Refrigerants containing hcfc's are replaced with new blends by using r-236fa and r-125, or r-125 with r-245fa, or r-236ea, or r-134a with r-236fa in place of hcfc's. No hardware or oil composition changes are required to maintain temperatures, pressures and capacity substantially unchanged in a refrigeration system.
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0. 85. A refrigerant blend free of hcfc containing a mixed refrigerant comprising:
at least one of Ar or N2;
r-14;
r-23; and
r-125.
0. 177. A refrigerant blend free of hcfc containing a mixed refrigerant comprising:
at least one of Ar or N2;
r-14;
r-170; and
r-125.
1. refrigerant blends not containing hcfc for use in a very low temperature refrigeration system, said refrigerant blends in mol percent comprising:
!
0. 88. A refrigerant blend free of hcfc containing a mixed refrigerant comprising:
r-14;
r-125;
r-23; and
at least one of r-236fa, r-245fa, E-347, or r-4112.
0. 178. A refrigerant blend free of hcfc containing a mixed refrigerant comprising:
r-14;
r-125;
r-170; and
at least one of r-236fa, r-245fa, E-347, or r-4112.
0. 52. A refrigerant blend free of hcfc containing a mixed refrigerant comprising:
at least one of Ar or N2;
r-14;
r-125;
r-23; and
at least one of r-236fa, r-245fa, E-347, or r-4112.
0. 167. A refrigerant blend free of hcfc containing a mixed refrigerant comprising:
at least one of Ar or N2;
r-14;
r-125;
r-170; and
at least one of r-236fa, r-245fa, E-347, or r-4112.
0. 137. refrigerant blends not containing hcfc for use in a very low temperature refrigeration system, said refrigerant blends in mol percent comprising:
!
provided that at least some r-170 is present in the blend.
0. 76. A refrigerant blend free of hcfc comprising (i) a mixed refrigerant comprising at least one of r-236fa and r-245fa, and (ii) lubricant oil, wherein the refrigerant blend has a freezing temperature not greater than 150.0K.
0. 175. A refrigerant blend free of hcfc comprising (i) a mixed refrigerant comprising r-170 and at least one of r-236fa and r-245fa, and (ii) lubricant oil, wherein the refrigerant blend has a freezing temperature not greater than 150.0K.
0. 142. refrigerant blends not containing hcfc, for use in a very low temperature refrigeration system where the evaporator temperature is as low as 105 K, said refrigerant blends comprising:
!
provided that at least some r-170 is present in the blend.
43. refrigerant blends not containing hcfc for use in a very low temperature refrigeration system, said refrigerant blends selected from the group comprising blend A, blend B, blend C, and blend D where the components of each blend in mol percent are as follows:
!
0. 66. A method of refrigerating, the method comprising:
using an hcfc-free refrigerant blend in a refrigeration system, the hcfc-free refrigerant blend containing a mixed refrigerant comprising:
at least one of Ar or N2;
r-14;
r-125;
r-23; and
at least one of r-236fa, r-245fa, E-347, or r-4112; and
cooling an evaporator of the refrigeration system.
0. 170. A method of refrigerating, the method comprising:
using an hcfc-free refrigerant blend in a refrigeration system, the hcfc-free refrigeration blend containing a mixed refrigerant comprising:
at least one of Ar or N2;
r-14;
r-125;
r-170; and
at least one of r-236fa, r-245fa, E-347, or r-4112; and
cooling an evaporator of the refrigeration system.
8. refrigerant blends not containing hcfc's , for use in a very low temperature refrigeration system where the evaporator temperature is as low as 105 K, said refrigerant blends comprising:
!
wherein the mol percents are the mol percents in circulation through the evaporator of the refrigeration system;
and wherein the refrigerant blends operate to avoid freezeout in operation of the refrigeration system.
22. refrigerant blends not containing hcfc's , for use in a very low temperature refrigeration system with low temperature (evaporator) as low as 130 K, said refrigerant blends comprising:
!
wherein the mol percents are the mol percents in circulation through the evaporator of the refrigeration system;
provided that at least one of r-245fa, r-236fa, E-347, or r-4112 is present in the blend;
and wherein the refrigerant blends operate to avoid freezeout in operation of the refrigeration system.
29. refrigerant blends not containing hcfc's , for use in a very low temperature refrigeration system with low temperature (evaporator) as low as 140 K, said refrigerant blends comprising:
!
wherein the mol percents are the mol percents in circulation through the evaporator of the refrigeration system;
provided that at least one of r-236fa, r-245fa, E-347, or r-4112 is present in the blend;
and wherein the refrigerant blends operate to avoid freezeout in operation of the refrigeration system.
36. refrigerant blends not containing hcfc's , for use in a very low temperature refrigeration system with low temperature (evaporator) as low as 155 K, said refrigerant blends comprising:
!
wherein the mol percents are the mol percents in circulation through the evaporator of the refrigeration system;
provided that at least one of r-236fa, r-245fa, E-347, or r-4112 is present in the blend;
and wherein the refrigerant blends operate to avoid freezeout in operation of the refrigeration system.
15. refrigerant blends not containing hcfc's , for use in a very low temperature refrigeration system with low temperature (evaporator) as low as 118 K, said refrigerant blends comprising:
!
wherein the mol percents are the mol percents in circulation through the evaporator of the refrigeration system;
provided that at least one of E-347, r-4112, r-236fa, or r-245fa is present in the blend;
and wherein the refrigerant blends operate to avoid freezeout in operation of the refrigeration system.
0. 44. A refrigerant blend free of hcfc containing a mixed refrigerant comprising a fluorocarbon, at least one gas selected from the group consisting of Ar and N2, and at least one of r-236fa, r-245fa, HFE, and r-4112, the at least one r-236fa, r-245fa, HFE, and r-4112 in a total amount not greater than 3.0 mol %; wherein the mol percents are the mol percents in circulation through the evaporator of the refrigeration system; and wherein the refrigerant blends operate to avoid freezeout in operation of the refrigeration system.
0. 147. refrigerant blends not containing hcfc, for use in a very low temperature refrigeration system with low temperature (evaporator) as low as 118 K, said refrigerant blends comprising:
!
wherein the mol percents are the mol percents in circulation through the evaporator of the refrigeration system;
provided that at least some r-170 is present in the blend;
provided that at least one of E-347, r-4112, r-236fa or r-245fa is present in the blend;
and wherein the refrigerant blends operate to avoid freezeout in operation of the refrigeration system.
0. 162. refrigerant blends not containing hcfc, for use in a very low temperature refrigeration system with low temperature (evaporator) as low as 155 K, said refrigerant blends comprising:
!
wherein the mol percents are the mol percents in circulation through the evaporator of the refrigeration system;
provided that at least some r-170 is present in the blend;
provided that at least one of r-236fa, r-245fa, E-347, or r-4112 is present in the blend;
and wherein the refrigerant blends operate to avoid freezeout in operation of the refrigeration system.
0. 152. refrigerant blends not containing hcfc, for use in a very low temperature refrigeration system with low temperature (evaporator) as low as 130 K, said refrigerant blends comprising:
!
wherein the mol percents are the mol percents in circulation through the evaporator of the refrigeration system;
provided that at least some r-170 is present in the blend;
provided that at least one of r-245fa, r-236fa, E-347, or r-4112 is present in the blend;
and wherein the refrigerant blends operate to avoid freezeout in operation of the refrigeration system.
0. 157. refrigerant blends not containing hcfc, for use in a very low temperature refrigeration system with low temperature (evaporator) as low as 140 K, said refrigerant blends comprising:
!
wherein the mol percents are the mol percents in circulation through the evaporator of the refrigeration system;
provided that at least some r-170 is present in the blend;
provided that at least one of r-236fa, r-245fa, E-347, or r-4112 is present in the blend;
and wherein the refrigerant blends operate to avoid freezeout in operation of the refrigeration system.
2. refrigerant blends as in
3. refrigerant blends as in
4. refrigerant blends as in
5. refrigerant blends not containing HCF's hcfc as in
6. refrigerant blends as in
(a) a metal element in a vacuum chamber freezing out and trapping undesired gasses such as water vapor,
(b) a heat exchanger removing heat from a secondary fluid stream including at least one of a liquid, gas, condensing gas, and condensing gas mixture,
(c) a metal element having internal refrigerant flow passages and cooling at least one of a silicon wafer, piece of glass, plastic piece and an aluminum disc with or without a magnetic coating on it, and
(d) a biological freezer to at least one of freeze and store biological tissues.
7. refrigerant blends as in
9. refrigerant blends as in
10. refrigerant blends as in
11. refrigerant blends as in
12. refrigerant blends not containing HCF's hcfc as in
13. refrigerant blends as in
(a) a metal element in a vacuum chamber freezing out and trapping undesired gasses such as water vapor,
(b) a heat exchanger removing heat from a secondary fluid stream including at least one of a liquid, gas, condensing gas, and condensing gas mixture,
(c) a metal element having internal refrigerant flow passages and cooling at least one of a silicon wafer, piece of glass, plastic piece and an aluminum disc with or without a magnetic coating on it, and
(d) a biological freezer to at least one of freeze and store biological tissues.
14. refrigerant blends as in
16. refrigerant blends as in
17. refrigerant blends as in
18. refrigerant blends as in
19. refrigerant blends not containing HCF's hcfc as in claim 3 15, said blends operating as a replacement in a refrigeration system to provide substantially the same thermodynamic performance in said system as provided by earlier blends of components, in said earlier blends HCF's hcfc being greater than 0 mol percent.
20. refrigerant blends as in
(a) a metal element in a vacuum chamber freezing out and trapping undesired gasses such as water vapor,
(b) a heat exchanger removing heat from a secondary fluid stream including at least one of a liquid, gas, condensing gas, and condensing gas mixture,
(c) a metal element having internal refrigerant flow passages and cooling at least one of a silicon wafer, piece of glass, plastic piece and an aluminum disc with or without a magnetic coating on it, and
(d) a biological freezer to at least one of freeze and store biological tissues.
21. refrigerant blends as in
23. refrigerant blends as in
24. refrigerant blends as in
25. refrigerant blends as in
26. refrigerant blends not containing HCF's hcfc as in
27. refrigerant blends as in
(a) a metal element in a vacuum chamber freezing out and trapping undesired gasses such as water vapor,
(b) a heat exchanger removing heat from a secondary fluid stream including at least one of a liquid, gas, condensing gas, and condensing gas mixture,
(c) a metal element having internal refrigerant flow passages and cooling at least one of a silicon wager, piece of glass, plastic piece and an aluminum disc with or without a magnetic coating on it, and
(d) a biological freezer to at least one of freeze and store biological tissues.
28. refrigerant blends as in claim 4 22, and further comprising lubricating oil in a range of approximately 1% to 10% by weight, said oil being one of POE type and PAG type.
30. refrigerant blends as in
31. refrigerant blends as in
32. refrigerant blends as in
33. refrigerant blends not containing HCF's hcfc as in
34. refrigerant blends as in
(a) a metal element in a vacuum chamber freezing out and trapping undesired gasses such as water vapor,
(b) a heat exchanger removing heat from a secondary fluid stream including at least one of a liquid, gas, condensing gas, and condensing gas mixture,
(c) a metal element having internal refrigerant flow passages and cooling at least one of a silicon wafer, piece of glass, plastic piece and an aluminum disc with or without a magnetic coating on it, and
a biological freezer to at least one of freeze and store biological tissues.
35. refrigerant blends as in
37. refrigerant blends as in
38. refrigerant blends as in
39. refrigerant blends as in
40. refrigerant blends not containing HCF's hcfc as in
41. refrigerant blends as in
(d) a metal element in a vacuum chamber freezing out and trapping undesired gasses such as water vapor,
(e) a heat exchanger removing heat from a secondary fluid stream including at least one of a liquid, gas, condensing gas, and condensing gas mixture,
(f) a metal element having internal refrigerant flow passages and cooling at least one of a silicon wafer, piece of glass, plastic piece and an aluminum disc with or without a magnetic coating on it, and
a biological freezer to at least one of freeze and store biological tissues.
42. refrigerant blends as in
0. 45. The refrigerant blend of
0. 46. The refrigerant blend of
0. 47. The refrigerant blend of
0. 48. The refrigerant blend of
0. 49. The refrigerant blend of
0. 50. The refrigerant blend of
0. 51. The refrigerant blend of
0. 53. The refrigerant blend of
0. 54. The refrigerant blend of
0. 55. The refrigerant blend of
0. 56. The refrigerant blend of
0. 57. The refrigerant blend of
0. 58. The refrigerant blend of
0. 59. The refrigerant blend of
0. 60. The refrigerant blend of
0. 61. The refrigerant blend of
0. 62. The refrigerant blend of
0. 63. The refrigerant blend of
0. 64. The refrigerant blend free of hcfc containing a mixed refrigerant comprising a fluorocarbon, E-347, and at least one gas selected from the group consisting of Ar or N2.
0. 65. The refrigerant blend of
0. 67. The method of
0. 68. The method of
0. 69. The method of
0. 70. The method of
0. 71. The method of
0. 72. The method of
0. 73. The method of
0. 74. The method of
0. 75. The method of
0. 77. The refrigerant blend of
0. 78. The refrigerant blend of
0. 79. The refrigerant blend of
0. 80. The refrigerant blend of
0. 81. The refrigerant blend of
0. 82. The refrigerant blend of
0. 83. The refrigerant blend of
0. 84. The refrigerant blend of
0. 86. The refrigerant blend of
0. 87. The refrigerant blend of
0. 89. The refrigerant blend of
0. 90. The refrigerant blend of
0. 91. The refrigerant blend of
0. 92. The refrigerant blend of
0. 93. The refrigerant blend of
0. 94. The refrigerant blend of
0. 95. The refrigerant blend of
0. 96. The refrigerant blend of
0. 97. refrigerant blends not containing hcfc as in
0. 98. refrigerant blends according to
0. 99. refrigerant blends not containing hcfc as in
0. 100. refrigerant blends according to
0. 101. refrigerant blends not containing hcfc as in
0. 102. refrigerant blends according to
0. 103. refrigerant blends not containing hcfc as in
0. 104. refrigerant blends according to
0. 105. refrigerant blends not containing hcfc as in
0. 106. refrigerant blends according to
0. 107. refrigerant blends not containing hcfc as in
0. 108. refrigerant blends according to
0. 109. refrigerant blends according to
0. 110. refrigerant blends according to
0. 111. refrigerant blends according to
0. 112. refrigerant blends according to
0. 113. refrigerant blends according to
0. 114. refrigerant blends according to
0. 115. refrigerant blends according to
0. 116. refrigerant blends according to
0. 117. refrigerant blends according to
0. 118. refrigerant blends according to
0. 119. refrigerant blends according to
0. 120. refrigerant blends according to
0. 121. refrigerant blends according to
0. 122. refrigerant blends according to
0. 123. refrigerant blends according to
0. 124. refrigerant blends according to
0. 125. refrigerant blends according to
0. 126. refrigerant blends according to
0. 127. The refrigerant blend of
0. 128. The refrigerant blend of
0. 129. The refrigerant blend of
0. 130. The method of
0. 131. The method of
0. 132. The method of
0. 133. The refrigerant blend of
0. 134. The refrigerant blend of
0. 135. refrigerant blends according to
0. 136. The refrigerant blend of
0. 138. refrigerant blends as in
0. 139. refrigerant blends according to
0. 140. refrigerant blends according to
0. 141. refrigerant blends according to
0. 143. refrigerant blends as in
0. 144. refrigerant blends according to
0. 145. refrigerant blends according to
0. 146. refrigerant blends according to
0. 148. refrigerant blends as in
0. 149. refrigerant blends according to
0. 150. refrigerant blends according to
0. 151. refrigerant blends according to
0. 153. refrigerant blends as in
0. 154. refrigerant blends according to
0. 155. refrigerant blends according to
0. 156. refrigerant blends according to
0. 158. refrigerant blends as in
0. 159. refrigerant blends according to
0. 160. refrigerant blends according to
0. 161. refrigerant blends according to
0. 163. refrigerant blends as in
0. 164. refrigerant blends according to
0. 165. refrigerant blends according to
0. 166. refrigerant blends according to
0. 168. The refrigerant blend of
0. 169. The refrigerant blend of
0. 171. The method of
0. 172. The method of
0. 173. The method of
0. 174. The method of
0. 176. A refrigerant blend according to
|
It has been noted that R-125 is more soluble with other components like R-23, R-124 and R-123. Thus, in accordance with an embodiment of the invention, this characteristic helps to reduce freezing temperatures of the blend at low temperature in the system.
In accordance with an embodiment of the invention, non-flammable, environmentally friendly chlorine-free pure refrigerants may be selected from the group HFC, FC, and HFE (ethers).
A related invention, disclosed by U.S. Provisional Application Ser. No. 60/214,565, uses an evaporator pressure regulating valve, installed in the compressor suction line 122, to prevent freezeout of the refrigerant components by acting to maintain at least a minimum suction pressure to the refrigeration process, thereby keeping the suction pressure of the system from dropping too low. As the suction pressure gets lower the temperature gets colder. If a freezeout condition occurs the suction pressure tends to drop creating positive feedback and further reducing the temperature, causing even more freezeout. Such a valve was used with Blends B and C of Table 1 to assure that freezeout was prevented.
With the exception of E-347, and R-4112 all refrigerants listed are designated in accordance with American Society of Heating and Refrigeration and Air Conditioning Engineering (ASHRAE) standard number 34.
E-347 is known as 1-(methoxy)-1,1,2,2,3,3,3-heptafluoropropane (also CH3—O—CF2—CF2—CF3), 3M product reference Hydrofluoroether 301. At this time a permissible exposure limit (PEL) is not yet established for this compound. Therefore it is not known if it meets the criteria of a nontoxic refrigerant (PEL>400 ppm). If it is discovered that this compound has a PEL below 400 ppm then it can be diluted with other components to produce a refrigerant mixture that has an overall PEL that is considered nontoxic.
R-4112 is known as dodecafluoropentane (also CF3CF2CF2CF2CF3).
A third embodiment, in accordance with the invention, is required for a refrigeration system based on an oil-lubricated compressor operating with one of the nonflammable MR formulations of Table 3 through 8 at temperatures below 200 K. Therefore, an oil must be added to the MR formulation, in accordance with the invention. Furthermore, it is required that the oil insure long term compressor operation and avoid freeze out of the refrigerant contaminated with oil.
Compressors designed to operate with mixed refrigerants formulated of HFC components should use either polyolesters (POE) or polyalkylene glycols (PAG) type of oil to insure long term operation. A typical pour point temperature for this oil is higher then 220 K (−53 C.). Also in this temperature range oils of this type are miscible with pure and mixed refrigerants formulated of HFCs. For example, POE oil Solest LT-32 has a pour point temperature of 223 K and is fully miscible with pure R-23. Mixed refrigerants R-404a (combination of R-125, R-143a and R-134a) and R-407c (combination of R-32, R-125 and R-134a) are also fully miscible with this oil at T>223 K). Table 9 below shows sample refrigerant formulations and associated freezing temperature, pure and mixed refrigerants with residual oil LT-32 (CPI Engineering, Solest LT-32) are included.
It was found that a small amount of oil LT 32 can be mixed with the mixed refrigerants at very low temperatures without freezeout. This is shown in Table 9. This allows long term operation of the system when equipped with an oil lubricated compressor and properly sized oil separators to keep the oil concentrations below the levels shown in Table 9. Alternatively, in an auto-refrigerating cascade system, the use of phase separators in the refrigeration process can also be used to limit the concentration of oil mixed with very low temperature refrigerant flowing through the coldest parts of the system. The efficiency of the phase separators needs to be sufficiently high that the oil concentration does not exceed the limits shown in Table 9.
Other oils which exhibit similar properties are commercially available and are considered to fall within the scope of this invention.
Flynn, Kevin P., Podtchereniaev, Oleg, Apparao, Tamirisa, Yudin, Boris, Mogarichni, Vladimir
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