An automated cleaning system, where dairy cows pass through a foot bath region. The foot bath is periodically changed by implementing an agitation phase where high velocity water jets agitate the waste material in the foot bath and causes these to be discharged, followed by a drain phase where the liquid flows out an outlet. Then, a flushing phase removes the further debris, with the foot bath then being refilled with water and chemical disinfecting liquid for a subsequent cycle where another group of cows would pass through the foot bath region.
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0. 1. An automated foot bath system for animals consisting of cows or other animals, said system comprising:
a) a foot bath structure having a front wall, a rear wall, two side walls and a floor, said foot bath structure defining a liquid containing region comprising a front containing area and a rear containing area, said foot bath structure being arranged to permit the animals to walk over the floor and through a foot bath liquid in the liquid containing region,
b) a water inlet section arranged to supply water to said liquid containing region water, and to supply at least a portion of said water so as to be directed into said front water containing area and as high velocity jet flow to be able to cause a flow pattern in said liquid containing region of eddy current flow or turbulent flow, or a combination of eddy current flow and turbulent flow, with said high velocity jet flow being capable of moving waste material in said liquid containing region,
c) a discharge section which is at the rear containing region and which has a closed configuration to contain liquid in said liquid containing region and an open configuration to discharge liquid from said liquid containing area,
d) a chemical supply section to provide a quantity of a chemical component as an ingredient of a foot bath liquid for the liquid containing region,
e) a control section arranged to
i) cause said water inlet section to operate in a time frame to supply water to said liquid containing region to cause said high velocity jet flow to move waste material in said liquid containing region and to provide water as a constituent for foot bath water in said liquid,
ii) to cause said discharge section to selectively move between the closed and open configuration to contain liquid or permit an outflow of liquid in the liquid containing region, and
iii) to cause said chemical supply section to provide said quantity of said chemical component for said foot bath liquid.
0. 34. An automated foot bath device for animals having hooves, the device comprising:
a foot bath structure having a floor and a plurality of walls, the floor and the plurality of walls collectively defining a liquid containing region, one of the walls defining at least one liquid inlet opening, one of the walls defining at least one liquid chemical opening, one of the walls defining at least one outlet opening;
piping extending from the at least one liquid inlet opening to a supply of liquid;
a first valve in communication with the piping extending from the at least one liquid inlet opening to the supply of liquid to selectively allow the liquid to reach the liquid containing region through the at least one liquid inlet opening;
piping extending from the at least one liquid chemical opening to a supply of liquid chemical;
a first pump in communication with the supply of liquid chemical to selectively force the liquid chemical to reach the liquid containing region through the at least one liquid chemical opening;
a second valve in communication with the at least one outlet opening to selectively allow the waste in the liquid containing region to flow through the at least one outlet opening; and
a control in communication with the first valve, the second valve, and the first pump for selectively actuating the first valve, the second valve, and the first pump, respectively; wherein the control actuates the first valve, the second valve, and the first pump in accordance with at least three preselected phases;
wherein one preselected phase is an agitation phase in which:
the first valve allows the liquid to reach the liquid containing region;
the second valve allows flow through the at least one outlet opening; and
the first pump does not force the liquid chemical to reach the liquid containing region;
wherein another preselected phase is a drain phase in which:
the first valve does not allow more of the liquid to reach the liquid containing region;
the second valve allows flow through the at least one outlet opening; and
the first pump does not force more of the liquid chemical to reach the liquid containing region; and
wherein still another preselected phase is a flush phase in which:
the first valve allows more of the liquid to reach the liquid containing region;
the second valve allows flow through the at least one outlet opening; and
the first pump does not force more of the liquid chemical to reach the liquid containing region.
0. 29. An automated foot bath device for animals having hooves, the device comprising:
a foot bath structure having a floor and a plurality of walls, the floor and the plurality of walls collectively defining a liquid containing region, one of the walls defining at least one liquid inlet opening, one of the walls defining at least one liquid chemical opening, one of the walls defining at least one outlet opening;
piping extending from the at least one liquid inlet opening to a supply of liquid;
a first valve in communication with the piping extending from the at least one liquid inlet opening to the supply of liquid to selectively allow the liquid to reach the liquid containing region through the at least one liquid inlet opening;
piping extending from the at least one liquid chemical opening to a supply of liquid chemical;
a first pump in communication with the supply of liquid chemical to selectively force the liquid chemical to reach the liquid containing region through the at least one liquid chemical opening;
a second valve in communication with the at least one outlet opening to selectively allow the waste in the liquid containing region to flow through the at least one outlet opening; and
a control in communication with the first valve, the second valve, and the first pump for selectively actuating the first valve, the second valve, and the first pump, respectively: wherein the control actuates the first valve, the second valve, and the first pump in accordance with at least three preselected phases;
wherein one preselected phase is an agitation phase in which:
the first valve allows the liquid to reach the liquid containing region;
the second valve allows flow through the at least one outlet opening; and
the first pump does not force the liquid chemical to reach the liquid containing region;
wherein another preselected phase is a drain phase in which:
the first valve does not allow more of the liquid to reach the liquid containing region;
the second valve allows flow through the at least one outlet opening; and
the first pump does not force more of the liquid chemical to reach the liquid containing region; and
wherein still another preselected phase is a flush phase in which:
the first valve allows more of the liquid to reach the liquid containing region;
the second valve allows flow through the at least one outlet opening; and
the first pump does not force more of the liquid chemical to reach the liquid containing region.
0. 20. An automated foot bath device for animals having hooves, the device comprising:
a foot bath structure having a floor and a plurality of walls, the floor and the plurality of walls collectively defining a liquid containing region, one of the walls defining at least one liquid inlet opening, one of the walls defining at least one liquid chemical opening, one of the walls defining at least one outlet opening;
piping extending from the at least one liquid inlet opening to a supply of liquid;
a first valve in communication with the piping extending from the at least one liquid inlet opening to the supply of liquid to selectively allow the liquid to reach the liquid containing region through the at least one liquid inlet opening;
piping extending from the at least one liquid chemical opening to a supply of liquid chemical;
a first pump in communication with the supply of liquid chemical to selectively force the liquid chemical to reach the liquid containing region through the at least one liquid chemical opening;
a second valve in communication with the at least one outlet opening to selectively allow the waste in the liquid containing region to flow through the at least one outlet opening; and
a control box in communication with the first valve, the second valve, and the first pump for selectively actuating the first valve, the second valve, and the first pump, respectively; wherein the control box actuates the first valve, the second valve, and the first pump in accordance with at least five preselected phases;
wherein one preselected phase is an agitation phase in which:
the first valve allows the liquid to reach the liquid containing region;
the second valve allows flow through the at least one outlet opening; and
the first pump does not force the liquid chemical to reach the liquid containing region;
wherein another preselected phase is a drain phase in which:
the first valve does not allow more of the liquid to reach the liquid containing region;
the second valve allows flow through the at least one outlet opening; and
the first pump does not force more of the liquid chemical to reach the liquid containing region;
wherein still another preselected phase is a flush phase in which:
the first valve allows more of the liquid to reach the liquid containing region;
the second valve allows flow through the at least one outlet opening; and
the first pump does not force more of the liquid chemical to reach the liquid containing region;
wherein yet another preselected phase is a fill phase in which:
the first valve allows more of the liquid to reach the liquid containing region;
the second valve does not allow flow through the at least one outlet opening; and
the first pump forces more of the liquid chemical to reach the liquid containing region; and
wherein still yet another preselected phase is a bathing phase in which:
the first valve does not allow more of the liquid to reach the liquid containing region;
the second valve does not allow flow through the at least one outlet opening; and
the first pump does not force more of the liquid chemical to reach the liquid containing region.
0. 2. The system as recited in
0. 3. The system as recited in
0. 4. The system as recited in
0. 5. The system as recited in
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0. 10. The system as recited in
0. 11. The system as recited in
0. 12. The system as recited in
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0. 14. The system as recited in
0. 15. The system as recited in
0. 16. The system as recited in
0. 17. The system as recited in
0. 18. The system as recited in
0. 19. The system as recited in
0. 21. The device of
0. 22. The device of
0. 23. The device of
0. 24. The device of
0. 25. The device of
0. 26. The device of
0. 27. The device of
two of the walls are opposed;
one of the opposed walls defines the at least one liquid inlet opening and the at least one liquid chemical opening; and
another of the opposed walls defines the at least one outlet opening.
0. 28. The automated foot bath device of
0. 30. The automated foot bath device of
the agitation phase precedes the drain phase; and
the drain phase precedes the flush phase.
0. 31. The automated foot bath device of
the agitation phase precedes the drain phase;
the drain phase precedes the flush phase;
the flush phase precedes the fill phase; and
the fill phase precedes the bathing phase.
0. 32. The automated foot bath device of
0. 33. The automated foot bath device of
0. 35. The automated foot bath device of
the agitation phase precedes the drain phase; and
the drain phase precedes the flush phase.
0. 36. The automated foot bath device of
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outlet inlet openings 58, 60, and 62. The side openings 58 and 60, each have a circular cross-sectional configuration which in this preferred embodiment have an inside diameter of one-half inch. Likewise, the two feed pipes 66 and 68 also have a one-half inch inside diameter, and these openings 58 and 60 can be considered as extensions of these pipes 66 and 68.
The inlet opening 70 62 has a somewhat different configuration, and this can better be seen by viewing FIG. 7. The branch pipe 70 leads into a small chamber 72 which is defined by a small dome-shaped cover 74 which is formed in a spherical curve. This cover 74 is formed with a horizontal slot 76 which in this particular embodiment has a length of about two inches and a width dimension of about one-sixteenth inch. With the domelike cover 74 being curved in the configuration of a spherical curve, the slot opening 76 curves in a circular arc of about two-thirds of a right angle. Thus, the liquid that is discharged from the slot opening 76 is in a fan-like configuration, and is, with respect to its vertical dimension, rather thin, and in a horizontal direction expands laterally and outwardly. With the three openings 58-62 being fed from a single pipe 64, the water which is directed into the line 64 flows through a single control valve indicated schematically at 78 in
The spacing of the inlet openings 58-62 is that each side opening 58/60 is located about half-way between the center of the center opening 62 and the adjacent side wall 28, but the openings 58/60 could be closer to the side walls 28.
The aforementioned chemical liquid section comprises two liquid chemical inlet openings 80 which are positioned a short distance below an upper edge 81 of the front wall 40. Each opening 80 is fed by a respective pipe 82, these two pipes 82 being shown in FIG. 5.
Each pipe 82 is connected to a respective liquid chemical pump which are shown in
The reason for this is that it may be desirable to use one type of chemical when the cows are directed through the foot bath apparatus 20 one day of the week, and a different chemical used when the foot bath apparatus 20 is used on another day of the week.
Reference is now made to
There is positioned in the interior of the structure of the rear wall 26 a discharge valve 88. The valve 88 comprises a valve housing 90 which in turn has a valve element 92 which is mounted for reciprocating motion in the housing 92, and which in
The basic operating system is designated 97 and is shown somewhat schematically in FIG. 4. There is a control box 98 which is shown in more detail in FIG. 10 and which will be described in more detail later in this text. The control box connects to the aforementioned pumps A and B which are (as indicated above) connected to the two chemical sources Chem A and Chem B. to selectively direct the liquid chemicals from either Chem A or Chem B.
The control box also has an operative connection to the valve 78 which is connected to a water supply to selectively direct the water to the pipes 66, 68, and 67, which in turn are connected to the three inlet openings 58, 60, and 62, respectively. Further, the control box 98 has an operative connection to a solenoid valve 99 that is connected to an air supply source and selectively directs the air (e.g., at 40-80 psi) through one of the other of two air hoses to operate the aforementioned pneumatic cylinder 96.
To describe the method of the present invention, let us first review generally the usual dairy operation. The cows are milked twice daily, seven days a week, but chemical foot baths may be used possibly only three days a week, and we will assume that these three days are Monday, Wednesday, and Friday, and that the chemical baths would be used in the afternoon milking which would begin, for example, at 4:00 p.m.
After approximately 150-200 cows have walked through the foot bath, the disinfectant liquid in the foot bath would be in condition where it should be replaced by fresh water with fresh disinfectant chemicals therein. Let us assume for the moment that there are 600 cows being milked, and that in a one-hour period on the average 150 cows would have passed through the foot bath, and at the end of that hour, the disinfecting water supply in the liquid containing region would have to be flushed out and a fresh batch of water with the disinfectant is fed into the liquid containing region 32. This would mean that there would be four cycles of replenishing the disinfecting liquid water in the liquid containing region 32.
We will first take the situation where the liquid containing area 32 is already filled with water having the disinfectant therein, and enough cows have just passed through the foot bath (e.g., one hundred and fifty) so that it is time to remove the water and the waste material contained therein to start another cycle for the next 150 cows, after which yet another cycle must start for the third group of 150 cows which are to be directed through the foot bath.
In this situation, one complete cycle is made up of four operation periods or phases. These are as follows:
Each of these operation phases will now be described in order.
Let us assume now that after the last cycle which is to be performed on that particular day has been accomplished, and that the last group of 150 cows have passed through the foot bath. At that time, the system is caused to automatically shut down, and the power to the solenoid valve 99 would be shut off. This would cause the pneumatic cylinder 96 to retract so that the discharge opening 86 would remain open. Thus, the urine that may be discharged from the cow into the liquid containing region would flow out the drain valve 86. Further, If the area is being manually hosed down with water, water could be directed into the bath containing structure 22 and wash any collected manure and/or debris out the discharge opening 86 to a drain.
Now, let us assume that the cycle which is to be started is the first cycle in a series, which for example, with there being four cycles in this series to accommodate 600 cows. In this situation, the same steps are performed as indicated above. However, since the discharge opening 86 has remained open, at the beginning of the agitation phase, the water that flows through the three inlet openings 58-62 flows into the liquid containing region without having the disinfectant liquid from the last cycle in the region 32. Thus, the fresh water during this agitation phase would be flowing into the region 32 at a relatively high velocity and would serve the same function of dislodging the manure and other debris, and reducing it in particle size so that it is discharged through the discharge opening 86. Then, the complete cycle continues as described above.
Let us now consider the situation where possibly there are only 150-200 cows to be milked and there would be no water fill and chemical injection phase at the end of the cycle. Rather, the system would be shut down at the completion of the flushing cycle, and (as indicated previously) the discharge opening 86 would remain open.
Obviously, the various numerical values, dimensions, and design parameters which are noted above can vary, depending upon various circumstances. For example, while the two inlet openings 58 and 60 are in this preferred embodiment one-half inch in inside diameter (0.5 inch), the inlet openings 58 and 60 could be 0.55 inch, 0.6 inch, 0.65 inch, and upwardly in 0.05 inch increments up to possibly as great as one inch or greater. Also, the inlet openings of 58 and 60 could be made smaller such as 0.45 inch, 0.4 inch, and downwardly by 0.05 inch increments up to possibly as small as 0.25 inch or lower. Various factors could influence this, such as the velocity of the water, the number of inlet openings, etc.
Further, the dimensions of the central slot opening 22 could be made greater or less in the length dimensions by increments of 0.05 inch from 2.05 inch up to three or four inches, or at a lesser length of 1.95 inch, 1.9 inch, and so forth down to possibly 1.0 inch or smaller. In like manner, the width dimension could be varied by 5% or 10% increments to two or three times the width dimension of one-sixteenth inch. It could also be reduced by these same percentage increments.
Further, while the preferred velocities have been given as about 7.75 ft./sec. (for the inlet openings 58 and 60) and 3.3 ft./sec. for the (i.e. central opening 62) these can be varied by 0.5 ft./sec. increments upwardly or downwardly so that the velocity of the side inlet openings 58 and 60 could be up as high as 15 ft./sec. or as low as 4 ft./sec. or conceivable 3 or 2 ft./sec, or any of these values in-between that are given in 0.5 ft./sec. increments, such as 5, 6, 7, 8, 9, 10, 11, 12, 13, 14 or 15 ft./sec. or higher.
Also, the number of the inlet openings 58 and 60 could be varied and also the placement of the same. For example, each inlet openings 58 and 60 can be substituted by two or three inlet openings each, and the same could be done for the central opening 62. Also, it could be that a pair of outside inlet openings could be placed more closely adjacent to the sidewalls 12, or more toward the longitudinal center line. Another possibility is that one or more additional openings could be positioned on the sidewalls, possibly to create a stronger flow pattern closer to the sidewall or influence on/off switch and turbulence in some manner.
Also, it should be pointed out that the arrangement of the inlet openings 58-62 have certain advantages in being positioned at one end of the foot bath structure 22. In many milking parlors, the path along which the cows move in leaving the dairy parlor is often limited in its width dimension, and there may be a wall on one side and either another wall or various structures, such as pipes, etc., on the other side, and thus it is more difficult to place certain components. However, in some instances, it may be practical (and possibly advantageous) to modify the pattern of jets so that one or more water inlets could be placed along the side walls 28. For example, as indicated above, the added jets could be used to direct additional water jets in a pattern to enhance the current pattern, or be used in some other way to create a turbulent pattern in addition to the eddy current pattern described.
There is a seven-day clock which is set to initiate a cycle or a series of cycles on certain days of the week and at a selected time or times of the day. For example, as was done earlier in this text, let us assume that the dairy farm has 600 cows. Thus, if there is one cycle for every 150 cows, there would be four consecutive cycles for each day that the foot bath apparatus is used. Let us further assume, for example, that the foot bath apparatus 20 is to be operated three days a week, such as Monday, Wednesday, and Friday, with the cycles beginning at 4:00 p.m. at the start of the second milking. This seven-day clock would then start the set of four cycles at 4:00 p.m., three times a week, at timed intervals (e.g., about one hour apart) so that on the average about 150 cows would have passed through the foot bath before the next cycle begins.
At the lower right-hand corner of the drawing is a terminal strip which supplies power to the various components. At the lower left-hand side of the drawing, there is a solenoid for the drain valve.
At the top center part of the drawing, there is the main on/off switch 120 which controls the overall operation. To the left of the on/off switch 120, there is a manual override switch 122 which when closed will initiate a single cycle. At the upper right-hand portion of
In operation, when the auto flush/agitate timer is activated, this will immediately cause the drain delay timer and the water timer to be activated to start the flow of water through the three water inlets 58-62, and at the same time energize the drain delay timer to energize the solenoid to open the discharge valve 88. This initiates the agitating phase portion. At the end of the time period for the agitating portion of the cycle, the water delay timer operates to suspend the operation of the water timer so that the water valve to the three water openings 58-62 closes for the drain period.
After the drain period, the water delay timer functions to enable the water timer to again become operative to open the water valve 78 to cause the water to flow into the foot bath for about half-minute to accomplish the flush phase. During this half-minute of the flush phase, the drain delay timer is still holding the outlet valve in its open position. At the end of the flush phase, the drain delay timer causes the outlet valve 88 to close, so that the water fill and chemical injection phase can take place. During this time, the water timer keeps the main water valve open for the duration of the water fill. Also, during this water fill portion of the overall cycle, the chemical timer is activated to cause the flow of the liquid chemicals into the foot bath. After there is adequate flow of the chemicals into the foot bath, the chemical delay timer shuts off the flow of the liquid chemicals.
When the water fill/chemical injection phase of the cycle is completed, and also with the inflow of the liquid chemicals completed, the overall cycle has ended. On the assumption that the seven-day clock is set to initiate a subsequent cycle in the set of cycles, then this will be caused to occur in the selected time period (e.g., one hour) for the next cycle to start.
It is to be understood that once the switch is turned on to start the cycle, the four phases of the cycle described immediately above take place automatically. Further, with the control apparatus with its timing sequences established for starting the next automatic cycle, there is no need for any human action to start the next cycle.
As indicated above, one of the benefits of this invention is environment-related in that it keeps the dairyman or farmer further away from this area. Also, the water inlet openings 58-62 serve several functions. First, during the agitation phase as the water flows through the water inlets (water jets) 58-62 into the region 62, there are eddy currents and other turbulence. As described above, this causes the manure and other debris to be loosened from the liquid containing region and also be broken into smaller particles and caused to be suspended in the liquid so that the liquid containing region is properly cleaned, with much of this waste material passing out the discharge opening. Second, they serve the function of providing the water during the flushing phase to flow at a sufficiently high velocity to wash the remaining manure. Third, the water inlets 58-62 have the function of filling the liquid containing region 32 with water. Fourth, during the period when the chemicals are being injected into the foot bath, the flow of the water with its turbulence and eddy currents properly mixes the chemical solution.
Further, a significant benefit of the present invention arises from the following situation. Usually, after about 150 to 200 cows have walked through the foot bath, the disinfectant solution becomes much less effective. As a practical matter, if the dairyman has a herd substantially larger than 150 to 200 cows, the dairyman will quite often not take the time to change the water and disinfectant in the foot bath for the cows that are entering the foot bath beyond the original 150 to 200. The benefit of the present invention is that with the system being automatic, the following cycle after 150 or possibly 200 cows have passed through takes place automatically. If for some reason the automatic portion of the system is not operative, the operation for the next 150 cows could be very easily initiated by pressing the start button and causing the system to go through its next cycle.
A second embodiment of the present invention is shown somewhat schematically in FIG. 11. Components of the second embodiment which are the same as, or similar to, components of the first embodiment, will be given like numerical designations, with a “a” suffix distinguishing those of the second embodiment.
The apparatus 20a comprises the foot bath structure 22a which is the same as, or similar to, the bath structure 22 of the first embodiment, and there are the same arrangements of the water inlet section 50a and the outlet section 54a. There are the inlet openings which are (or may be) the same as or similar to those of the first embodiment.
This second embodiment differs in that there are additional inlet openings 130 that are positioned at the side walls 28a. These inlet openings 130 could be directed in a downstream direction to enhance (or effect in some other way) the flow paths 110 of the eddy currents, as shown in the first embodiment. Or, they could be directed in a manner to have a more transverse component of travel. Further, it could be arranged so that these additional water inlet openings 130 could be arranged to emit their water jets periodically, and this could be done for various reasons, such as modifying the flow temporarily for improved dislodging of the waste material or other reasons. Also, there is shown an additional water inlet opening 131 which could direct water into the region 32 at a lower velocity during the fill phase.
A third embodiment is shown in
However, the third embodiment differs in two ways. First, the discharge section 54a has two discharge outlets 86b, each having its own control valve 88b. Further, the control section 98 of the first embodiment has been replaced with a micro-processor 132. This micro computer 132 is programmed to accomplish the same basic functions as described previously relative to the cycles of the apparatus 20, but other functions or sequence of operation could be initiated. Also, some of these added functions or features could be added to take advantage of the two outlet openings 86b.
With regard to the added or modified functions, one of these could proceed as follows. Instead of having the cycle start with the agitation phase, there would first be an initial draining phase, where one of the discharge openings 86b could be opened to drain the liquid presently in the liquid containing region 32b, but with the liquid inlet openings not operating. This would permit a more undisturbed outflow of this liquid (which comprises both the water with the chemicals therein) to a separate location, indicated schematically at 134. There could be at this location 134 a tank to collect this liquid separately.
Then, the cycle would proceed as indicated previously herein where there would be the agitation phase, the draining phase, and the flushing phase. During these three phases, the other discharge outlet 86b would be open so that a substantial portion of the manure and other waste material would be directed to another location. Water that is being used during the agitation phase and the subsequent flushing phase is fresh water, the manure and other debris which is flowing with this water into the other discharge opening 88b will be directed to another location, indicated schematically at 136. There may be some benefit in this arrangement in treating each of these discharge portions in a different manner, possibly for recycling in some manner, or subsequent treatment for environmental reasons, or possible economies in the operation in certain respects.
Further, the micro-processor 132 could be operated in a manner to initiate some portions of the cycle for sanitation purposes, and this could be done during periods where the apparatus 20 is not functioning in providing a disinfectant foot bath. For example, some manure and other material could be collecting in the liquid retaining region 32. This could happen if the cows are directed through the pathway in which the apparatus 20b is located. The agitation phase could be operated by itself, without any follow-up, and in this instance the water would be flowing through the inlet openings 58-62, the same as in the first embodiment, with the second discharge opening 86b being open. Alternatively, an agitation phase, a draining phase, and then a flushing phase can be accomplished without any chemical injection into the fresh water. In this manner, there may be a more effective cleaning of the liquid containing region 32.
It is obvious that various other modifications can be made in the present invention without departing from the basic teachings thereof. The claims of the invention are intended to cover not only the specific construction and function of the components and also steps in the method of the present invention, but also the equivalent components, designs, cycles, and steps or phases of these cycles.
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