A crankshaft assembly for an internal combustion engine includes a crankshaft, an elastic member fixed to the crankshaft, and a flywheel fixed to the elastic member such that the flywheel is supported in an elastic relationship with the crankshaft. The elastic member has a rigidity in its rotating direction large enough to effectively transmit a driving power to a transmission through a clutch. On the other hand, the elastic member has a rigidity in an axial direction of the crankshaft small enough to shift a resonance frequency of a bending vibration out of a target frequency band of a forced vibration, while ensuring to prevent a failure of disengagement of the clutch.
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0. 20. A flywheel assembly for a power transmission system for transmitting engine torque, comprising:
an elastic plate secured to a crankshaft to rotate therewith;
a flywheel body secured to said elastic plate and having an engaging surface for engaging with a clutch disc; and
a reinforcing member for reinforcing said elastic plate at a portion of said elastic plate which is secured to said crankshaft; and
said engaging surface having an axial run-out which is equal to or less than 0.1 mm;
wherein each of said elastic plate, said flywheel body and said reinforcing member comprises a first portion, said first portion of said flywheel body being placed axially between said first portions of said elastic plate and said reinforcing member, and said first portions of said elastic plate, said flywheel body and said reinforcing member defining clearances for allowing said first portion of said flywheel body to move axially between said first portions of said elastic plate and said reinforcing member.
0. 13. A flywheel assembly for a power transmission system for transmitting engine torque, comprising:
an elastic plate secured to a crankshaft to rotate therewith;
a flywheel body secured to said elastic plate and having an engaging surface for engaging with a clutch disc; and
a reinforcing member for reinforcing said elastic plate at a portion of said elastic plate which is secured to said crankshaft;
said elastic plate having an axial rigidity in the range of 600 kg/mm to 2200 kg/mm so as to ensure transmission of engine torque through said flywheel assembly while decreasing noise produced by a bending vibration of said crankshaft;
wherein each of said elastic plate, said flywheel body and said reinforcing member comprises a first portion, said first portion of said flywheel body being placed axially between said first portions of said elastic plate and said reinforcing member, and said first portions of said elastic plate, said flywheel body and said reinforcing member defining clearances for allowing said first portion of said flywheel body to move axially between said first portions of said elastic plate and said reinforcing member.
0. 53. A flywheel assembly flywheel assembly of a power transmission system for transmitting engine torque, said flywheel assembly comprising:
a crankshaft;
an elastic plate comprising an inner portion secured to a shaft end of said crankshaft;
a flywheel body secured to said elastic plate and having an engaging surface for engaging with the clutch disc; and
a reinforcing member for reinforcing said elastic plate at said inner portion of said elastic plate;
wherein said engaging surface has an axial run-out which is no more than 0.1 mm;
wherein said elastic plate is clamped axially between said reinforcing member and said shaft end of said crankshaft, and
wherein a first portion of said flywheel moves axially with respect to said reinforcing member and said elastic plate,
wherein said reinforcing member has a radially extending portion which extends at least inwardly of said flywheel body, and wherein said elastic plate comprises a first portion, said first portion of said flywheel body being placed axially after said first portion of said elastic plate, and said first portions of said flywheel body and said elastic plate defining a first clearance, and said flywheel body having a first free space on a side opposite of the flywheel facing the elastic plate for allowing said first portion of said flywheel body to move axially within the first clearance and the free space.
0. 25. A flywheel assembly for a power transmission system for transmitting engine torque comprising:
a crankshaft;
an elastic plate comprising an inner portion secured to a shaft end of said crankshaft;
a flywheel body secured to said elastic plate and having an engaging surface for engaging with the clutch disc; and
a reinforcing member for reinforcing said elastic plate at said inner portion of said elastic plate;
wherein said elastic plate has an axial rigidity in the range of 600 kg/mm to 2200 kg/mm so as to ensure transmission of engine torque through said flywheel assembly, while decreasing noise produced by a bending vibration of said crankshaft;
wherein said elastic plate is clamped axially between said reinforcing member and said shaft end of said crankshaft, and
wherein a first portion of said flywheel moves axially with respect to said reinforcing member and said elastic plate,
wherein said reinforcing member has a radially extending portion which extends at least inwardly of said flywheel body, and wherein said elastic plate comprises a first portion, said first portion of said flywheel body being placed axially after said first portion of said elastic plate, and said first portions of said flywheel body and said elastic plate defining a first clearance and said flywheel body having a first free space on a side opposite of the first clearance for allowing said first portion of said flywheel body to move axially within the first clearance and the free space.
0. 21. A flywheel assembly comprising:
a crankshaft (1) for transmitting torque;
a circular elastic plate (2) comprising an outer portion and an inner portion and extending radially inwardly from said outer portion to said inner portion, said inner portion of said elastic plate being fastened to a shaft end of said crankshaft;
an annular flywheel body (5) comprising an outer portion and an inner portion and extending radially inwardly from said outer portion to said inner portion of said flywheel body, said outer portion of said flywheel body being fastened to said outer portion of said elastic plate, said inner portion of said flywheel body comprising a central circular hole; and
a reinforcing member (4) comprising a cylindrical portion (4a) axially extending from a first member end to a second member end, an inner portion extending radially inwardly from said first member end of said cylindrical portion, and an outward flange (4b) extending radially outwardly from said second member end of said cylindrical portion, said inner portion of said reinforcing member being fastened to said shaft end of said crankshaft, said cylindrical portion of said reinforcing member being fit in said circular hole of said flywheel body with a clearance to form a loose fit;
wherein said inner portion of said elastic plate is fixedly clamped between said shaft end of said crankshaft and said inner portion of said reinforcing member, said inner portion of said flywheel body is fit over said cylindrical portion of said reinforcing member and located axially between said inner portion of said elastic plate and said outward flange of said reinforcing member, said outward flange is axially spaced from said inner portion of said elastic plate at an axial distance which allows axial movement of said inner portion of said flywheel body between said inner portion of said elastic plate and said outward flange of said reinforcing member.
0. 1. A flywheel for a power transmission system for transmitting engine torque to a driven unit, comprising:
an elastic plate secured to a crankshaft to rotate therewith;
a flywheel body secured to said elastic plate and having an engageable surface for engaging with a clutch disc; and
a reinforcing member for reinforcing said elastic plate at a portion of said elastic plate which is secured to said crankshaft;
said elastic plate having an axial rigidity in the range of 600 kg/mm to 2200 kg/mm so as to ensure transmission of engine torque to said driven unit, while decreasing noise produced by a bending vibration of said crankshaft;
wherein each of said elastic plate, said flywheel body and said reinforcing member comprises a first portion, said first portion of said flywheel body being placed axially between said first portion of said elastic plate and said reinforcing member, and said first portions of said elastic plate, said flywheel body and said reinforcing member defining clearances for allowing said first portion of said flywheel body to move axially between said first portions of said elastic plate and said reinforcing member.
0. 2. A flywheel as set forth in
0. 3. A flywheel as set forth in
0. 4. A flywheel according to
0. 5. A flywheel according to
0. 6. A flywheel according to
0. 7. A flywheel according to
0. 8. A flywheel for a power transmission system for transmitting engine torque to a driven unit, comprising:
an elastic plate secured to a crankshaft to rotate therewith;
a flywheel body secured to said elastic plate and having an engageable surface for engaging with a clutch disc; and
a reinforcing member for reinforcing said elastic plate at a portion of said elastic plate which is secured to said crankshaft; and
said engageable surface having an axial run-out which is equal to or less than 0.1 mm;
wherein each of said elastic plate, said flywheel body and said reinforcing member comprises a first portion, said first portion of said flywheel body being placed axially between said first portions of said elastic plate and said reinforcing member, and said first portions of said elastic plate, said flywheel body and said reinforcing member defining clearances for allowing said first portion of said flywheel body to move axially between said first portions of said elastic plate and said reinforcing member.
0. 9. A flywheel assembly comprising:
a driving shaft (1) for transmitting torque;
a circular elastic member (2) comprising an outer portion and an inner portion and extending radially inwardly from said outer portion to said inner portion, said inner portion of said elastic member being fastened to a shaft end of said driving shaft;
an annular flywheel member (5) comprising an outer portion and an inner portion and extending radially inwardly from said outer portion to said inner portion of said flywheel member, said outer portion of said flywheel member being fastened to said outer portion of said elastic member, said inner portion of said flywheel member comprising a central circular hole; and
a reinforcing member (4) comprising a cylindrical portion (4a) axially extending from a first end to a second end, an inner portion extending radially inwardly from said first end of said cylindrical portion, and an outward flange (4b) extending radially outwardly from said second end of said cylindrical portion, said inner portion of said reinforcing member being fastened to said shaft end of said driving shaft, said cylindrical portion of said reinforcing member being fit in said circular hole of said flywheel member with a clearance to form a loose fit;
wherein said inner portion of said elastic member is fixedly clamped between said shaft end of said driving shaft and said inner portion of said reinforcing member, said inner portion of said flywheel member is loosely fit over said cylindrical portion of said reinforcing member and located axially between said inner portion of said elastic member and said outward flange of said reinforcing member, said outward flange is axially spaced from said inner portion of said elastic member at an axial distance which allows axial movement of said inner portion of said flywheel body between said inner portion of said elastic member and said outward flange of said reinforcing member.
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0. 11. A flywheel assembly according to
0. 12. A flywheel assembly according to
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0. 24. A flywheel assembly according to
0. 26. A flywheel assembly as set forth in
0. 27. A flywheel assembly as set forth in
0. 28. A flywheel assembly as set forth in
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0. 30. A flywheel assembly as set forth in
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0. 32. A flywheel assembly as set forth in
0. 33. A flywheel assembly as set forth in
0. 34. A flywheel assembly as set forth in
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0. 37. A flywheel assembly as set forth in
0. 38. A flywheel assembly as set forth in
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0. 40. A flywheel assembly according to
0. 41. A flywheel assembly according to
0. 42. A flywheel assembly according to
0. 43. A flywheel assembly as set forth in
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0. 45. A flywheel assembly according to
0. 46. A flywheel assembly according to
0. 47. A flywheel assembly according to
0. 48. A flywheel assembly according to
0. 49. A flywheel assembly as set forth in
said elastic plate is a circular elastic plate (2) which further comprises an outer portion, and said inner portion extends radially inwardly from said outer portion to said inner portion;
said fly wheel body is an annular flywheel body (5) which comprises an outer portion and an inner portion and extending radially inwardly from said outer portion to said inner portion of said flywheel body, said outer portion of said flywheel body being fastened to said outer portion of said elastic plate, said inner portion of said flywheel body comprising a central circular hole; and
said reinforcing member further comprises a cylindrical portion (4a) axially extending from a first member end to a second member end, an inner portion extending radially inwardly from said first member end of said cylindrical portion, and an outward flange (4b) extending radially outwardly from said second member end of said cylindrical portion, said inner portion of said reinforcing member being fastened to said shaft end of said crankshaft, said cylindrical portion of said reinforcing member being fit in said circular hole of said flywheel body with a clearance to form a loose fit;
wherein said inner portion of said elastic plate is fixedly clamped between said shaft end of said crankshaft and said inner portion of said reinforcing member, said inner portion of said flywheel body is fit over said cylindrical portion of said reinforcing member.
0. 50. A flywheel assembly according to
0. 51. A flywheel assembly according to
0. 52. A flywheel assembly according to
0. 54. A flywheel assembly as claimed in 53, wherein said flywheel body comprises an inner portion defining a circular central hole, and an outer portion surrounding said inner portion of said flywheel body; said elastic plate comprises an outer portion which surrounds said inner portion of said elastic plate and which is fixed to said outer portion of said flywheel body; said reinforcing member is fit in said central hole of said flywheel body with a clearance to form a loose fit; and said reinforcing member comprises an outer circumferential surface for allowing said inner portion of said flywheel body to move axially to said elastic plate without limiting an axial movement of the inner portion of said flywheel body toward said elastic plate.
0. 55. A flywheel assembly as set forth in
0. 56. A flywheel assembly as set forth in
0. 57. A flywheel assembly as set forth in
0. 58. A flywheel assembly as set forth in
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0. 60. A flywheel assembly as set forth in
0. 61. A flywheel assembly as set forth in
0. 62. A flywheel assembly as set forth in
0. 63. A flywheel assembly as set forth in
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0. 65. A flywheel assembly according to
0. 66. A flywheel assembly according to
0. 67. A flywheel assembly according to
0. 68. A flywheel assembly as set forth in
0. 69. A flywheel assembly according to
0. 70. A flywheel assembly according to
0. 71. A flywheel assembly according to
0. 72. A flywheel assembly according to
0. 73. A flywheel assembly according to
0. 74. A flywheel assembly as set forth in
said elastic plate is a circular elastic plate (2) which further comprises an outer portion, and said inner portion extends radially inwardly from said outer portion to said inner portion;
said fly wheel body is an annular flywheel body (5) which comprises an outer portion and an inner portion and extending radially inwardly from said outer portion to said inner portion of said flywheel body, said outer portion of said flywheel body being fastened to said outer portion of said elastic plate, said inner portion of said flywheel body comprising a central circular hole; and
said reinforcing member further comprises a cylindrical portion (4a) axially extending from a first member end to a second member end, an inner portion extending radially inwardly from said first member end of said cylindrical portion, and an outward flange (4b) extending radially outwardly from said second member end of said cylindrical portion, said inner portion of said reinforcing member being fastened to said shaft end of said crankshaft, said cylindrical portion of said reinforcing member being fit in said circular hole of said flywheel body with a clearance to form a loose fit;
wherein said inner portion of said elastic plate is fixedly clamped between said shaft end of said crankshaft and said inner portion of said reinforcing member, said inner portion of said flywheel body is fit over said cylindrical portion of said reinforcing member.
0. 75. A flywheel assembly according to
0. 76. A flywheel assembly according to
0. 77. A flywheel assembly according to
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This application is a continuation of application Ser. No. 07/485,659 filed Feb. 27, 1990 now abandoned.
1. Field of the Invention
The present invention relates to a crankshaft assembly including a flywheel, for an internal combustion engine. More specifically, the present invention relates to a crankshaft assembly for an internal combustion engine, which can effectively shift a resonance frequency of a flexural or bending vibration of the crankshaft assembly out of a target frequency band of a forced vibration which results such as during acceleration of a vehicle so as to effectively prevent occurrence of a thick sound or noise in an engine room, while ensuring a quick response for clutch engaging and disengaging operations, and/or which can prevent occurrence of a fore and aft vibration of a vehicle floor at the time of engagement of the clutch.
2. Description of the Background Art
In a known crankshaft assembly for an internal combustion engine, a flywheel is directly connected to a crankshaft to use a mass of the flywheel mainly for reducing a torsional vibration generated in a rotating direction of the crankshaft assembly due to periodic torque fluctuation. However, the mass of the flywheel tends to generate a flexural or bending vibration in an axial direction of the crankshaft which causes a thick sound or noise in an engine room and thus in a vehicle compartment for an automotive vehicle, particularly at the time of the acceleration of the vehicle.
Accordingly, there has been proposed a crankshaft assembly such as disclosed in Second Japanese Patent Publication No. 57-58542, wherein the flywheel is connected to the crankshaft through an elastic or flexible plate. The elastic plate has a rigidity in its rotating direction large enough for effectively transmitting the power between the crankshaft and a transmission through a clutch, while the elastic plate has a rigidity in the axial direction small enough for shifting a resonance frequency of the bending vibration out of a frequency band of a forced vibration which results during the most frequently used engine speed (4,000 rpm) so as to overcome the above-noted problem.
However, the background art as mentioned above has the following problems.
When the rigidity of the elastic plate in the axial direction (hereinafter referred to as “the axial rigidity”) is too small, a clutch stroke for engaging and disengaging the clutch is likely to become larger, resulting in a delayed response of the clutch engaging and disengaging operations leading particularly to failure of the clutch disengagement which is likely to cause such as an engine stall. On the other hand, when the axial rigidity of the elastic plate is too large, the deviation of the resonance frequency of the bending vibration from the target frequency band of the forced vibration can not be ensured.
Further, in the background art, when the flywheel is rotated, an axial run-out occurs on an engaging surface of the flywheel with a clutch facing of a clutch disc provided adjacent to the flywheel, due to a processing error and an assembling error of the elastic plate and the flywheel. Accordingly, when the clutch is engaged, a vibration is generated by a combination of the run-out of the engaging surface of the flywheel and the torque fluctuation of the engine, which is amplified by a vibration generated by the combustion in the engine cylinders and corresponding movement of associated members so as to cause a fore and aft vibration of the vehicle floor. Such vibration is uncomfortable for the driver and passengers in the vehicle compartment.
Therefore, it is an object of the present invention to provide a crankshaft assembly for an internal combustion engine that can eliminate the above-noted defects inherent in the background art.
It is another object of the present invention to provide a crankshaft assembly for an internal combustion engine that can effectively shift a resonance frequency of a flexural or bending vibration of the crankshaft assembly out of a target frequency band of a forced vibration, particularly out of a target frequency band which results during acceleration of a vehicle so as to effectively prevent occurrence of a thick sound or noise in an engine room, while ensuring a quick response of the clutch engagement and disengagement operations so as to prevent particularly the failure of the clutch disengagement which is likely to cause such as an engine stall.
It is still another object of the present invention to provide a crankshaft assembly for an internal combustion engine that can prevent occurrence of a fore and aft vibration of a vehicle floor at the time of the engagement of the clutch by effectively eliminating an axial run-out of an engaging surface of a flywheel with a clutch facing generated during rotation of the flywheel.
To accomplish the above mentioned and other objects, according to one aspect of the present invention, a crankshaft assembly for an internal combustion engine comprises a crankshaft for transmitting a driving power to a transmission through a clutch, an elastic member fixed to the crankshaft, and a flywheel fixed to the elastic member such that the flywheel is supported in an elastic relationship with the crankshaft.
The flywheel has an engageable surface at a side opposite to the elastic member in an axial direction of the crankshaft, and the engageable surface is engageable with an associated member of the clutch to receive a load therefrom in the axial direction when the engageable surface is engaged with the associated member of the clutch.
The elastic member has a first predetermined rigidity in its rotating direction, the first predetermined rigidity being large enough to effectively transmit the driving power to the transmission through the clutch. On the other hand, the elastic member has a second predetermined rigidity in the axial direction, the second predetermined rigidity being small enough to shift a resonance frequency of a bending vibration out of a target frequency band of a forced vibration, while ensuring to prevent a failure of disengagement between the engageable surface of the flywheel and the associated member of the clutch.
According to another aspect of the present invention, a method for forming a crankshaft assembly for an internal combustion engine comprises steps of fixing a flywheel to an elastic member to form a unit, assembling the unit onto the crankshaft with the elastic member mounted onto the crankshaft so as to support the flywheel in an elastic relationship with the crankshaft, and processing an engageable surface of the flywheel, which is engageable with an associated member of a clutch, based on an assembled condition between the elastic member and the crankshaft so as to minimize an axial run-out of the engageable surface.
According to still another aspect of the present invention, a crankshaft assembly for an internal combustion engine comprises a crankshaft for transmitting a driving power to a transmission through a clutch, an elastic member fixed to the crankshaft, and a flywheel fixed to the elastic member such that the flywheel is supported in an elastic relationship with the crankshaft.
The flywheel has an engageable surface at a side opposite to the elastic member in an axial direction of the crankshaft, and the engageable surface is engageable with an associated member of the clutch to control transmission of the driving power between the crankshaft and the transmission.
The engageable surface is designed to have an axial run-out which is no more than 0.1 mm for ensuring a smooth engagement with the associated member of the clutch.
The present invention will be understood more fully from the detailed description given hereinbelow and from the accompanying drawings of the preferred embodiment of the invention, which are given by way of example only, and are not intended to be limitative of the present invention.
In the drawings:
It is to be appreciated that in this second embodiment, the axial rigidity of the elastic plate 2 is not necessarily selected at 600 kg/mm to 2200 kg/mm.
It is to be understood that the invention is not to be limited to the embodiments described above, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.
Kono, Satoshi, Takahashi, Tetsu, Hidaka, Shizuaki
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Mar 01 1993 | Atsugi Unisia Corporation | Unisia Jecs Corporation | CHANGE OF NAME SEE DOCUMENT FOR DETAILS | 007967 | /0627 | |
Apr 09 1996 | Valeo Unisia Transmission Corporation | (assignment on the face of the patent) | / | |||
Oct 01 2002 | Unisia Jecs Corporation | HITACHI UNISIA AUTOMOTIVE, LTD | CHANGE OF NAME SEE DOCUMENT FOR DETAILS | 016245 | /0964 | |
Oct 01 2004 | HITACHI UNISIA AUTOMOTIVE, LTD | Hitachi, LTD | MERGER SEE DOCUMENT FOR DETAILS | 016245 | /0106 |
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