define roller raceways therebetween in which bearing rollers 21 move during shaft 7 rotation. Together, bearing rollers 21 in combination with bearing races 25 and 27 make up the bearings 29 of the centrifugal pump which are provided for the purpose of supporting shaft 7 during rotation thereof.
When the lubricant 13 is dispensed throughout chamber 11 by blades 8, the lubricant makes it way down auxiliary passageways 17 into chambers 31 on both sides of chamber 11. Once in auxiliary chambers 31, the lubricant is permitted to lubricate the bearing raceways, frames, and balls on all sides thereby improving performance. From auxiliary chambers 31, some of the lubricating fluid makes its way back into main chamber 11 through the gap between bearing races or frames 25 and 27. However, some of the lubricant from annular auxiliary chambers 31 makes its way back into main chamber 11 by way of passageways 33 disposed below outer bearing frames 25. Auxiliary passageways 17, auxiliary chambers 31, and passageways 33 are designed so that the lubricating fluid, once in passageway 17, makes its way through chambers 31 and passageways 33 due to the force gravity and back into main misting chamber 11.
Main chamber 11 may, according to certain embodiments, be provided with an outlet and inlet (not shown) in communication with an external lubricant reservoir. These are provided so that the lubricating fluid (e.g. oil) from chamber 11 may be circulated out of the pump, cooled and filtered in the external reservoir, and thereafter recirculated back into chamber 11 by way of the inlet (not shown).
With reference to
The spring insert 22 is designed to retain the vane holder 9 in place relative to the support band 6 via a friction-fit arrangement. With this arrangement, the vane holder 9 may be slid along the band 6 to a desired location where the holder 9 is retained in place using the friction-fit arrangement. Of course, other retention systems may be employed to selectively retain the vane holder 9 relative to the band 6.
Each blade 8 is free to pivot about the axis defined by the shaft 10 so that each blade 8 can pivot in either direction about the shaft 10 to which it is pivotally and movably attached. Because each blade 8 can pivot downward in either direction about 90° relative to its extended or “stand up” position (FIG. 3), the lubricant dispenser 4 may be inserted into chamber 11 through the opening defined by bore 32. This is advantageous in that a dispenser 4 may be inserted into chamber 11, with the operating outer diameter of dispenser 4 (defined by the outer diameter of blades 8) being greater than the diameter of the opening through which the dispenser is originally fed. Typically, dispenser 4 will be inserted into chamber 11 with the shaft and bearings through the annular opening defined by hole or bore 32 in the pump housing. Portion 34 is removable.
The blade(s) 8 in its operating position is caused to extend radially away from the center of shaft 7 due to the centrifugal force created by rotation of the shaft. In other words, each dispensing member or blade 8 is in the position of
Also illustrate in
It is also important to note, relative to
Once given the above disclosure, therefore, various other modifications, features, or improvements will become apparent to the skilled artisan. Such other features, modifications, and improvements are thus considered a part of this invention, the scope of which is to be determined by the following claims.
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