A liquid crystal projector has three liquid crystal panels for modulating first color light, second color light, and third color light respectively. A light synthetic device synthesizes each color light modulated by the liquid crystal panels. A projection lens projects the light synthesized by the light synthetic device. setting members set the liquid crystal panels to the light synthetic device and wedge-type spacer members adjust the position of the liquid crystal panels in their planar direction and the direction perpendicular to the planar direction. The liquid crystal panels are secured to the light synthetic device through the setting members and spacer members.
The liquid crystal panels are secured to the light synthetic device through the setting members and spacer members.
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0. 31. An assembling method for an optical unit including a plurality of modulators, a light synthetic element that synthesizes the color lights modulated by the modulators, and a plurality of spacer members that fix the modulators to the light synthetic element, comprising steps of:
(a) adjusting positions of each of the modulators; and
(b) fixing each of the spacer members between the light synthetic element and each of the modulators.
0. 45. An assembling method for an optical unit including a plurality of modulators, a light synthetic element that synthesizes color lights modulated by modulators, and a plurality of spacer members that fix the modulators to the light synthetic element, comprising the steps of:
(a) adjusting the positions of each of the modulators by an alignment controller; and
(b) fixing each of the spacer members between the light synthetic element and each of the modulators.
0. 39. A projector comprising:
a plurality of panels that modulate a plurality of color lights;
a light synthetic element that synthesizes the color lights modulated by the panels;
a projection lens that projects a light synthesized by the light synthetic element;
a holding member to which the panels are secured;
a setting member arranged between the panels and the light synthetic element and detachably bonded to the holding member; and
a plurality of screws that engage the holding member to adjust its position.
0. 41. An assembling method for an optical unit including a plurality of modulators, a light synthetic element that synthesizes color lights modulated by the modulators, and a plurality of spacer members that fix the modulators to the light synthetic element, comprising the steps of:
(a) adjusting positions of each of the modulators; and
(b) fixing each of the spacer members which is coated with a photo-curing adhesive between the light synthetic element and each of the modulators by hardening the adhesive by applying light.
0. 23. A projector comprising:
a plurality of panels that modulate a plurality of color lights,
a light synthetic element that synthesizes the color lights modulated by the panels;
a projection lens that projects a light synthesized by the light synthetic element;
a plurality of setting members that separate the panels from the light synthetic element; and
a plurality of polarization plates arranged between the light synthetic element and the panels such that the setting members do not cover or contact with the polarization plates.
0. 34. An assembling method for an optical unit including a plurality of modulators, a light synthetic element that synthesizes lights modulated by the modulators, and a plurality of spacer members that fix the modulators to the light synthetic element, comprising steps of:
(a) adjusting a position of one of the modulators; and fixing the spacer members between the light synthetic element and the one of the modulators; and
(b) adjusting a position of the other modulators; and fixing the spacer members between the light synthetic element and the other modulators, after the step (a).
0. 35. An assembling apparatus for assembling an optical unit including a plurality of modulators, a synthetic element that synthesizes lights modulated by the modulators, a projection lens that projects a light synthesized by the synthetic element, and a plurality of setting members that separate the modulators from the light synthetic element, comprising:
a manipulator that adjusts positions of the modulators;
a controller that controls the manipulator; and
a camera that picks up an image from the projection lens directly or an image projected onto a screen by the projection lens.
0. 38. A projector comprising:
a plurality of panels that modulate a plurality of color lights,
a light synthetic element that synthesizes the color lights modulated by the panels;
a projection lens that projects a light synthesized by the light synthetic element;
a plurality of holding members to which the panels are secured;
a plurality of setting members arranged between the panels and the light synthetic element, the plurality of holding members and the plurality of setting members fixed together by screws and are detachable; and
a plurality of spacer members through which the setting members and the light synthetic elements are secured.
0. 29. An assembling method for an optical unit including a plurality of modulators, a light synthetic element that synthesizes the color lights modulated by the modulators, a plurality of setting members that separate the modulators from the light synthetic element, and a plurality of spacer members that fix the modulators to the light synthetic element, comprising steps of:
(a) fixing each of the setting members to each of the modulators or the light synthetic element;
(b) adjusting positions of each of the modulators; and
(c) fixing each of the spacer members between the light synthetic element of each of the modulators and each of the setting members.
18. A liquid crystal projector having an imaging optical system provided with a projection lens and light synthetic means, comprising:
at least one liquid crystal panel arranged at the object position of said imaging optical system;
a support frame arranged so as to face the incident surface of said light synthetic means and having a plurality of protrusions; and
a holding member to which said liquid crystal panel is secured, which has openings engaged with said protrusions, and in which said openings and said protrusions are bonded and fixed to each other; wherein
said liquid crystal panel is secured to said support frame through said holding member.
19. A liquid crystal projector comprising:
three liquid crystal panels for modulating first color light, second color light, and third color light respectively;
light synthetic means for synthesizing each color light modulated by said liquid crystal panels;
polarization plates each of which is attached to the incident surface of said light synthetic means; and
wedge-type spacer members to adjust the position of said liquid crystal panels in their planar direction and the direction perpendicular to the planar direction; wherein
said liquid crystal panels are secured to said light synthetic means through said spacer members and said polarization plates.
0. 44. An assembling method for an optical unit including a plurality of modulators, a light synthetic element that synthesizes color lights modulated by the modulators, a plurality of setting members that separate the modulators from the light synthetic element, and a plurality of spacer members that fix the modulators to the light synthetic element, comprising the steps of:
(a) fixing each of the setting members to each of the modulators or the light synthetic element;
(b) adjusting positions of each of the modulators by an alignment controller; and
(c) fixing each of the spacer members between the light synthetic element or each of the modulators and each of the setting members.
14. A liquid crystal projector having an imaging optical system provided with a projection lens and light synthetic means, comprising:
at least one liquid crystal panel arranged at the object position of said imaging optical system;
a support frame arranged so as to face the incident surface of said light synthetic means and support the margin of said liquid crystal panel; and
wedge-type spacer members located between said support frame and said liquid crystal panel to adjust the position of said liquid crystal panel in its planar direction and the direction perpendicular to the planar direction; wherein
said liquid crystal panel is secured to said support frame through said spacer members.
1. A liquid crystal projector comprising:
three liquid crystal panels for modulating first color light, second color light, and third color light respectively;
light synthetic means for synthesizing each color light modulated by said liquid crystal panels;
a projection lens for projecting light synthesized by said light synthetic means;
setting members for setting said liquid crystal panels to said light synthetic means; and
wedge-type spacer members for adjusting the position of said liquid crystal panels in their planar direction and the direction perpendicular to the planar direction; wherein
said liquid crystal panels are secured to said light synthetic means through said setting members and said spacer members.
0. 40. An assembling method for an optical unit including a plurality of modulators, a light synthetic element that synthesizes color lights modulated by the modulators, a plurality of setting members that separate the modulators from the light synthetic element, and a plurality of spacer members that fix the modulators to the light synthetic element, comprising the steps of:
(a) fixing each of the setting members to each of the modulators or the light synthetic element;
(b) adjusting positions of each of the modulators; and
(c) fixing each of the spacer members which is coated with a photo-curing adhesive between the light synthetic element or each of the modulators and each of the setting members by hardening the adhesive by applying light.
9. A liquid crystal projector comprising:
three liquid crystal panels for modulating first color light, second color light, and third color light respectively;
light synthetic means for synthesizing each color light modulated by said liquid crystal panels;
a projection lens for projecting light synthesized by said light synthetic means;
wedge-type spacer members for adjusting the position of said liquid crystal panels in their planar direction and the direction perpendicular to the planar direction; and
protrusions respectively formed on each of incident surfaces of said light synthetic means and engaged with said spacer members; wherein
said liquid crystal panels are secured to said light synthetic means through said spacer members and said protrusions.
21. A liquid crystal projector having an imaging optical system provided with a projection lens and light synthetic means, comprising:
at least one liquid crystal panel arranged at the object position of said imaging optical system;
a polarization plate attached to the surface of said liquid crystal panel;
a transparent sheet attached to the incident surface of said light synthetic means; and
wedge-type spacer members located between said polarization plate and said transparent sheet to adjust the position of said liquid crystal panel in its planar direction and the direction perpendicular to the planar direction; wherein
said liquid crystal panel is secured to said light synthetic means through said polarization plate, said spacer members, and said transparent sheet.
0. 47. An assembling method for an optical unit including a plurality of modulators, a light synthetic element that synthesizes color lights modulated by the modulators, and a plurality of spacer members that fix the modulators to the light synthetic element, comprising the steps of:
(a) adjusting a position of one of the modulators; fixing some of the spacer members between the light synthetic element and one of the modulators; and
(b) after the step (a), adjusting a position of one of the other modulators; fixing other spacer members between the light synthetic element and one of the other modulators; fixing each of the spacer members coated with a photo-curing adhesive between the light synthetic element and each of the modulators by hardening the adhesive by applying light.
0. 22. A projector, comprising:
three liquid crystal panels;
a light synthesizer that combines a first color light, a second color light and a third color light modulated by the respective three liquid crystal panels;
a projection lens that projects light combined by the light synthesizer;
first members located between at least one of the three liquid crystal panels and the light synthesizer, each of the first members having a first slope; and
second members located between the at least one of the three liquid crystal panels and the light synthesizer, each of the second members having a second slope,
the first slope and the second slope being in contact with each other so as to set a relative position of the at least one of the three liquid crystal panels to the light synthesizer.
0. 46. An assembling method for an optical unit including a plurality of modulators, a light synthetic element that synthesizes color lights modulated by the modulators, a plurality of setting members that separate the modulators from the light synthetic element, and a plurality of spacer members that fix the modulators to the light synthetic element, comprising the steps of:
(a) fixing each of the setting members to the light synthetic element or the modulators; adjusting a position of one of the modulators by an alignment controller; fixing some of the spacer members between the light synthetic element or one of the modulators and some of the setting members; and
(b) after the step (a), adjusting a position of one of the other modulators by an alignment controller; fixing other spacer members between the light synthetic element or one of the other modulators and some of the setting members.
20. A liquid crystal projector having an imaging optical system provided with a projection lens and light synthetic means, comprising:
at least one liquid crystal panel arranged at the object position of said imaging optical system;
a polarization plate attached to the a surface of said light synthetic means; and
wedge-type spacer members located between said polarization plate and said liquid crystal panel to adjust the position of said liquid crystal panel in its planar direction and the direction perpendicular to the planar direction; wherein said polarization plate has protrusions, each of said protrusions having a slope;
protrusions having a slope on said polarization plate, said slope of said protrusions and said spacer members engaging each other for bonding and fixing by an adhesive, said liquid crystal panel being secured to said light synthetic means through the slopes of said spacer members and the protrusions of said polarization plate.
0. 32. An assembling method for an optical unit including a plurality of modulators, a light synthetic element that synthesizes the color lights modulated by the modulators, a plurality of setting members that set the modulators to the light synthetic element, and a plurality of spacer members that fix the modulators to the light synthetic element, comprising steps of:
(a) fixing the setting members to one of the modulators or the light synthetic element, adjusting a position of the one of the modulators, and fixing the spacer members between the light synthetic element or the one of the modulators and the setting members; and
(b) fixing the setting members to each of the other modulators or the light synthetic element, adjusting a position of each of the other modulators, and fixing the spacer members between the light synthetic element or each of the other modulators and the setting members, after the step (a).
10. A liquid crystal projector having an imaging optical system provided with a projection lens and light synthetic means, comprising:
at least one liquid crystal panel arranged at the object position of said imaging optical system;
a holding member to which said liquid crystal panel is secured;
a frame located between said holding member and said light synthetic means; and
wedge-type spacer members located between said frame and said light synthetic means to adjust the position of said liquid crystal panel in its planar direction and the direction perpendicular to the planar direction; wherein
said holding member is provided with a window which is opened at the central portion and said liquid crystal panel is arranged so as to cover the window and be secured to said frame, and
said liquid crystal panel is secured to said light synthetic means through said holding member, said frame, and said spacer members.
0. 43. An assembling method for an optical unit including a plurality of modulators, a light synthetic element that synthesizes the color lights modulated by the modulators, and a plurality of spacer members that fix the modulators to the light synthetic element, comprising the steps of:
(a) adjusting a position of one of the modulators; fixing some of the spacer members coated with a photo-curing adhesive between the light synthetic element and one of the modulators by hardening the adhesive by applying light; and
(b) after the step (a), adjusting a position of one of the other modulators; fixing other spacer members which are coated with a photo-curing adhesive between the light synthetic element and one of the other modulators and some of the setting members by hardening the adhesive by applying light; fixing each of the spacer members coated with a photo-curing adhesive between the light synthetic element and each of the modulators by hardening the adhesive by applying light.
0. 42. An assembling method for an optical unit including a plurality of modulators, a light synthetic element that synthesizes color lights modulated by the modulators, a plurality of setting members that separate the modulators from the light synthetic element, and a plurality of spacer members that fix the modulators to the light synthetic element, comprising the steps of:
(a) fixing each of the setting members to the light synthetic element or the modulators; adjusting position of one of the modulators; fixing some of the spacer members coated with a photo-curing adhesive between the light synthetic element or one of the modulators and some of the setting members by hardening the adhesive by applying light; and
(b) after the step (a), adjusting a position of one of the other modulators; fixing other spacer members which are coated with a photo-curing adhesive between the light synthetic element or one of the other modulators and some of the setting members by hardening the adhesive by applying light.
2. The liquid crystal projector of
4. The liquid crystal projector of
5. The liquid crystal projection of
6. The liquid crystal projector of
7. The liquid crystal projector of
8. The liquid crystal projector of
11. The liquid crystal projector of
12. The liquid crystal projector of
13. The liquid crystal projector of
and further comprising elastic members for temporarily securing said body to said frame; and
a joint between said body and each of said elastic members, the joint being secured to said frame by a screw.
15. The liquid crystal projector of
16. The liquid crystal projector of
17. The liquid crystal projector of
0. 24. The projector according to
0. 25. The projector according to
0. 26. The projector according to
0. 27. The projector according to
0. 28. The projector according to
0. 30. The assembling method according to
0. 33. The assembling method for a optical unit according to
0. 36. The assembling apparatus according to
0. 37. The assembling apparatus according to
0. 48. The assembling methods for an optical unit according to claims 29, 31, 32 or 34 wherein the spacer members are detachable by heat.
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The present invention relates to front-type and rear-type liquid crystal projectors using a liquid crystal panel, particularly to a control mechanism of the liquid crystal panel.
As a conventional liquid crystal panel setting structure, a structure in which a liquid crystal panel is directly secured to a photosynthetic light synthetic prism 6 incudes includes a dichroic layer, the light incident surface of the prism is arranged so as to face the liquid crystal panels 1a, 1b, and 1c. The image light modulated by the liquid crystal panels 1a, 1b, and 1c is synthesized by the dichroic layer and projected to a screen (not illustrated) by a projection lens 7. One side of the setting member 4 is bonded and secured to the panel glass surface of the liquid crystal panels 1a, 1b, and 1c. In this case, one side of the setting member 4 is bonded and secured to the outside of the polarization plate 3 as illustrated so that the setting member 4 does not cover or contact the polarization plate 3 of the emitting side. Moreover, a spacer member 5 is inserted into the gap with a triangular cross section formed by the slope 4a of the setting member 4 and the light incident surface of the photosynthetic light synthetic prism 6 and they are mutually secured by a bonding layer formed in the minimum gap.
Then, the assembling and alignment control method is described below. The setting member 4 is secured to each of the liquid crystal panels 1a, 1b, and 1c by a photo-curing adhesive which is hardened by visible light and softened by heat to form a liquid crystal panel unit. Then, the liquid crystal panel unit is chucked by an alignment controller and transferred to the light incident surface position of the photosynthetic light synthetic prism 6. Positional adjustment in X- and Y-axis directions vertical to the optical axis of the projection lens 7 and positional adjustment in the rotational directions of Xθ and Yθ about X and Y axes-are performed and positioning adjustment is performed so that the liquid crystal surface is brought into the focal plane of the projection lens 7.
Then, a plurality of spacer members 5 coated with a photo-curing adhesive are inserted into the gap with a triangular cross section formed by the light incident surface of the photosynthetic light synthetic prism 6 and the slope 4a of the setting member 4 to harden the adhesive by applying light such as ultraviolet radiation to the adhesive.
Then, focusing is performed also for the liquid crystal panels 1a, 1b, and 1c similarly to the above mentioned and moreover, rotation adjustment in X and Y directions and rotation adjustment of the surface formed by X and Y axes are performed by the alignment controller on the basis of the liquid crystal panel 1b so that picture elements fit each other. After positioning is completed, a wedge 5 coated with a photo-curing adhesive similarly to the above mentioned is inserted into the gap with a triangular cross section formed by the slope 4a of the setting member 4 and the light incident surface of the photosynthetic light synthetic prism 6 and the adhesive is hardened by applying light such as ultraviolet radiation to the adhesive to form a prism unit.
Then, other structures of the holding member 4 in
In the case of the example in
When a liquid crystal panel becomes defective after manufacturing the optical unit 106 or if a defective product is mixed, it is necessary to heat the bonding portion between each of the liquid crystal panels 1a, 1b, and 1c and the setting member 4 by a drier or a laser beam. Thus, the adhesive is softened by heating and the liquid crystal panels 1a, 1b, and 1c can smoothly be removed. In this case, because the setting member 4 is kept secured to the photosynthetic light synthetic prism 6, the liquid crystal panel unit can be replaced by bonding and securing a non-defective liquid crystal panel unit to one side of the setting member 4. Moreover, in this case, because the mutual positional relation is not changed in the focus direction, it is possible to omit the focus control.
A quadrangular window 9a is formed at the central portion of the holding member 9, and an adhesive to be hardened by visible light is applied to the circumference of the window 9a and the liquid crystal panel 1b is attached to the circumference to harden and fix the adhesive by applying light to the adhesive. Then, a non-light portion of the liquid crystal panel 1b is prevented from light by the frame portion around the window 9a. A flexible printed circuit board (FPC) 10 is conductively secured to the liquid crystal panel 1b by an anisotropic conductive film (ACF) 11 and extended to the outside from the recess of the frame 8. Moreover, a T-type elastic portion 9b is formed on the holding member 9, which is formed by being protruded from each side of the quadrangular frame of the body of the holding member 9 and expanded and the elastic portion 9b is temporarily secured to the positioning portion 8a of the frame 8 by using its elastic force. Then, corners of the body of the holding member 9 are permanently secured to the frame 8 by a visible-light-curing adhesive to be softened by heat and thus, a liquid crystal panel unit is formed. Moreover, the liquid crystal panels 1a and 1c are similarly set to the photosynthetic light synthetic prism 6 and thus, a liquid crystal panel unit corresponding to each of the panels is formed. Assembling and alignment control are performed in the same manner as that of FIG. 1 and thus, a prism unit is formed.
To replace defective liquid crystal panels 1a, 1b, and 1c after forming the prism unit in
In
To replace a defractive liquid crystal panel with a non-defective one, the screws 15 must be removed to remove the defective liquid crystal panel unit. Then, the dowel 8b is cut off to temporarily fix the holding member 9 with a non-defective liquid crystal panel bonded by hanging the elastic portion 9b on the positioning portion 8a. Alignment control is performed by using the adjusting members 12, 13, and 14 shown in
A structure for bonding and securing the liquid crystal panel 1b to the holding member 9 is described below by referring to FIG. 9.
In the case of the embodiments in
In the case of the embodiment in
In the case of the embodiment in
In the above embodiments, though drawings are omitted, a cooling fan is set at the bottom of the photosynthetic light synthetic prism 6 in the cross-sectional direction. By blowing up cooling air by the cooling fan, produced heat is absorbed from the incident surface of a liquid crystal panel, outgoing-side polarization plate, and incoming-side polarization plate (not illustrated). Because the present invention makes it possible to omit a mechanism for alignment control and focus control, it is possible to expand a channel by a space equivalent to the omitted control mechanism. Moreover, it is possible to form a channel in the vertical direction by the setting member 4, frame 8, and support frame 18.
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