A secondary cell featuring a transient rise in temperature once charged to saturation is coupled and thereby forms a composite structure with a charging assembly by mutual engagement of conductive contacts provided on either part. The force of union generated by the coupling compresses a thermosetting prestressed means which is a spring or other prestressed element the coupling brings the contacts into conduction to initiate charging. The stress is released once charging in the secondary cell reaches its saturation, followed by cutoff of the charging current to the secondary cell.

Patent
   RE41049
Priority
Oct 01 2002
Filed
Jun 06 2005
Issued
Dec 22 2009
Expiry
Oct 01 2022
Assg.orig
Entity
Small
0
7
EXPIRED
12. A charging device, comprising:
a charging assembly including at least two charging assembly contacts;
a secondary battery set including at least two battery set contacts; and
a thermo-resetting bistable spring member,
wherein said at least two charring assembly contacts are arranged to engage said at least two battery set contacts,
wherein when said at least two charging assembly contacts and said two battery set contacts are pushed together by an external force, said thermo-resetting bistable spring member is pushed from a first position to a second position, said charging assembly and secondary battery set are electrically connected, and charging current is supplied from said charging assembly to said battery set,
wherein at least one battery in said battery set generates heat when charged to saturation,
wherein said thermo-resetting member is arranged to reset from said second position to said first position and break said electrical connection in response to heat generated by said battery, thereby cutting-off supply of charring current to said battery set, and
wherein said electrical connection is broken by disengaging both of said charging assembly contacts from both of said battery set contacts.
18. A charging device, comprising:
a charging assembly including at least two charging assembly contacts; and
a secondary battery set including at least two battery set contacts;
wherein said at least two charging assembly contacts are arranged to engage said at least two battery set contacts,
wherein at least one of said charging assembly contacts or battery set contacts is a thermo-resetting member,
wherein when said secondary battery set is pushed into said recharging assembly are pushed together by an external force, said thermo-resetting member is pushed from a first position to a second position, said charging assembly and secondary battery set are electrically connected, and charging current is supplied from said charging assembly to said battery set,
wherein at least one battery in said battery set generates heat when charged to saturation,
wherein said thermo-resetting member is arranged to reset from said second position to said first position break said electrical connection in response to heat generated by said battery, thereby cutting-off supply of charging current to said battery set, and
wherein said electrical connection is broken by disengaging both of said charging assembly contacts from both of said battery set contacts.
11. A charging device, comprising:
a charging assembly including at least two charging assembly contacts;
a secondary battery set including at least two battery set contacts; and
a thermo-resetting bistable spring member,
wherein said at least two charging assembly contacts are arranged to enrage said at least two battery set contacts,
wherein when said at least two charging assembly contacts and said two battery set contacts are pushed together by an external force, said thermo-resetting bistable spring member is pushed from a first position to a second position, said charging assembly and secondary battery set are electrically connected, and charging current is supplied from said charging assembly to said battery set,
wherein at least one battery in said battery set generates heat when charged to saturation,
wherein said thermo-resetting member is arranged to reset from said second position to said first position and break said electrical connection in response to heat generated by said battery, thereby cutting-off supply of charging current to said battery set, and
wherein said electrical connection is broken by disengaging one of said charging assembly contacts from one of said battery set contacts on one side of the charging assembly.
10. A charging device, comprising:
a charging assembly including at least two charging assembly contacts;
a secondary battery set including at least two battery set contacts; and
a thermo-resetting bistable spring member,
wherein said at least two charging assembly contacts are arranged to engage said at least two battery set contacts,
wherein when said at least two charging assembly contacts and said two battery set contacts are pushed together by an external force, said thermo-resetting bistable spring member is pushed from a first position to a second position, said charging assembly and secondary battery set are electrically connected, and charging current is supplied from said charging assembly to said battery set,
wherein at least one battery in said battery set generates heat when charged to saturation,
wherein said thermo-resetting member is arranged to reset from said second position to said first position and break said electrical connection in response to heat generated by said battery, thereby cutting-off supply of charging current to said battery set, and
further comprising at least one permanent magnet arranged to retain said secondary battery set in said charging assembly until said thermo-setting member is reset upon charge saturation.
17. A charging device, comprising:
a charging assembly including at least two charging assembly contacts; and
a secondary battery set including at least two battery set contacts;
wherein said at least two charging assembly contacts are arranged to engage said at least two battery set contacts,
wherein at least one of said charging assembly contacts or battery set contacts is a thermo-resetting member,
wherein when said secondary battery set is pushed into said recharging assembly are pushed together by an external force, said thermo-resetting member is pushed from a first position to a second position, said charging assembly and secondary battery set are electrically connected, and charging current is supplied from said charring assembly to said battery set,
wherein at least one battery in said battery set generates heat when charged to saturation,
wherein said thermo-resetting member is arranged to reset from said second position to said first position break said electrical connection in response to heat generated by said battery, thereby cutting-off supply of charging current to said battery set, and
wherein said electrical connection is broken by disengaging one of said charging assembly contacts from one of said battery set contacts on one side of the charging assembly.
16. A charging device, comprising:
a charging assembly including at least two charging assembly contacts; and
a secondary battery set including at least two battery set contacts;
wherein said at least two charging assembly contacts are arranged to engage said at least two battery set contacts,
wherein at least one of said charging assembly contact or battery set contacts is a thermo-resetting member,
wherein when said secondary battery set is pushed into said recharging assembly are pushed together by an external force, said thermo-resetting member is pushed from a first position to a second position, said charging assembly and secondary battery set are electrically connected, and charging current is supplied from said charring assembly to said battery set,
wherein at least one battery in said battery set generates heat when charged to saturation,
wherein said thermo-resetting member is arranged to reset from said second position to said first position break said electrical connection in response to heat generated by said battery, thereby cutting-off supply of charging current to said battery set, and
further comprising at least one permanent magnet arranged to retain said secondary battery set in said charging assembly until said thermo-setting member is reset upon charge saturation.
1. A charging device, comprising:
a charging assembly including at least two charging assembly contacts;
a secondary battery set including at least two battery set contacts; and
a thermo-resetting bistable spring member,
wherein said at least two charging assembly contacts are arranged to engage said at least two battery set contacts,
wherein when said at least two charging assembly contacts and said two battery set contacts are pushed together by an external force, said thermo-resetting bistable spring member is pushed from a first position to a second position, said charging assembly and secondary battery set are electrically connected, and charging current is supplied from said charging assembly to said battery set,
wherein at least one battery in said battery set generates heat when charged to saturation,
wherein said thermo-resetting member is arranged to reset from said second position to said first position and break said electrical connection in response to heat generated by said battery, thereby cutting-off supply of charging current to said battery set; and
wherein said thermo-resetting member pushes said secondary battery set at least part way out of said charging assembly when the thermo-resetting member is reset in response to generation of heat upon saturation of said at least one battery in said secondary battery set.
0. 19. A charging device for charging rechargeable batteries, comprising:
a power electric control device arranged to serve as a recharging power supply source;
at least two contacts including electrically-conductive negative and positive charging assembly contacts;
a thermally-driven spring structure; and
at least one auxiliary heater which is provided with electrical energy for generating heat while the rechargeable batteries reach saturation status;
wherein when said at least two contacts and input/output contacts of said rechargeable batteries are pushed together by an external force, said thermally-driven spring member is pushed from a first position to a second position, the rechargeable batteries are placed in a charging location device and held by the negative and positive charging assembly contacts, and electricity is conducted from the negative and positive charging assembly contacts to corresponding negative and positive input/output contacts,
wherein said auxiliary heater receives electric power and generates heat upon saturation of at least one of said rechargeable batteries,
wherein said thermally-driven spring structure is arranged to reset from said second position to said first position and push away said rechargeable batteries in response to heat generated by said auxiliary heater, thereby cutting-off or decreasing a supply of charging current to said rechargeable batteries.
13. A charging device, comprising:
a charging assembly including at least two charging assembly contacts; and
a secondary battery set including at least two battery set contacts;
wherein said at least two charging assembly contacts are arranged to engage said at least two battery set contacts,
wherein at least one of said charging assembly contacts or battery set contacts is a thermo-resetting member,
wherein when said secondary battery set is pushed into said recharging assembly are pushed together by an external force, said thermo-resetting member is pushed from a first position to a second position, said charging assembly and secondary battery set are electrically connected, and charging current is supplied from said charging assembly to said battery set,
wherein at least one battery in said battery set generates heat when charged to saturation,
wherein said thermo-resetting member is arranged to reset from said second position to said first position break said electrical connection in response to heat generated by said battery, thereby cutting-off supply of charging current to said battery set, and
further comprising a spring member positioned at an interface between said secondary battery set and said charging assembly and arranged to be stressed when said secondary battery set is pushed into said charging assembly and wherein one of said contacts serves as a mortise and said thermo-resetting member serves as a tenon to retain said secondary battery set in said charging assembly, said thermo-resetting member releasing said secondary battery set by disengaging said mortise in response to heat generated by said at least one battery, thereby causing said spring to push said secondary battery set at least part way out of said charging assembly.
2. A charging device as claimed in claim 1, wherein said thermo-resetting member is a bistable spring.
3. A charging device as claimed in claim 1, wherein said thermo-resetting member is mounted in said charging assembly at an interface between said charging assembly and said secondary battery set.
4. A charging device as claimed in claim 1, wherein said thermo-resetting member is mounted in said secondary battery set at an interface between said secondary battery set and said charging assembly.
5. A charging device as claimed in claims 1, further comprising an auxiliary contact and a resistor connected in series between said auxiliary contact and said power supply, wherein said auxiliary contact arranged to be electrically connected with one of the battery set contacts upon pushing of said secondary battery set at least part way out of said charging assembly and disengagement of said one of the battery set contacts from one of said charging assembly contacts, thereby supplying a reduced, charge-maintaining current to said battery set.
6. A charging device as claimed in claims 1, further comprising an elastic positioning tenon and complementary mortise for retaining said secondary battery set in said charging assembly until heat generated by charge saturation causes said secondary set to be pushed at least part way out of said charging assembly.
7. A charging device as claimed in claim 1, further comprising a trigger switch arranged to turn on said power supply when said secondary battery set is pushed into said charging assembly.
8. A charging device as claimed in claim 1, wherein said thermo-resetting member is a helical spring.
9. A charging device as claimed in claim 1, wherein said thermo-resetting member is a plate spring.
14. A charging device as claimed in claims 13, further comprising an auxiliary contact and a resistor connected in series between said auxiliary contact and said power supply, wherein said auxiliary contact arranged to be electrically connected with one of the battery set contacts upon pushing of said secondary battery set at least part way out of said charging assembly and disengagement of said one of the battery set contacts from one of said charging assembly contacts, thereby supplying a reduced, charge-maintaining current to said battery set.
15. A charging device as claimed in claim 13, further comprising an elastic positioning tenon and complementary mortise for retaining said secondary battery set in said charging assembly until heat generated by charge saturation causes said secondary set to be pushed at least part way out of said charging assembly.
0. 20. A charging device as claimed in claim 19, wherein in the absence of the auxiliary spring structure, the rechargeable batteries held by the positive and negative charging assembly contacts of the charging device are placed in a prestressed position arranged such that the batteries release themselves from the charging location by gravitation force in case a holding force of the positive and negative charging assembly contacts decreases or ceases, and wherein the positive and negative charging assembly contacts are arranged to respond to heat from the auxiliary electric heater and separate the positive and negative charging assembly contacts from input/output battery contacts via thermally-induced displacement, thereby releasing the holding force on the rechargeable batteries and causing the rechargeable batteries to drop away from the charging device.

This application is a Continuation nonprovisional application Ser. No. 10/260/283 filed Oct. 1, 2002, now abandoned.

Due to the booming development in hand-held or portable electric appliances or utilities, secondary rechargeable batteries or cells are finding ever more extensive applications from day to day. The present invention relates to a charging assembly and a secondary battery set, such as, for example, a nickel/cadmium, a nickel/hydrogen, a nickel/zinc, or a ferrous nickel cell, to be mounted in and matched with the charging assembly, the charging assembly and secondary battery set being furnished with conductive contacts to facilitate transfer of electric power from the charging assembly to the second battery set. The conductive contacts are arranged such that, once force is applied thereto in order to insert the secondary battery set into the charging assembly, a spring will be mechanically compressed to store stress, the spring being arranged to disengage the contacts when a transient temperature rises in response to charging saturation, i.e., after the contacts are brought into conduction to initiate a charging cycle, stress stored in the spring will be released by control of a temperature-responsive saturation testing device and an interface matched thereto. Cutoff of the secondary cell from the charging assembly may be made with respect only to the secondary battery cell, only to the charging assembly, or only to conductive contacts inside the charging assembly, so that charging current in the secondary cell is cut off altogether. The saturation testing device includes a temperature sensor arranged to test the rise in temperature when the cell charging reaches its saturation, and to thereby determine the timing to cut off charging once saturation is reached. Alternatively, a temperature testing means may be provided with conductive contacts in the charging assembly, so that the batter cell is secured in place when inserted into the charging assembly and a stable conduction is made between the entire charging assembly and the cell, so that charging may occur with respect to the cell, the temperature sensor being maintained in a set status until saturation occurs in the cell that is being charged, at which time the cell undergoes a rise in temperature and the temperature sensor responds by driving the charging assembly and the cell into a cutoff status in which the power supply to the secondary cell is cut off and charging current is blocked accordingly.

The present invention relates to the combination of a charging assembly and a secondary battery cell set characterized by a transient temperature rise when charged to saturation, both parts being furnished with conductive contacts to transfer power therebetween. The contacts are prestressed by the force applied to a spring when the conductive contacts are caused to engage and thereby brought into conduction so as to initiate a charging cycle. When the secondary cell reaches saturation, heat will intervene to release the prestressed state, causing the conductive contacts on both the secondary cell set and the charging assembly to be pushed apart, causing charging of the secondary cell to be cut off altogether.

FIG. 1 shows a first embodiment of the invention in which in which the temperature sensor is executed in the form of a thermo-resetting flip-flop metal spring interposed between the secondary cell and the charging assembly;

FIG. 2 is a circuit diagram for the embodiment of FIG. 1;

FIG. 3 shows a second embodiment of the invention;

FIG. 4 is a circuit diagram for the embodiment of, FIG. 3;

FIG. 5 shows a third embodiment of the invention in which the temperature sensor is executed in the form of a thermo-resetting flip-flop metal spring interposed between the secondary cell and the charging assembly;

FIG. 6 is a circuit diagram for the embodiment of FIG. 5;

FIG. 7 shows a fourth embodiment of the invention;

FIG. 8 is a circuit diagram for the embodiment of FIG. 7;

FIG. 9 shows a fifth embodiment of a invention in which the temperature sensor is executed in the form of a memory alloy or alternatively of a thermo-setting binary metal installed between the secondary cell and the charging assembly;

FIG. 10 shows a sixth embodiment of the invention in which the member in the form of a memory alloy or of a thermosetting binary metal, pursuant to the embodiment of FIG. 9, is installed in the secondary cell set instead;

FIG. 11 is a circuit diagram good for the embodiment of either FIG. 9 or FIG. 10;

FIG. 12 shows a seventh embodiment of the invention;

FIG. 13 shows an eighteen embodiment of the invention in which the memory alloy or thermosetting binary metal, pursuant to the embodiment of FIG. 12 is installed in the secondary cell;

FIG. 14 is a circuit diagram for the embodiments of both FIG. 12 and FIG. 13.

FIG. 15 shows a ninth embodiment of the invention in which the temperature sensor is executed in the form of a compression spring in conjunction with a thermosetting conductive contact made of a memory alloy or of a binary metal, installed between the secondary cell set and the charging assembly;

FIG. 16 is a circuit diagram for the embodiment of FIG. 15;

FIG. 17 shows a tenth embodiment of the invention;

FIG. 18 is a circuit diagram for the embodiment of FIG. 17;

FIG. 19 shows an eleventh embodiment of the invention in which the temperature sensor is executed in the form of a memory alloy or a thermosetting binary metal, installed between the secondary cell set and the charging assembly;

FIG. 20 shows a twelfth embodiment of the invention;

FIG. 21 shows a thirteenth embodiment of the invention that includes a combination of the block of a secondary cell set with a charging circuit featuring an open guided channel; FIG. 22 illustrates the invention in a charging state which accounts for a fourteenth embodiment hereunder;

FIG. 23 shows a fourteenth embodiment of the invention in which a power supply is blocked by the disengagement of connection contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of conductive contacts only of the secondary cell set, or of the charging assembly, or of contacts inside the charging assembly, occasioned by a charging saturation;

FIG. 24 illustrates a charging state of a fifteenth embodiment of the invention;

FIG. 25 illustrates the working of the fifteenth embodiment of the invention in which a power supply is blocked by the disengagement of connection contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of conductive contacts only of the secondary cell set, of the charging assembly, or of contacts inside the charging assembly, occasioned by charging saturation;

FIG. 26 illustrates a sixteenth embodiment of the invention in a charging state;

FIG. 27 illustrates the working of the sixteenth embodiment of the invention in which a power supply is blocked by the disengagement of connection contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of conductive contacts only of the secondary cell set, of the charging assembly, or of contacts inside the charging assembly, occasioned by charging saturation;

FIG. 28 shows a seventeenth embodiment of the invention seen in a charging state;

FIG. 29 illustrates the working of the seventeenth embodiment of the invention in which a power supply is blocked by the disengagement of connection contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of conductive contacts only of the secondary cell set, of the charging assembly, or of contacts inside the charging assembly, occasioned by charging saturation;

FIG. 30 illustrates the charging state of an eighteenth embodiment of the invention;

FIG. 31 illustrates the working of the eighteenth embodiment of the invention in which a power supply is blocked by the disengagement of connection contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of conductive contacts only of the secondary cell set, of the charging assembly, or of contacts inside the charging assembly, occasioned by charging saturation;

FIG. 32 illustrates a charging state of a nineteenth embodiment of the invention;

FIG. 33 illustrates the operation of the nineteenth embodiment of the invention in which a power supply is blocked by the disengagement of connection contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of conductive contacts only of the secondary cell set, of the charging assembly, or of contacts inside the charging assembly, occasioned by charging saturation;

FIG. 34 illustrates a charging state of a twentieth embodiment of the invention;

FIG. 35 illustrates the operation of the twentieth embodiment of the invention in which a power supply is blocked by the disengagement of connection contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of conductive contacts only of the secondary cell set, of the charging assembly, or of contacts inside the charging assembly, occasioned by charging saturation;

FIG. 36 illustrates a charging state of a twenty first embodiment of the invention;

FIG. 37 illustrates the twenty first embodiment of the invention in which power supply is blocked by the disengagement of connection contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of conductive contacts only of the secondary cell set, or of the charging assembly, or of contacts inside the charging assembly, occasioned by a charging saturation;

FIG. 38 illustrates a charging state of a twenty second embodiment of the invention;

FIG. 39 illustrates the twenty second embodiment of the invention in which power supply is blocked by the disengagement of connection contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of conductive contacts only of the secondary cell set, of the charging assembly, or of contacts inside the charging assembly, occasioned by charging saturation;

FIG. 40 illustrates a charging state of a twenty third embodiment of the invention;

FIG. 41 illustrates a twenty third embodiment of the invention in which power supply is blocked by the disengagement of connection contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of conductive contacts only of the secondary cell set, of the charging assembly, or of contacts inside the charging assembly, occasioned by charging saturation;

FIG. 42 illustrates a charging state of a twenty fourth embodiment of the invention; and,

FIG. 43 illustrates a twenty fourth embodiment of the invention in which a power supply is blocked by the disengagement of connection contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of conductive contacts only of the secondary cell set, of the charging assembly, or of contacts inside the charging assembly, occasioned by charging saturation.

As covered by the present invention, the cell charging saturation testing device can include any of a variety of temperature sensors, with the charging assembly and the secondary battery cell set being couple in a vertically upwards direction and uncoupled downwards, or alternatively coupled downwardly and uncoupled upwardly in a vertical direction; or coupled and uncoupled horizontally; or coupled and uncoupled in an angular setting relative to each other, and in which the prestressed thermosetting means comprises any of the following:

Structured accordingly, when the secondary cell is loaded into the charging assembly, force applied externally will compel the cell to bring contacts on both the charging assembly and the cell into conductive coupling, whereupon charging to the cell begins, which in turn brings the Battery Charging Saturation Testing Device to a testing state. Once the cell is charged to saturation, then both the Charging Saturation Testing Device and the interfacing matched thereby will respond to reset both the charging assembly and the cell set to a released, that is, open state, and power supply to the secondary cell set is blocked forthwith.

A first embodiment of the invention in which the temperature sensor is in the form of a thermo-resetting flip-flop binary metal spring interposed between the secondary cell set and the charging assembly is illustrated in FIG. 1. When the secondary cell set H102 and the charging assembly H101 are coupled together, the force of union occasioned thereby will compel the thermo-resetting flip-flop binary metal spring TH201 to revert to a pre-stressed state so that contacts P102, P106 on the secondary cell set H102 and contacts P101, P105 on the charging assembly H101 are brought into conductive engagement, thereby enabling the charging power from the charging assembly H101 to charge the secondary cell set H102. When charging of the secondary cell B101 reaches its saturation, accompanied by a rising of temperature to a predetermined level, the thermo-resetting flip-flop, i.e., bistable, binary metal spring TH201 interposed between the secondary cell set H102 and the charging assembly H101 will reset thermally to release its stored prestress, thus disengaging corresponding contacts on the secondary cell set and on the charging assembly. The action of binary metal spring TH201 may of course be arranged to only affect the contacts on the secondary cell set, on the charging assembly, or within the charging assembly. Charging current to the secondary cell B101 is thereby cut off. This embodiment comprises essentially:

A circuit diagram for the example illustrated in FIG. 1 is given in FIG. 2, wherein the power to charge the secondary cell set is D.C. by way of the conductive contacts common on both the charging assembly and the secondary cell set.

A second embodiment of the invention is illustrated in FIG. 3, which is in fact a modification of the embodiment of FIG. 1. In this embodiment, an auxiliary contact P100 is added to the charging assembly H101, to release the prestress stored in the thermo-resetting flip-flop binary metal spring TH201 when it is reset by the heat which results from a rise in temperature as charging of the secondary cell B101 reaches saturation, so as to release the coupling of contacts on both the secondary cell set and the charging assembly so that charging current to the secondary cell B101 is blocked forthwith even though conduction is still maintained way between the contacts P101 on the charging assembly H101 and contacts P102 on the secondary cell set H102. As a result of the addition of an auxiliary contact P100 which is in series with a current limiting resistor R101 with the power supply, conduction is made with the contact P106 on the secondary cell set H102, thereby maintaining a small charging current from the power supply to the secondary cell.

A circuit diagram of the embodiment of FIG. 3 is given in FIG. 4.

A circuit diagram for the embodiment of FIG. 5 is given in FIG. 6.

A fourth embodiment of the invention is illustrated in FIG. 7, which is in fact a modification of the embodiment of FIG. 5. This embodiment is distinguished by the addition of an auxiliary conductive contact P100, corresponding to the auxiliary conductive contact shown in FIG. 3, to the charging assembly H101, to release the prestress stored in the thermo-resetting flip-flop binary metal spring TH201 when it is reset by the heat which results from a rise in temperature as charging of the secondary cell B101 reaches saturation, so as to release the coupling of contacts on both the secondary cell set and the charging assembly so that the main charging current to the secondary cell B101 is blocked forthwith while still maintaining conduction between the contacts P101 on the charging assembly H101 and the contacts P102 on the secondary cell set H102. By the addition of auxiliary contact P100 which is in series with a current limiting resistor R101 with the power supply, conduction is made with the contact P106 on the secondary cell set H102, thereby maintaining a small charging current as from the power supply to the secondary cell.

A circuit diagram for the embodiment of FIG. 7 is given in FIG. 8.

A fifth embodiment of the invention in which the temperature sensor is executed in the form of a memory alloy or binary metal base thermosetting structure interposed between the secondary cell set and the charging assembly, is illustrated in FIG. 9, with the secondary cell set H102 comprising at least one elastic positioning tenon L100 to be matched with counterpart coulisse S300 provided on the charging assembly H101. The tenon L100 and coulisse S300 are have complementary structures so that when the secondary cell H102 is combined with the charging assembly H101, both are coupled in conduction by the engagement realized between the elastic positioning tenon L100 and the coulisse or mortise S300, thereby putting contacts P102, P106 on the secondary cell H102 into conductive coupling with contacts P101, P105 on the charging assembly H101. As a result, charging power from the charging assembly H101 will charge the secondary cell B101 in the secondary cell set H102, and by the force of union, the memory alloy or binary metal base thermosetting structure TH501 will be compressed such that once the secondary cell B101 is charged to saturation, increasing the temperature to a predetermined level, the thermosetting structure TH501 composed of a memory alloy or binary metal lying between the secondary cell H102 and the charging assembly H101 will be deformed, releasing the contact-to-contact coupling between the secondary cell H102 and the charging assembly H101, and further, disengaging the elastic positioning tenon on the secondary cell H102 from the mortise on the charging assembly H101 so that charging current to the secondary cell B101 is cut off forthwith. This embodiment essentially comprises:

A sixth embodiment of the invention in which the memory alloy or binary metal base thermosetting structure according to the embodiment of FIG. 9 is installed on the secondary cell set illustrated in FIG. 10.

A circuit diagram illustrative of both examples given in the illustration of FIGS. 9 and 10, is given in FIG. 11.

A seventh example of the invention is illustrated in FIG. 12, which is in fact a modification of the example shown in FIG. 9 by the addition of an auxiliary conductive contact P100 to the charging assembly H101, so that once a rise in temperature is occasioned by the charging of the secondary cell B101 to saturation, the memory alloy or binary metal base thermosetting structure TH501 resets itself due to the heat produced thereby, releasing the contact-to-contact coupling between the secondary cell and the charging assembly, and cutting-off the charging current to the secondary cell B101, at which time contact P101 on the charging assembly H101 is still is still in electrical contact with contacts P102 on the secondary cell H102. As a result of the provision of an auxiliary contact P100 which is in series with power supply by the intervention of a current limiting resistor R101, conductive contact P106 on the secondary cell H102 is made conductive so that an ongoing small current is maintained from power supply to the secondary cell B101.

An eighth example of the invention is shown in FIG. 13 which is a variant of the example shown in FIG. 12, in which the memory alloy or binary metal base thermosetting structure is installed in the secondary cell set instead.

A circuit diagram illustrative of both examples covered in FIG. 12, FIG. 13, is given in FIG. 14.

FIG. 15 illustrates a ninth example of the invention in which a compression spring is interposed between the secondary cell and the charging assembly, and the temperature sensor is executed in the form of a memory alloy or binary metal base thermosetting contact structure, with the provision of conductive contacts P311, P312 having mortise thereon on the secondary cell set H102, on the one hand, and provision of counterpart thermosetting conductive contacts THP101, THP102, made of memory alloy or binary metal, on the charging assembly. On the other hand, both parts may be reciprocally replaceable. When the secondary cell set H102 and the charging assembly H101 are combined together, said pair of conductive contacts will be engaged elastically in conduction. The force of union occasioned thereupon compressing the compressible piece of or annular spring SP103. Once charging in the secondary cell B101 reaches its saturation such that the rise in temperature occasioned thereby comes to a predetermined level, the heat produced in the meantime will deform the memory alloy or binary metal base thermosetting contacts THP101, THP102 located in the charging assembly H101. The structure will then get rid of coupling between corresponding contacts on the secondary cell H102, cutting-off charging current to the secondary cell B101 concurrent with release of the prestress stored in the compression spring SP103 to disengage the contact-to-contact coupling between the secondary cell and the charging assembly. This embodiment comprises essentially:

A circuit diagram descriptive of the embodiment of FIG. 15 is given in FIG. 16.

A tenth embodiment of the invention is illustrated in FIG. 17, which is in fact a modification of the embodiment shown in FIG. 15 by the addition of an auxiliary conductive contact P100 to the charging assembly H101. Once a rise in temperature is occasioned by the charging of the secondary cell B101 to its saturation, such that the memory alloy or binary metal base thermosetting contacts THP101, THP102 relax themselves due to the heat produced thereby, the contact-to-contact coupling between the secondary cell and the charging assembly will be broken, including (as in the other embodiments of the invention) alternatively disengaging contacts on the secondary cell set only, of contacts on or within the charging assembly only, and the charging current to the secondary cell B101 is cut off forthwith, at which time contact THP101 on the charging assembly H101 is still maintained conductive with contact P311 on the secondary cell set H102, so that by the provision of the auxiliary contact P100 in series with a current limiting resistor R101 in line with power supply, conduction is made with contact P312 on the secondary cell set H102, making possible the maintenance of an ongoing, small current charged by the power supply to the secondary cell B101.

A circuit diagram descriptive of the embodiments of FIG. 17 is given in FIG. 18.

An eleventh example of the invention in which the temperature sensor is executed in the form of a memory alloy or binary metal base thermosetting structure interposed way between the secondary cell and the charging assembly is illustrated in FIG. 19, featuring the provision of a trigger switch LS101 opposite the charging assembly H101, for control of the input side or output side of the power supply. When the secondary cell set H102 and the charging assembly H101 are combined, contacts P102, P106 on the secondary cell set H102 form a conducting pair with contacts P101, P105 on the charging assembly H101. In the meantime, the trigger switch LS101 in control of the power supply for charging purposes is enabled to bring the power supply to the charging assembly H101 for charging of the secondary cell B101 in the secondary cell set H102. Again, the force of union incurred thereupon will compress, in the meantime, the memory alloy or binary metal base thermosetting structure TH501, so that when the secondary cell B101 is charged to saturation, a driving power will be created to drive an auxiliary heater HT101, whereby heat is produced to deform the memory alloy or binary metal base thermosetting structure TH501 interposed between the secondary cell set H102 and the charging assembly H101, with the result that the contact-to-contact coupling between the secondary cell set and the charging assembly is broken, including, as in all of the above-described embodiments, alternatively disengaging contacts on the secondary cell set only, or contacts on or within the charging assembly only, concurrent with switching off of the trigger switch LS101 that controls the power supply and is in charge of the charging operation between the secondary cell set H102 and the charging assembly H101, followed by cutoff of the charging current to the secondary cell B101. This embodiment comprises essentially:

A twelfth embodiment of the invention is illustrated in FIG. 20, which is in fact a modification of the embodiment shown in FIG. 19 by the addition of an auxiliary conductive contact P100 to the charging assembly H101. When charging in the secondary cell B101 reaches its saturation, heat produced thereby is invested in the form of electric power, which in turn drives the auxiliary electric heater HT101 to yield thermal energy sufficient to reset the memory alloy or binary metal base thermosetting structure TH501, breaking the contact-to-contact coupling between the secondary cell set and the charging assembly, the cutting off charging current to the secondary cell B101, at which time charging assembly H101, through its contact P101 and the secondary cell set H102 through its contact P102 are maintained mutually conductive all the same, while the auxiliary contact P100 in series with the power supply by way of a current limiting resistor R101 maintains electrical contact with contact P106 on the secondary cell B101, such that a small but ongoing current is maintained from the power supply to the secondary cell B101 for charging purposes.

In any of the examples numbered 1 through 12 disclosed hereinbefore, coupling of the charging assembly H101 with the secondary cell set H102 may be executed vertically, and breaking of the coupling may be carried out in a downwards direction as opposed to coupling which is done upwardly; or alternatively the coupling may be executed in a downwards direction, and breaking of the coupling may be carried out upwardly; or the coupling may be executed horizontally, and disengagement likewise horizontally; and indeed coupling and disengagement may be designed and executed at other angles, as preferred in any specific application.

In FIG. 21 is shown a thirteenth embodiment of the invention, in which the secondary cell set is executed in a block to be coupled with the charging assembly by engaging into a chute channel provided for the purpose. This embodiment comprises:

This model of charging device features the storage of prestress by maximization of the force of union and the release of the same prestress through thermal actuation to achieve cutting-off of the power supply, and incorporates furthermore a secondary cell charging means of which both positive/negative terminals are meant to be accessed to axial receptacles on specific applications, such that in the wake of a rise in temperature occasioned by charging of the secondary cell to its saturation, the secondary cell set will get rid of the charging electrode, resulting in cutoff of charging current. This embodiment comprises essentially:

FIG. 22 is an illustration of the invention in a charging state which accounts for a fourteenth embodiment hereunder;

FIG. 23 is an illustration of a fourteenth embodiment of the invention in which the power supply is blocked by the disengagement of contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of conductive contacts only of the secondary cell set, or only on or within the charging assembly, occasioned by a round of charging saturation;

FIGS. 24 and 25 respectively illustrate a fifteenth embodiment of the invention in which the power supply is first in a charging state then blocked by the disengagement of contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of contacts only of the secondary cell set, or on or within the charging assembly only, occasioned by a charging saturation;

FIG. 26 illustrates a sixteenth embodiment of the invention in a charging state and FIG. 27 illustrates the sixteenth embodiment of the invention in a state in which the power supply is blocked by the disengagement of contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of contacts only of the secondary cell set, or only on or within the charging assembly, occasioned by a charging saturation;

FIG. 28 illustrates a seventeenth embodiment of the invention seen in a charging state and FIG. 29 illustrates the operation of the seventeenth embodiment of the invention, in which the power supply is blocked by the disengagement of contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of contacts only of the secondary cell set, or only on or within the charging assembly, occasioned by charging saturation.

FIG. 30 illustrates an eighteenth embodiment of the invention; and FIG. 31 illustrates the working of the eighteenth embodiment of the invention, in which the power supply is blocked by the disengagement of contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of contacts only of the secondary cell set, or only of or within the charging assembly, occasioned by charging saturation;

FIG. 32 illustrates a charging state of a nineteenth embodiment of the invention; and FIG. 33 illustrates the working of a nineteenth embodiment of the invention, in which the power supply is blocked by the disengagement of contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of contacts only of the secondary cell set, or of or within the charging assembly only, occasioned by charging saturation;

FIG. 34 illustrates a charging state of a twentieth embodiment of the invention; and FIG. 35 illustrates the working of the twentieth embodiment of the invention, in which the power supply is blocked by disengagement of contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of contacts only of the secondary cell set, or of or within the charging assembly, occasioned by a charging saturation;

FIG. 36 illustrates a charging state of a twenty first embodiment of the invention; and FIG. 37 illustrates a twenty first embodiment of the invention, in which power supply is blocked by the disengagement of contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of contacts only of the secondary cell set, or of or within the charging assembly only, occasioned by charging saturation.

FIG. 38, which illustrates a charging state of a twenty second embodiment of the invention; and FIG. 39, which illustrates the twenty second embodiment of the invention, in which the power supply is blocked by the disengagement of contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of contacts only of the secondary cell set, or of or within the charging assembly only, occasioned by charging saturation;

FIG. 40, which illustrates a charging state of a twenty third embodiment of the invention; and FIG. 41, which illustrates the twenty third embodiment of the invention, in which the power supply is blocked by the disengagement of contacts between the secondary cell set and the charging assembly, including alternatively, disengagement of contacts only of the secondary cell set, or of or within the charging assembly only, occasioned by charging saturation.

FIG. 42 illustrates a charging state of a twenty fourth embodiment of the invention; and FIG. 43 illustrates the twenty fourth embodiment of the invention, in which the power supply is blocked by the disengagement of contacts between the secondary cell set and the charging assembly, including alternatively disengagement of contacts only of the secondary cell set, or only of or within the charging assembly, occasioned by charging saturation.

Since in applications a variety of structures for the execution of thermosetting temperature sensor for the determination of charging saturation occurring with a secondary cell are available, with a view to promote safety in operation, a specific execution may be chosen for the making of a charging assembly featuring reservation of prestress which is to be released to cut off power supply in the wake of heat discharged when charging reaches its saturation, or preferably two or multiple thermosetting temperature sensors may be installed to further enhance the safety feature. In fact, the conventional type of automatic power cutoff models may be combined for use in preferred applications which include but are not limited to those cited below:

In summation, the present invention is a charging device with stress stored by an externally applied force, the stored stress being eventually released by heat due to charging saturation, and therefore is simply structure, functionally justified, highly useful and of novel design.

Yang, Tai-Her

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