A method for implanting ions into a workpiece, such as a semiconductor wafer, includes the steps of generating an ion beam, measuring an angle of non-parallelism of the ion beam, tilting the wafer at a first angle, performing a first implant at the first angle, tilting the wafer at a second angle, and performing a second implant at the second angle. The first and second angles are opposite in sign with respect to a reference direction and in magnitude are equal to or greater than the measured angle of non-parallelism. Preferably, the first and second implants are controlled to provide substantially equal ion doses in the workpiece.
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0. 51. Apparatus for implanting ions into a semiconductor wafer, comprising:
means for generating an ion beam;
means for tilting the wafer at first and second angles; and
means for performing first and second implants at the first and second angles, respectively, wherein the first and second angles are opposite in sign with respect to a reference direction, and wherein the reference direction is a selected implant angle with respect to the wafer.
0. 45. Apparatus for implanting ions into a semiconductor wafer, comprising:
an ion beam generator; and
a tilt mechanism for tilting the semiconductor wafer at first and second angles, wherein the first and second angles are opposite in sign with respect to a reference direction, wherein first and second implants are performed at the first and second angles, respectively, and wherein the reference direction is a selected implant angle with respect to the wafer.
1. A method for implanting ions into a workpiece, comprising the steps of:
generating an ion beam;
measuring an angle of non-parallelism of the ion beam;
performing a first implant with the workpiece oriented at a first angle; and
performing a second implant with the workpiece oriented at a second angle, wherein the first and second angles are opposite in sign with respect to a reference direction and in magnitude are equal to or greater than the measured angle of non-parallelism.
0. 29. A method for implanting ions into a workpiece, comprising:
generating an ion beam;
performing a first implant with the workpiece oriented at a first angle relative to a reference direction; and
performing a second implant with the workpiece oriented at a second angle relative to the reference direction, wherein the first and second angles are opposite in sign with respect to the reference direction, and wherein the reference direction is a selected implant angle with respect to the workpiece.
11. A method for implanting ions into a semiconductor wafer, comprising the steps of:
generating an in ion beam;
measuring an angle of non-parallelism of the ion beam;
tilting the wafer at a first angle;
performing a first implant at the first angle;
tilting the wafer at a second angle; and
performing a second implant at the second angle, wherein the first and second angles are opposite in sign with respect to a reference direction and in magnitude are equal to or greater than the measured angle of non-parallelism.
25. Apparatus for implanting ions into a semiconductor wafer, comprising:
an ion beam generator;
a measuring system for measuring an angle of non-parallelism of the ion beam; and
a tilt mechanism for tilting the semiconductor wafer at first and second angles, wherein the first and second angles are opposite in sign with respect to a reference direction and in magnitude are equal to or greater than the measured angle of non-parallelism, wherein first and second implants are performed at the first and second angles, respectively.
0. 38. A method for implanting ions into a semiconductor wafer, comprising:
generating an ion beam;
tilting the wafer at a first angle relative to a reference direction;
performing a first implant at the first angle;
tilting the wafer at a second angle relative to the reference direction; and
performing a second implant at the second angle, wherein the first and second angles are opposite in sign with respect to the reference direction, and wherein the reference direction is a selected implant angle with respect to the wafer.
21. Apparatus for implanting ions into a semiconductor wafer, comprising:
means for generating an ion beam;
means for measuring an angle of non-parallelism of the ion beam;
means for tilting the wafer at a first angle;
means for performing a first implant at the first angle;
means for tilting the wafer at a second angle; and
means for performing a second implant at the second angle, wherein the first and second angles are opposite in sign with respect to a reference direction and in magnitude are equal to or greater than the measured angle of non-parallelism.
22. A method for implanting ions into a semiconductor wafer, comprising the steps of:
generating an ion beam;
tilting the wafer at a first angle with respect to the ion beam;
performing a first implant with the wafer tilted at the first angle;
tilting the wafer at a second angle that is equal in magnitude and opposite in sign with respect to said first angle; and
performing a second implant with the wafer tilted at the second angle, wherein the step of tilting the wafer at the first angle comprises tilting the wafer at a half angle of divergence of the ion beam.
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This invention relates to systems and methods for ion implantation of semiconductor wafers or other workpieces and, more particularly, to methods and apparatus for achieving uniform ion implantation over the surface of a semiconductor wafer with non-parallel ion beams.
Ion implantation is a standard technique for introducing conductivity-altering impurities into semiconductor wafers. A desired impurity material is ionized in an ion source, the ions are accelerated to form an ion beam of prescribed energy, and the ion beam is directed at the surface of the wafer. The energetic ions in the beam penetrate into the bulk of the semiconductor material and are embedded into the crystalline lattice of the semiconductor material to form a region of desired conductivity.
Ion implantation systems usually include an ion source for converting a gas or a solid material into a well-defined ion beam. The ion beam is mass analyzed to eliminate undesired ion species, is accelerated to a desired energy and is directed onto a target plane. The beam is distributed over the target area by beam scanning, by target movement or by a combination of beam scanning and target movement. An ion implanter which utilizes a combination of beam scanning and target movement is disclosed in U.S. Pat. No. 4,922,106 issued May 1, 1990 to Berrian et al.
The delivery of a parallel ion beam to the semiconductor wafer is an important requirement in many applications. A parallel ion beam is one which has parallel ion trajectories over the surface of the semiconductor wafer. In cases where the ion beam is scanned, the scanned beam is required to maintain parallelism over the wafer surface. The parallel ion beam prevents channeling of incident ions in the crystal structure of the semiconductor wafer or permits uniform channeling in cases where channeling is desired. Typically, a serial ion implanter is utilized when a high degree of beam parallelism is required.
In one approach, the beam is scanned in one dimension so that it appears to diverge from a point, referred to as the scan origin. The scanned beam is then passed through an ion optical element which performs focusing. The ion optical element converts the diverging ion trajectories to parallel ion trajectories for delivery to the semiconductor wafer. Focusing can be performed with an angle corrector magnet or with an electrostatic lens. The angle correction magnet produces both bending and focusing of the scanned ion beam. Parallelism may be achieved with an electrostatic lens, but energy contamination can be a drawback.
The output ion beam from the angle corrector magnet or other focusing element may be parallel or may be converging or diverging, depending on the parameters of the ion beam and the parameters of the focusing element. When an angle corrector magnet is utilized, parallelism can be adjusted by varying the magnetic field of the angle corrector magnet. The angle corrector magnet typically has a single magnetic field adjustment which varies both parallelism and bend angle, or beam direction. It will be understood that the ion implanter is often required to run a variety of different ion species and ion energies. When the beam parameters are changed, readjustment of the angle corrector magnet is required to restore beam parallelism.
The requirement for readjustment of beam parallelism adds complexity and delay to ion implanter operation. Furthermore, the angle corrector magnet or other ion optical element used to produce a parallel ion beam adds to the cost of the ion implanter and increases the length of the ion implanter beamline.
Accordingly, there is a need for ion implantation methods and apparatus in which the requirement for beam parallelism is relaxed, without degrading ion implantation uniformity over the surface of the semiconductor wafer.
According to a first aspect of the invention, a method is provided for implanting ions into a workpiece. The method comprises the steps of generating an ion beam, measuring an angle of non-parallelism of the ion beam, performing a first implant with the workpiece oriented at a first angle, and performing a second implant with the workpiece oriented at a second angle. The first and second angles are opposite in sign with respect to a reference direction and in magnitude are equal to or greater than the measured angle of non-parallelism.
In one embodiment, the reference direction comprises the direction of the ion beam at the workpiece. In another embodiment, the reference direction comprises a selected implant angle relative to the direction of the ion beam at the workpiece.
Preferably, the first and second implants are controlled to provide substantially equal ion doses in the workpiece. The workpiece may comprise a semiconductor wafer. In one preferred embodiment, the first and second angles are equal in magnitude to the measured angle of non-parallelism.
In a first embodiment, the ion beam is generated utilizing a parallelizing device. In a second embodiment, the ion beam is generated without utilizing a parallelizing device.
According to another aspect of the invention, a method is provided for implanting ions into a semiconductor wafer. The method comprises the steps of generating an ion beam, measuring an angle of non-parallelism of the ion beam, tilting the wafer at a first angle, performing a first implant at the first angle, tilting the wafer at a second angle, and performing a second implant at the second angle. The first and second angles are opposite in sign with respect to a reference direction and in magnitude are equal to or greater than the measured angle of non-parallelism.
According to a further aspect of the invention, apparatus is provided for implanting ions into a semiconductor wafer. The apparatus comprises means for generating an ion beam, means for measuring an angle of non-parallelism of the ion beam, means for tilting the wafer at a first angle, means for performing a first implant at the first angle, means for tilting the wafer at a second angle, and means for performing a second implant at the second angle. The first and second angles are opposite in sign with respect to a reference direction and in magnitude are equal to or greater than the measured angle of non-parallelism.
For a better understanding of the present invention, reference is made to the accompanying drawings, which are incorporated herein by reference and in which:
A simplified block diagram of an example of an ion implanter suitable for incorporating the present invention is shown in FIG. 1. An ion beam generator 10 generates an ion beam of a desired species, accelerates ions in the ion beam to desired energies, performs mass/energy analysis of the ion beam to remove energy and mass contaminants and supplies an energetic ion beam 12 having low level of energy and mass contaminants. A scanning system 16, which includes a scanner 20 and an angle corrector 24, deflects the ion beam 12 to produce a scanned ion beam 30 having parallel or nearly parallel ion trajectories. An end station 32 includes a platen 36 that supports a semiconductor wafer 34 or other workpiece in the path of scanned ion beam 30 such that ions of the desired species are implanted into the semiconductor wafer 34. The ion implanter may include additional components well known to those skilled in the art. For example, the end station 32 typically includes automated wafer handling equipment for introducing wafers into the ion implanter and for removing wafers after implantation, a dose measuring system, an electron flood gun, etc. It will be understood that the entire path traversed by the ion beam is evacuated during ion implantation.
The principal components of the ion beam generator 10 include an ion beam source 40, a source filter 42, an acceleration/deceleration column 44 and a mass analyzer 50. The source filter 42 is preferably positioned in close proximity to ion beam source 40. The acceleration/deceleration column 44 is positioned between source filter 42 and mass analyzer 50. The mass analyzer 50 includes a dipole analyzing magnet 52 and a mask 54 having a resolving aperture 56.
The scanner 20, which may be an electrostatic scanner, deflects ion beam 12 to produce a scanned ion beam having ion trajectories which diverge from a scan origin 60. The scanner 20 may comprise spaced-apart scan plates connected to a scan generator. The scan generator applies a scan voltage waveform, such as a sawtooth waveform, for scanning the ion beam in accordance with the electric field between the scan plates.
Angle corrector 24 is designed to deflect ions in the scanned ion beam to produce scanned ion beam 30 having parallel ion trajectories. In particular, angle corrector 24 may comprise magnetic pole pieces 26 which are spaced apart to define a gap and a magnet coil (not shown) which is coupled to a power supply 28. The scanned ion beam passes through the gap between the pole pieces 26 and is deflected in accordance with the magnetic field in the gap. The magnetic field may be adjusted by varying the current through the magnet coil. Beam scanning and beam focusing are performed in a selected plane, such as a horizontal plane.
In the embodiment of
Examples of operation of angle corrector 24 are shown in
A flow chart of a process for implanting ions into a workpiece in accordance with an embodiment of the invention is shown in FIG. 4. In step 100, an ion beam is generated and is transported through the beamline of an ion implanter. As shown in
In step 102, the parallelism of the ion beam is measured at or near the plane where the ion beam is incident on the semiconductor wafer or other workpiece. The parallelism measurement provides an angle of non-parallelism of the ion beam and, in particular, typically provides a half angle of convergence or divergence of the ion beam. The measured angle of non-parallelism represents the maximum excursion of the ion beam trajectories from the center ray of the ion beam. An example of a technique for measuring ion beam parallelism is described below in connection with
Referring again to
The first bi-mode angle +x and the second bi-mode angle −y are opposite in sign relative to a reference direction and in magnitude are equal to or greater than the measured angle of non-parallelism. In describing the reference direction, it is useful to consider the so-called “implant angle”, which is the angle between the incident ion beam and a normal to the wafer surface. The implant angle, which is typically in a range of 0° to 7°, is used to control channeling of the energetic ions in the crystalline lattice of the semiconductor wafer.
In the simple case where the implant angle is 0°, the reference direction for the first and second bi-mode angles is the direction of the ion beam. In this case, the wafer is tilted by bi-mode angles of opposite sign relative to the incident ion beam, as shown in FIG. 5. Wafer 140 is tilted by a first bi-mode angle 142 relative to wafer plane 134 for the first implant and is tilted by a second bi-mode angle 144 relative to wafer plane 134 for the second implant. Angles 142 and 144 are opposite in sign relative to wafer plane 134 and in magnitude are equal to or greater than the measured angle 132 of non-parallelism of ion beam 130. Preferably, angles 142 and 144 are as close in magnitude as is practical to the measured angle of non-parallelism. In a preferred embodiment, angles 142 and 144 are equal in magnitude to the measured angle of non-parallelism. In general however, angles 142 and 144 are not required to have equal magnitudes.
A non-zero implant angle may be set by tilting the wafer in a direction parallel to the plane of scanning and focusing, i.e., the plane of
The averaging effect of a bi-mode implant in accordance with the present invention is described with reference to FIG. 6. In the example of
A prior art single mode implant using a non-parallel ion beam is illustrated schematically in
An example of a technique for measuring ion beam parallelism is described with reference to
As shown in
As shown in
Referring to
It will be understood that different techniques may be used for measuring beam parallelism within the scope of the invention. In addition, the invention is not limited to use with a scanned ion beam. For example, the invention may be used with a ribbon ion beam as disclosed in U.S. Pat. No. 5,350,926, issued Sep. 27, 1994 to White et al.
The bi-mode implant technique described above permits the specification on beam parallelism to be relaxed without degrading ion implantation uniformity over the surface of the semiconductor wafer. Depending on the architecture of the ion implanter, ion implantation uniformity may be achieved without requiring an ion optical element to for parallelizing the ion beam. In ion implanter architectures which include an ion optical element for parallelizing the ion beam, the requirement for adjusting the parallelism of the ion beam may be relaxed, in some cases permitting a fixed parallelizing ion optical element to be used.
While there have been shown and described what are at present considered the preferred embodiments of the present invention, it will be obvious to those skilled in the art that various changes and modifications may be made therein without departing from the scope of the invention as defined by the appended claims.
Renau, Anthony, Olson, Joseph C.
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