A fiber optic module includes a connector connected to a mother board of a host computer, an LD semiconductor IC for converting serial data received from the mother board to an LD electric signal for a laser diode, an LD module for converting the LD electric signal to an LD optical signal, a PD module for converting a photodiode optical signal to a PD electric signal, a PD semiconductor IC for converting the PD electric signal to PD serial data, a circuit board having the connector and carrying LD semiconductor IC and PD semiconductor IC, an LD shielding plate and a PD shielding plate for electrically shielding the LD module and the PD module, respectively, a first frame and a second frame for holding the circuit board, LD module and PD module. In the fiber optic module, the connector is of a surface mounting type, leads of the LD and PD modules are connected to a side of the circuit board mounted with the connector, the circuit board has an LD variable resistor for adjusting a drive current of the LD module, the LD variable resistor is provided to a side of the circuit board opposite to the connector, the circuit board has a PD variable resistor provided to the side of the circuit board opposite to the connector for detecting a signal of the PD module, 3 signal processing semiconductor ICs or less are provided.
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0. 59. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to a laser diode electric signal for a laser diode;
a laser diode module for converting said laser diode electric signal to a laser diode optical signal;
a photo diode module for converting a photo diode optical signal to a photo diode electric signal;
a photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said connector is of a surface mounting type.
0. 65. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to a laser diode electric signal for a laser diode;
a laser diode module for converting said laser diode electric signal to a laser diode optical signal;
a photo diode module for converting a photo diode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein a data transmission rate of said optical signal is 130 Mbits/s or more.
0. 94. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to a laser diode electric signal for a laser diode;
a laser diode module for converting said laser diode electric signal to a laser diode optical signal;
a photo diode module for converting a photo diode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said circuit board is temporarily fixed to at least one of said first and second frames.
0. 77. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to a laser diode electric signal for a laser diode;
a laser diode module for converting said laser diode electric signal to a laser diode optical signal;
a photo diode module for converting a photo diode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said module comprises mounting means for mounting said first and second frames to said mother board.
0. 103. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to a laser diode electric signal for a laser diode;
a laser diode module for converting said laser diode electric signal to a laser diode optical signal;
a photo diode module for converting a photo diode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said module further includes a cover for covering an externally exposed part of said circuit board therewith.
0. 71. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to a laser diode electric signal for a laser diode;
a laser diode module for converting said laser diode electric signal to a laser diode optical signal;
a photo diode module for converting a photo diode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said fiber optic module includes a shielding member for shielding at least one of said laser diode and photo diode modules.
0. 74. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to a laser diode electric signal for a laser diode;
a laser diode module for converting said laser diode electric signal to a laser diode optical signal;
a photo diode module for converting a photo diode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein outline dimensions of said fiber optic module are 19 mm through 25.4 mm wide, 45 mm through 65 mm long and 9 mm through 25.4 mm high.
0. 99. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to a laser diode electric signal for a laser diode;
a laser diode module for converting said laser diode electric signal to a laser diode optical signal;
a photo diode module for converting a photo diode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said module further comprises supporting means for tightening to fix said first and second frames and said mother board from their outer periphery.
0. 108. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to a laser diode electric signal for a laser diode;
a laser diode module for converting said laser diode electric signal to a laser diode optical signal;
a photo diode module for converting a photo diode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode modules,
wherein said module further comprises indication parts indicative of a safety certification and a place of production provided respectively onto said first and second frames.
0. 69. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to a laser diode electric signal for a laser diode;
a laser diode module for converting said laser diode electric signal to a laser diode optical signal;
a photo diode module for converting a photo diode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said fiber optic module further includes a module cap to be inserted into light outlet and inlet openings defined by said first and second frames along a light inlet and outlet direction.
0. 113. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to a laser diode electric signal for a laser diode;
a laser diode module for converting said laser diode electric signal to a laser diode optical signal;
ua photo diode module for converting a photo diode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode modules,
wherein elastic pawls to be engaged with an optic fiber plug are provided to at least one of said first and second frames and said pawls are provided are provided at their root parts with first projections extended toward the other frame.
0. 116. A fiber optic module for transmitting serial data to and receiving serial data from a computer, the fiber optic module comprising:
a surface mount type connector to transmit the serial data between the fiber optic module and a computer;
a laser diode driver to convert serial data received through said surface mount type connector to a laser diode electrical signal for a laser diode;
a laser diode module including said laser diode, to convert said laser diode electrical signal to a laser diode optical signal, said laser diode optical signal adapted for transmission to an optical fiber, said laser diode optical signal having a data transmission rate of 1000 Mbits/s or more;
a photo diode module to receive a photo diode optical signal from an optical fiber, and to convert the photo diode optical signal to a photo diode electrical signal, said photo diode optical signal having a data transmission rate of 1000 Mbits/s or more;
a semiconductor integrated circuit to output a photo diode serial data according to said photo diode electrical signal, said photo diode serial data adapted for transmission through said surface mount type connector;
a sole circuit board to mount thereon said surface mount type connector, said laser diode driver, said laser diode module, said photo diode module and said semiconductor integrated circuit; and
a frame to hold said circuit board, said laser diode module and said photo diode module;
wherein said laser diode module and said photo diode module are mounted proximate to a first end of said circuit board, and said surface mount type connector is mounted proximate to a second end of said circuit board that is opposite said first end of said circuit board.
0. 1. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to an laser diode electric signal for a laser diode;
an laser diode module for converting said laser diode electric signal to an laser diode optical signal;
a photo diode module for converting a photodiode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said connector is of a surface mounting type.
0. 2. A fiber optic module as set forth in
0. 3. A fiber optic module as set forth in
0. 4. A fiber optic module as set forth in
0. 5. A fiber optic module as set forth in
0. 6. A fiber optic module as set forth in
0. 7. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to an laser diode electric signal for a laser diode;
an laser diode module for converting said laser diode electric signal to an laser diode optical signal;
a photo diode module for converting a photodiode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein outline dimensions of said fiber optic module are 19 mm through 25.4 mm wide, 45 mm through 65 mm high and 9 mm through 25.4 mm high.
0. 8. A fiber optic module as set forth in
0. 9. A fiber optic module as set forth in
0. 10. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to an laser diode electric signal for a laser diode;
an laser diode module for converting said laser diode electric signal to an laser diode optical signal;
a photo diode module for converting a photodiode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said module comprises mounting means for mounting said first and second frames to said another board.
0. 11. A fiber optic module as set forth in
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0. 26. A fiber optic module as set forth in
0. 27. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to an laser diode electric signal for a laser diode;
an laser diode module for converting said laser diode electric signal to an laser diode optical signal;
a photo diode module for converting a photodiode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said circuit board is temporarily fixed to at least one of said first and second frames.
0. 28. A fiber optic module as set forth in
0. 29. A fiber optic module as set forth in
0. 30. A fiber optic module as set forth in
0. 31. A fiber optic module as set forth in
0. 32. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to an laser diode electric signal for a laser diode;
an laser diode module for converting said laser diode electric signal to an laser diode optical signal;
a photo diode module for converting a photodiode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said module further comprises supporting means for tightening to fix said first and second frames and said mother board from their outer periphery.
0. 33. A fiber optic module as set forth in
0. 34. A fiber optic module as set forth in
0. 35. A fiber optic module as set forth in
0. 36. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to an laser diode electric signal for a laser diode;
an laser diode module for converting said laser diode electric signal to an laser diode optical signal;
a photo diode module for converting a photodiode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said module further includes a cover for covering an externally exposed part of said circuit board therewith.
0. 37. A fiber optic module as set forth in
0. 38. A fiber optic module as set forth in
0. 39. A fiber optic module as set forth in
0. 40. A fiber optic module as set forth in
0. 41. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to an laser diode electric signal for a laser diode;
an laser diode module for converting said laser diode electric signal to an laser diode optical signal;
a photo diode module for converting a photodiode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said module further comprises indication parts indicative of a safety certification and a place of production provided respectively onto said first and second frames.
0. 42. A fiber optic module as set forth in
0. 43. A fiber optic module as set forth in
0. 44. A fiber optic module as set forth in
0. 45. A fiber optic module as set forth in
0. 46. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to an laser diode electric signal for a laser diode;
an laser diode module for converting said laser diode electric signal to an laser diode optical signal;
a photo diode module for converting a photodiode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein a data transmission rate of said optical signal is 130 Mbits/s or more.
0. 47. A fiber optic module as set forth in
0. 48. A fiber optic module as set forth in
0. 49. A fiber optic module as set forth in
0. 50. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to an laser diode electric signal for a laser diode;
an laser diode module for converting said laser diode electric signal to an laser diode optical signal;
a photo diode module for converting a photodiode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said fiber optic module further includes a module cap to be inserted into light outlet and inlet openings defined by said first and second frames along a light inlet and outlet direction.
0. 51. A fiber optic module as set forth in
0. 52. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to an laser diode electric signal for a laser diode;
an laser diode module for converting said laser diode electric signal to an laser diode optical signal;
a photo diode module for converting a photodiode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein said fiber optic module includes a shielding member for shielding at least one of said laser diode and photo diode modules.
0. 53. A fiber optic module as set forth in
0. 54. A fiber optic module as set forth in
0. 55. A fiber optic module comprising:
a connector for connection with a mother board;
laser diode electric signal conversion means for converting serial data received from said mother board to an laser diode electric signal for a laser diode;
an laser diode module for converting said laser diode electric signal to an laser diode optical signal;
a photo diode module for converting a photodiode optical signal to a photo diode electric signal;
photo diode electric signal conversion means for converting said photo diode electric signal to photo diode serial data;
a circuit board for carrying thereon said connector, said laser diode electric signal conversion means, said laser diode module and said photo diode module; and
first and second frames for holding said circuit board, said laser diode module and said photo diode module,
wherein elastic pawls to be engaged with an optical fiber plug are provided to at least one of said first and second frames and said pawls are provided at their root parts with first projections extended toward the other frame.
0. 56. A fiber optic module as set forth in
0. 57. A fiber optic module as set forth in
0. 58. A fiber optic module comprising:
a connector for connection with a mother board of a computer;
a first semiconductor integral circuit for converting a first parallel data provided from the mother board into a first serial data for a laser diode;
a second semiconductor integral circuit for converting said first serial data for the laser diode converted by said first semiconductor integral circuit into a first electrical signal;
a laser diode module including a laser diode for converting said first electrical signal for the laser diode into a first optical signal of the laser diode;
a photodiode module including a photodiode for converting a second optical signal received by said photodiode into a second electrical signal of the photodiode;
a third semiconductor integral circuit for converting said second electrical signal of the photodiode into a second serial data of the photodiode;
a fourth semiconductor integral circuit for converting said second serial data of the photodiode converted by said third semiconductor integral circuit into a second parallel data;
a circuit board for furnishing with said connector, said first semiconductor integral circuit, said second semiconductor integral circuit, said third semiconductor integral circuit and said fourth semiconductor integral circuit;
a first shielding plate for electrically shielding said laser diode module;
a second shielding plate for electrically shielding said photo diode module;
a first frame for holding said circuit board, said laser diode module and said photo diode module; and
a second frame for cooperating with said first frame to hold said circuit board, said laser diode module and said photo diode module.
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This is a continuation of application Ser. No. 09/087,857, which was filed on Jun. 1, 1998 to seek reissue of U.S. Pat. No. 5,596,663, which issued on Jan. 21, 1997 on application Ser. No. 08/372,078, filed on Jan. 12, 1995.
More than one reissue application has been filed for the reissue of U.S. Pat. No. 5,596,663. The reissue applications are application Ser. No. 09/087,857, now U.S. Pat. No. Re 36,886, application Ser. No. 09/571,334, the present application, and application Ser. No. 10/766,488.
The present invention relates to a fiber optic module which can be used in such a device as to perform data transfer between apparatuses.
There has been so far known such a fiber optic module as shown in
However, the above prior art has had several problems which follow.
1) The electric signals are transferred on a parallel data basis, and then even though each of parallel signals consists of, e.g., 8 bits, the number of signal lines transferring the parallel signals as well as other signals becomes as many as 50, which requires the large size of connectors and semiconductor ICs for serial/parallel conversion, which results in that the size of the entire unit must be inevitably made large. Further, not only the large size of this unit per se goes against a recent tendency of the rapid downsizing movement of host computer but this also largely limits the design flexibility of mother board for system manufacturers.
2) The fixation between the fiber optic module and mother board in the prior art is effected by means of the J-letter shaped clip 9 in the form of a resin leg extended from the lower frame 7b as already explained in connection with FIG. 18. This requires a large hole as an opening for fixation in the mother board, whereby the design flexibility of the mother board by the system manufacturer is largely limited. Further, since the prior art has such a structure that a load caused by the force derived by mounting and dismounting of the optical fiber is applied to the J-letter shaped clip 9 and the lead (not shown) of the connector 6, this causes a breakage of the J-letter shaped resin-clip 9 made from resin or a poor connection of the connector lead, with the result of reduction in the reliability of the fiber optic module.
Furthermore, for the purpose of avoiding any stress applied to the leads of the LD modules 1 and PD modules 2, the accuracy of each of the parts must be increased and thus parts management (such as parts acceptance inspection) becomes necessary, which make it difficult to obtain a low-cost fiber optic module.
3) The prior art fiber optic module is fixed by soldering the connector 6 to the circuit board 3 and thereafter the signal lines of the connector 6 are directly connected to the mother board by soldering. The necessity of these works hinders realization of a low-cost fiber optic module.
4) In the method for holding the circuit board 3 as shown in
5) Since most area of the circuit board is in its exposed state, when a worker handles the prior art fiber optic module or a user mounts the prior art fiber optic module onto the mother board, the prior art fiber optic module is susceptible to electrostatic destruction, which leads to poor reliability and costliness of the fiber optic module.
6) During a long-term storage, dust or foreign matter invades into the LD and PD modules into which optical fibers are to plug, which causes improper or poor connection between the optical fiber and the module, thus resulting in remarkable reduction in the reliability of the fiber optic module.
It is accordingly an object of the present invention to provide a fiber optic module which can solve the above problems in the prior art and can be made compact in size, high in the design flexibility of mother board, low in cost and high in reliability.
In accordance with an aspect of the present invention, the above object is attained by providing a fiber optic module which includes a connector connected to a mother board of a host computer, an LD semiconductor IC for converting serial data received from the mother board to an LD electric signal for a laser diode, an LD module for converting the LD electric signal to an LD optical signal, a PD module for converting a photodiode optical signal to a PD electric signal, a PD semiconductor IC for converting the PD electric signal to PD serial data, a circuit board having the connector and carrying LD semiconductor IC and PD semiconductor IC, an LD shielding plate for electrically shielding the LD module, a PD shielding plate for electrically shielding the PD module, a first frame for holding the circuit board, LD module and PD module, and a second frame for holding the circuit board, LD module and PD module. In the fiber optic module, the connector may be of a surface mounting type,, leads of the LD and PD modules may be connected to a side of the circuit board mounted with the connector, the circuit board may have an LD variable resistor for adjusting a drive current of the LD module, the LD variable resistor may be provided to a side of the circuit board opposite to the connector, the circuit board may have a PD variable resistor for detecting a signal of the PD module, the PD variable resistor may be provided to the side of the circuit board opposite to the connector 3 signal processing semiconductor ICs or less may be provided, an outline configuration of the circuit board may measure 17 mm through 25.4 mm wide and 30 mm through 50 mm long, the outline dimensions of the fiber optic module may be 19 mm through 25.4 mm wide, 45 mm through 65 mm high and 9 mm through 25.4 mm high, the second frame may be provided with pawls for coupling of the optical signal, the first frame may be provided with projections for protecting the pawls, the first and second frames may be made of resin material, the first and second frames may have means for holding the circuit board, the holding means may be a snap-fit mechanism, a tipmost end of the circuit board may be held by the first and second frames, the first frame may have an arm, a recess provided to the arm may be used to hold at least one rear part of the circuit board, and the data transmission rate of the optical signal may be 200 Mbits/s or more.
The present invention will be explained with reference to the accompanying drawings, in which parts having the same reference numerals represent identical parts.
Referring first to
A high speed data transmission with LD elements emitting 780 nm wavelength with 5 mW maximum rating voltage, for example. The fiber optic module of the invention is in conformity of the ANSI x3T9.3 fiber channel standard and performs data transmission rates at 133 Mbits/s, 266 Mbits/s, 531 Mbits/s and 1061 Mbits/s. A typical performance is shown in FIG. 20.
In
Explanation will next be made as to the compact design of the PCB 30 by referring also to FIG. 1.
General expansion slots for insertion of a mother board into a host computer are designed, in most cases, at intervals of 25.4 mm, in which case a fiber optic module must be designed adaptive to the intervals of 25.4 mm so that the module can be mounted horizontally or vertically to the mother board. In other words, it is desirable to design the width-directional dimension of the PCB 30 to be shorter the 25.4 mm.
When the PCB connector 32 has 22 pins (arranged in 2 columns with 11 lines) with pin pitches of 1.27 mm, the connector has a width-directional dimension of about 14 mm and a longitudinal dimension of 2.5 mm, which results in that the outline of the PCB connector 32 including its housing and lead parts (not shown) has a width-directional dimension of 17 mm and a longitudinal dimension of 5 mm. The outline of the semiconductors IC (33 and 35) has a width-directional dimension of 7 mm and a longitudinal dimension of 10 mm (or may have a width-directional dimension of 10 mm and a longitudinal dimension of 7 mm). When not only the outline dimensions of the PCB connector 32 and semiconductor ICs but also the parts mounting to the PCB 30 and the wiring pattern of the PCB 30 are taken into consideration, it is desirable that the outline of the PCB 30 have a width-directional dimension of 19 mm or more and a longitudinal dimension of 30 mm or more. Even when the number of such semiconductor ICs for use in signal processing is increased up to 3, the longitudinal dimension of the PCB 30 can be designed to be 50 mm or less. Thus, it is desirable to set the width of the PCB 30 between 17 mm and 25.4 mm and the length of the PCB 30 between 30 mm and 50 mm. In the first aspect of the present invention, the PCB 30 is set to have a width of 22.5 mm, a length of 32 mm (the longest part) and a thickness of 1.6 mm (providing a mechanical strength), thus realizing a reliable PCB 30. Further, the PCB connector 32 is of a surface mounting type and only two of the semiconductor ICs are employed for signal processing, whereby a small size of PCB 30 is realized. In the first aspect of the present invention, the thickness of the PCB 30 is not specifically limited. In this connection, since the use of the surface mounting type of PCB connector 32 enables minimization of unnecessary radiation issued from the connector, this is especially useful for such a compact fiber optic module as in the present aspect.
Shown in
The PCB 30 is held by an upper frame 10 and a lower frame 20 to form an assembly or fiber optic module. The PCB 30 is mounted thereon with an LD driver 33 formed as a semiconductor IC for driving an LD element (refer to FIG. 8), variable resistors 34 for adjusting a current for driving of the LD element (not shown), and a PCB connector 32 for connection with a mother board (not shown). In order to keep constant the average wall thickness of the upper frame 10, a thin wall part 17 is provided in the upper frame 10.
As already explained even in connection with the compact design of the PCB 30 of
Next, with regard to the longitudinal direction, in view of the fact that the PCB 30 has a longitudinal dimension of 30 mm-50 mm and the LD module 50 has a length of about 15 mm, the fiber optic module has a length of 45 mm-65 mm. That is, the longitudinal dimension of the fiber optic module is set to be desirably about between 45 mm and 65 mm.
As already explained in connection with the height direction, in view of the fact that the fiber optic module of the present invention is to be vertically or horizontally positioned to be built in between the expansion slots of the host computer, the height of the module is set to be desirably 25.4 mm or less. When additional consideration is given to such a situation that two of the fiber optic modules of the present invention are mounted as doubly overlapped to the mother board, the module height is set to be more desirably 12.7 mm or less. Further, when consideration is given to the wrong insertion preventing mechanism of an optical fiber plug (not shown) to be fitted into the fiber optic module, the receptacle of the optical fiber plug, the strength of the frame, etc., it is more preferable that the fiber optic module have a height of 9 mm or more. Accordingly, it is preferable for the fiber optic module to have a height-directional dimension of about 9 mm-25.4 mm.
Under such conditions as mentioned above, the aspect of the present invention shown in
In addition, since the variable resistors 34 are disposed on the upper side of the PCB 30, the adjustment step during assembly of the fiber optic module can be facilitated. In other words, since the PCB connector 32 of the PCB 30 is mounted to a jig substrate of the PCB 30 for assembly/adjustment of the fiber optic module, so that, when compared with such a case that the variable resistors 34 are disposed on the same side as the PCB connector 32, the case of mounting the variable resistors 34 on the upper side of the PCB 30 can be made high in the efficiency of adjusting works of the fiber optic module by a worker. Thus, the more efficient adjusting works lead to realization of a low-cost fiber optic module.
Each of PD and LD leads 47 and 57 has a relatively large land (not shown) on its PCB connector 32 side to improve its assembling efficiency to the PCB 30. Meanwhile, the mother board 60 also has a mother connector 62 to be associated with the PCB 30.
The PCB 30 mounted with the PD module 40, LD module 50 and so on is temporarily fixed by means of a snap-fit mechanism based on a projection 12 of the upper frame 10 and a recess 22 of the lower frame 20, so that a resultant assembly including these upper and lower frames 10 and 20 and the PCB 30 forms a fiber optic module. The PD and LD modules 40 and 50 mounted on the PCB 30 are fixed to the upper and lower frames 10 and 20 through PD and LD shielding plates 41 and 51 made of plate springs. Further, the PD and LD shielding plates 41 and 51 are fixedly mounted to the PCB 30 by soldering or by other means and surrounded by the lower frame 20, so that the PD and LD shielding plates 41 and 51 can be secured with very high mechanical stability. Since the shielding plates 41 and 51 are electrically isolated from the mother board 60 by the lower frame 20, any short-circuiting and leakage of the plates with respect to parts mounted on the mother board 60 can be avoided, thus realizing a reliable fiber optic module.
The lower frame 20 is provided with pawls 23 for coupling the optical signal with other fiber optic modules, so that the pawls 23 can snugly engage with optical fiber plugs (not shown).
After the temporarily fixed fiber optic module is positioned at its rough position on the mother board 60 by fitting the PCB connector 32 into the mother connector 62, the fiber optic module is completely fixedly mounted onto the mother board 60 by means of tapping screws 70. More specifically, the tapping screws 70 are passed through mother openings 61 provided in the mother board 60, lower frame openings 21 and PCB connector 32, and then tightly tightened into upper frame openings 11, whereby the fiber optic module is completely fixed onto the mother board 60.
In general, reduction in the positioning accuracy between the mother connector 62 and PCB connector 32 lead to the fact that a load is imposed on the respective leads (PD leads 47 and LD leads 57) of the PD module 40 and LD module 50. In other words, although the respective leads of the PD module 40 and LD module 50 are fixed onto the PCB 30 by soldering or the like, since the PCB connector 32 is also fixed onto the PCB 30 by soldering or the like. For this reason, if the positioning accuracy of the mother connector 62 with respect to the mother openings 61 and the positioning accuracy of the PCB connector 32 with respect to PCB openings 31 are not improved, then these positioning errors result in loads imposed on the respective leads of the LD module 50 and on lands (not shown) of the PCB 30. More in detail, when the mother connector 62 is mounted inaccurately apart from the mother openings 61 at the time of building the fiber optic module into the mother board 60, tensile stresses are imposed on the PD and LD leads 47 and 57 and the lands of the PCB 30; whereas, when the mother connector 62 is conversely mounted inaccurately close to the mother openings 61, compression stresses are imposed on the PD and LD leads 47 and 57 and the lands of the PCB 30. These stresses result in the fact that the reliability of the fiber optic module is remarkably reduced. For the purpose of avoiding these tensile and compression stresses, it is necessary to improve the positioning accuracy of the connector part, which undesirably involves an increase in the cost of the fiber optic module. It goes without saying that the similar detrimental effect takes place even for the PCB connector 32.
However, in accordance with a third aspect of the present invention, in which the mother openings 61, lower frame openings 21 and PCB openings 31 are set to have a diameter of 3.2 mm and the upper frame openings 11 are set to have a diameter of 2.2 mm and further the fixation of the fiber optic module is effected by means of the employment of the tapping screws 70 (having a diameter of about 2.6 mm), requirement of the positioning accuracy of the mother connector 62 with respect to the mother openings 61 and the positioning accuracy of the PCB connector 32 with respect to the PCB openings 31 can be reduced so that loads caused by the tensile and compression stresses imposed on the leads (47 and 57) of the PD and LD modules 40 and 50 and on the lands of the PCB 30, which has been a big problem in the prior art, are eliminated, thus realizing a reliable fiber optic module. Further, since the requirement of parts positioning accuracy can be radically reduced compared to the prior art, not only the production management of assembly of the PCB connector 32 for the PCB 30 can be facilitated but the required accuracy of parts used in the PCB 30 and PCB connector 32 can also be reduced, whereby a very inexpensive fiber optic module can be realized.
The aforementioned numeric values for the upper frame openings 11, lower frame openings 21, etc. are given as an example and thus the present invention is not limited to the specific values. With the arrangement of the third aspect of the present invention, it will be noted that values other than the above numeric values may be employed with substantially the same effects as the above.
In this way, when the fiber optic module is made compact and small in size and is provided with indispensable minimum functions, the system manufacturer can also design the mother board highly flexible. That is, since the fiber optic module of the present invention is made compact with its small occupation area to the mother board and the fixation of the fiber optic module requires only 3 small holes, the mother board can be designed highly flexible.
In addition to the above, the arrangement of the 3 openings (upper and lower frame openings 11 and 21 and mother openings 61) forms such an isosceles triangle that stress loads caused by mounting and dismounting of the fiber optic module are ideally dispersed, with the result of implementation of a fiber optic module having a high reliability.
Shown in
The upper and lower frame openings 11 and 21 may also be used as reference holes for parts acceptance test of the upper and lower frames 10 and 20 respectively. Since the 3 upper frame openings 11 and the 3 lower frame openings 21 are set to have a drawing taper of 0 degree at their molding time, the accuracy of the respective openings (upper and lower frame openings 11 and 21) can be maintained high. Since the accuracy of the openings can be kept high, when jigs designed for the parts acceptance test associated with the openings are prepared, the parts inspection can be facilitated. In other words, the upper and lower frame openings 11 and 21 can be used not only as holes for fixation of the fiber optic module to the mother board 60 but also as parts inspection holes.
Further, the fiber optic module of the present invention is arranged so that loads imposed on the fiber optic module caused by the mounting and dismounting of the optical fiber plug are supported by the 3 tapping screws 70. More specifically, the specification of the Japanese Industrial Standards JIS of the fiber optic module prescribes 90N (newtons) with respect to the force derived by mounting and dismounting of the optical fiber plug, so that, for the purpose of satisfying this specification, it is desirable that the tapping screws 70 have a diameter of 1.3 mm or more. Further, from the viewpoint of safety design, the tapping screws 70 are set to have a diameter of more desirably 2 mm or more. In the fiber optic module of the present invention, since the tapping screws 70 are set to have a diameter of 2.6 mm, there is realized a reliable fiber optic module having a safety factor of 3 or more.
Although the fixation of the mother board 60 has been attained with use of the tapping screws 70 in the fourth aspect of the present invention, insert nuts (not shown) may be mounted in the upper frame openings 11 and the tapping screws 70 may be replaced by ordinary small screws (such as small crosshead screws and small slotted screws) or the like with substantially the same effects as the present invention.
When the fiber optic module has such an arrangement as shown in the fourth aspect of
Describing in more detail, parallel data 96 transmitted from the mother board are transferred to parallel to serial converter 37 via PCB connector 38 on PCB 30 to be converted to serial data. On the contrary, serial data 93 converted from the optical data are converted to parallel data 95 by serial to parallel converter 36 and then transferred to the mother board. PCB connector 38 of the aspect is different from PCB connector 32 previously described and shown in
The prior art PCB is arranged so that the rearmost and frontmost ends of the PCB are depressed by frames, thus causing a warpage problem. On the other hand, since the PCB 30 in accordance with the fifth aspect of the present invention is arranged so that the PCB 30 is held at its foremost part and a part slightly displaced rearward from its center part, such a warpage problem as in the prior art can be solved. Further, though the prior art arrangement requires special strokes (length) for the PCB and the upper and lower frames, the arrangement of the present aspect can eliminate the need for such strokes and thus the fiber optic module of the invention can easily be made small in size.
There is shown in
In the sixth aspect of the present invention, the upper and lower frames 10 and 20 are made of polybutylene terephthalate (PBT) mixed with 10-30% of glass, with the result that the frames are excellent in durability. In particular, the material of the frames improves the durability of pawls 23 of a lower frame 20 for mounting and dismounting of an optical fiber plug. Further, in order to reduce forces imposed on the pawls 23 of the lower frame 20, upper frame projection 16 (not shown: refer to
Although the frames have been made of PBT material in the sixth aspect of the present invention, the present invention is not limited to the above specific example but other suitable materials may be employed as necessary.
Referring to
The optical fiber plug is mechanically mounted and dismounted to and from the fiber optic module by utilizing pawls 23 of the lower frame 20. The fiber optic module of the present invention has upper frame openings 21 in the vicinity of the pawls 23 subjected to the highest load during the above mounting and dismounting operation. In this case, the diameter of the upper frame openings 21 is set to be about 3 mm in order to ensure 1.5 mm of the average wall thickness of the lower frame 20. Since the fiber optic module of the present invention is highly downsized over the prior art fiber optic module, the provision of the openings for fixation of the fiber optic module disposed at the center part of the lower frame 20 and in the vicinity of the pawls 23 creates great effect of realizing a reliable fiber optic module. In the seventh aspect of the present invention, the lower frame openings 21 having a diameter of 3 mm are provided in the lower frame at positions about 2.5 mm apart from associated lower frame projections 26 subjected to the highest stress applied to the pawls 23, so that the rigid lower frame 20 having an average wall thickness of 1.5 mm is realized and therefore a highly reliable fiber optic module is implemented.
Shown in
In this way, even the arrangement of the fiber optic module shown in
Of course, the fourth aspect of
Although the 3 pins 71 (for tapping screws 70) have been used in the ninth aspect of the invention (or in fourth aspect), only one pin 71 (or tapping screw 70) may be employed for the opening in the vicinity of the pawls 23 imposed with the highest stress load due to the mounting or dismounting of the optical fiber plug and resin projections extended from the lower frame may be utilized for the other openings in the vicinity of the arm 14, with substantially the same effects of the invention.
The material of the cover 18 is not specifically restricted by the presence or absence of electrical conductive property of the material. In other words, the material of the cover is not limited from the viewpoint of resistance of the PCB 30 to the electrostatic destruction and metallic and resin material can be employed. More specifically, though the cover 18 has been made of the same PBT as the upper frame in the present aspect, the electrostatic destruction of the PCB 30 possibly caused during handling of the fiber optic module, which has been a problem in the prior art, can be eliminated.
Further, even when the cover 18 is made of iron alloy from the viewpoint of the electrostatic destruction resistance of the PCB 30 and the electromagnetic shielding of the PD module 40, substantially the same effects can be achieved. It will be noted that, even when the cover 18 is made of not only iron alloy but also iron, aluminum, aluminum alloy, copper, copper alloy or the like, substantially the same effects can be obtained. It will also be appreciated that a method for fixing the cover 18 to the fiber optic module may be the fitting method based on the arm 14, the snap-fit method or bonding but the invention is not restricted to the specific example.
In the fiber optic module of the present invention, next, the upper surface of the upper frame 10 is made flat and the bottom plate of the lower frame 20 is made also flat in order to increase the rigidity of the lower frame 20, so that an identification label 90 indicative of the place of production of the fiber optic module and a certification label 91 indicative of satisfied specifications of laser safety standard can be easily pasted or bonded on the flat surface of the upper or lower frame.
Further the flat part (not shown) of the upper frame 10 and the flat part or a recess (not shown) of the lower frame 20 are provided respectively with a step difference part or a recess (not shown) of about 0.3 mm to allow easy bonding work of the identification label 90 or certification label 91.
It goes without saying that, for the purpose of decreasing the cost of the fiber optic module of the invention, not only these label indications may be adhesive bonded as labels but may also be marked in the respective frames.
Shown in
Referring to
Next, the module cap 80 will be detailed in connection with
Shown in
As has been explained in the foregoing, in accordance with the present invention, when there is provided a compact fiber optic module which is made to be 25.4 mm wide, 50.8 mm long and 11.5 mm high and which is provided with indispensable minimum functions, the fiber optic module can obtain the following features 1) to 6).
1) Since transfer of electric signals is carried out in the form of serial data, the number of signal lines can be made as small as 22, the configuration of the connector can be made small and further the need for such semiconductor ICs for serial/parallel conversion can be eliminated. Thus, not only the present invention can follow a recent tendency of the rapid downsizing movement of host computer but the design flexibility of mother board in system manufacturers can also be remarkably expanded.
2) The fixation of the fiber optic module to the mother board in the present invention is achieved by means of the tapping screws passed through the respective openings and only 3 of small holes as the openings of the mother board is sufficient. Therefore, the design flexibility of the mother board for the system manufacturer can be remarkably expanded. Further, since the fiber optic module of the invention is structured so that force loads caused by the mounting and dismounting of the optical fiber are all imposed on the tapping screws, electrical lead connection failure can be completely avoided and thus a highly reliable fiber optic module can be realized.
In addition, since the invention is arranged so that the 3 openings accommodate variations in the dimensional accuracies of parts, stresses to be applied to the leads of the respective modules can be removed and it becomes unnecessary to increase the accuracies of the parts and to manage the parts (such as parts acceptance test), thereby realizing an inexpensive fiber optic module.
3) When the connector in the fiber optic module of the present invention is of a surface mounting type, manual works including direct connection of the signal line to the mother board by soldering can be eliminated and thus the cost of the fiber optic module can be made low.
4) When the printed circuit board is provided at its front side with holding means for holding the circuit board by a snap-fit mechanism of the upper and lower frames and at its rear side with holding means for holding the circuit board by the upper frame having a very weak elastic property, the circuit board can be prevented from being warped and therefore can be made remarkably high in reliability. Further, the need for the sufficient circuit board holding length L, which has been necessary to be long enough in the prior art, can be eliminated and thus a compact fiber optic module can be implemented.
5) The circuit board is covered with the upper and lower frames and/or the cover, therefore, worker's handling of the fiber optic module for assembly or inspection can be facilitated, the assembling and inspection efficiencies of the fiber optic module can be enhanced, the fiber optic module can be manufactured inexpensively with a high reliability while preventing the electrostatic destruction of the circuit board.
6) When an inexpensive module cap having a simple shape is attached to the fiber optic module, the cap can prevent dust from invading into the fiber optic module during a long-term of shelf-keeping time, any improper connection between the optical fiber and module can be avoided, and thus the fiber optic module can be made remarkably high in reliability.
In this way, the present invention has high practical effects.
Ishibashi, Shin, Miyazaki, Tomiya, Nagao, Hideyuki
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