A method of preparing a compound semiconductor crystal is able to dope the crystal with carbon with high reproducibility. The method includes the steps of sealing a carbon oxide gas of a predetermined partial pressure and a compound semiconductor material in a gas-impermeable airtight vessel, increasing the temperature of the vessel to melt the compound semiconductor material sealed in the vessel, and then decreasing the temperature of the vessel to solidify the melted compound semiconductor material to grow a compound semiconductor crystal containing a predetermined amount of carbon. With this method, a compound semiconductor crystal with a carbon concentration of 0.1×1015cm−3 to 20×1015cm−3 is prepared with high reproducibility.
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0. 43. A method of preparing a compound semiconductor crystal containing carbon, comprising:
making a selected partial pressure of a carbon oxide gas coexistent with a melted material of compound semiconductor raw material and a melted boron oxide base substance in a crucible in a gas-impermeable airtight vessel, and then
decreasing a temperature of the crucible to solidify said melted material in the crucible and thereby grow said compound semiconductor crystal containing a controlled amount of carbon.
0. 48. A method of preparing a compound semiconductor crystal containing carbon, comprising:
making a carbon oxide gas having a selected partial pressure and any gas selected from inert gases and nitrogen gas coexistent with a melted material of a compound semiconductor raw material and a melted boron oxide base substance in a gas-impermeable airtight vessel, and then
decreasing a temperature of said airtight vessel to solidify said melted material and thereby grow said compound semiconductor crystal containing a controlled amount of carbon.
0. 45. A method of preparing a gaas crystal containing carbon, comprising:
making a carbon oxide gas having a pressure in a range of 0.5 Torr to 500 Torr at the melting point of the gaas, coexistent with a melted material of a gaas raw material and a melted boron oxide base substance in a crucible in a gas-impermeable airtight vessel, and then
decreasing a temperature of the crucible to solidify said melted material in the crucible thereby grow said gaas crystal containing a carbon concentration in a range of 0.1×1015cm−3 to 20×1015cm−3.
0. 49. A method of preparing a compound semiconductor crystal containing carbon, comprising:
making a carbon oxide having a selected partial pressure and any gas selected from inert gases and nitrogen gas, coexistent with a melted material of a compound semiconductor raw material and a melted boron oxide base substance in a crucible in a gas-impermeable airtight vessel, and then
decreasing a temperature of said airtight vessel to solidify said melted material in the crucible and thereby grow said compound crystal containing a controlled amount of carbon.
0. 50. A method of preparing a compound semiconductor crystal containing carbon, comprising:
making a carbon oxide gas having a selected partial pressure and any gas selected from inert gases and nitrogen gas, coexistent with a melted material of compound semiconductor raw material and a melted boron oxide base substance in a crucible in a gas-impermeable airtight vessel, and then
decreasing a temperature of the crucible to solidify said melted material in the crucible and thereby grow said compound semiconductor crystal containing a controlled amount of carbon.
0. 52. A method of preparing a gaas crystal containing carbon, comprising:
making a carbon oxide gas having a pressure in a range of 0.5 Torr to 500 Torr at the melting point of the gaas and any gas selected from inert gases and nitrogen gas, coexistent with a melted material of a gaas raw material and a melted boron oxide base substance in a crucible in a gas-impermeable airtight vessel, and then
decreasing a temperature of the crucible to solidify said melted material in the crucible thereby grow said gaas crystal containing a carbon concentration of 0.1×1015cm−3 to 20×1015cm−3.
0. 44. A method of preparing a gaas crystal containing carbon, comprising:
sealing a gaas raw material and a boron oxide base substance in a crucible in a gas-impermeable airtight vessel, heating said raw material and said boron oxide base substance in said airtight vessel to melt them and thereby forming a melted material from said raw material, and decreasing a temperature of the crucible to solidify said melted material in the crucible;
the method including making a carbon oxide gas having a pressure in a range of 0.5 Torr to 500 Torr at the melting point of the gaas, coexistent with the melted material and thereby grow said gaas crystal containing a carbon concentration in a range of 0.1×1015cm−3 to 20×1015cm−3.
0. 51. A method of preparing a gaas crystal containing carbon, comprising:
sealing a gaas raw material and a boron oxide base substance in a crucible in a gas-impermeable airtight vessel,
heating said raw material and said boron oxide base substance in said airtight vessel to melt them and thereby forming a melted material from said raw material, and
decreasing a temperature of the crucible to solidify said melted material in the crucible,
the method including making a carbon oxide gas having a pressure in a range of 0.5 Torr to 500 Torr at the melting point of the gaas and any gas selected from inert gases and nitrogen gas, coexistent with the melted material and thereby grow said gaas crystal containing a carbon concentration in a range of 0.1×1015cm−3 to 20×1015cm−3.
0. 46. A method of preparing a compound semiconductor crystal containing carbon, comprising the following steps;
a) selecting a partial pressure of a carbon oxide gas;
b) sealing said carbon oxide gas having said partial pressure and any gas selected from inert gases and nitrogen gas, and a semiconductor raw material, in a gas-impermeable airtight vessel;
c) after said step b), increasing a temperature of said airtight vessel to melt said raw material in said airtight vessel and thereby form a melted material from said raw material; and
d) after said step c), decreasing said temperature of said airtight vessel to solidify said melted material and thereby grow said compound semiconductor crystal containing a resultant content of said carbon, where said resultant content of said carbon is dependent on said partial pressure of said carbon oxide gas selected in said step a).
0. 47. A method of preparing a compound semiconductor crystal containing carbon, comprising:
sealing a semiconductor raw material and a boron oxide based substance in a gas-impermeable airtight vessel and increasing a temperature of said airtight vessel to melt said raw material and said boron oxide based substance in said airtight vessel and thereby form a melted material from said raw material; and
decreasing said temperature of said airtight vessel to solidify said melted material and thereby grow said compound semiconductor crystal containing a resultant content of said carbon,
the method including selecting a partial pressure of a carbon oxide gas, and making said carbon oxide gas having said selected partial pressure and any gas selected from inert gases and nitrogen gas coexistent with said semiconductor raw material and boron oxide based substance prior to sealing said vessel, so that said resultant content of said carbon is dependent on said selected partial pressure of said carbon oxide gas.
0. 1. A method of preparing a compound semiconductor crystal containing carbon, comprising the following steps:
a) selecting a partial pressure of a carbon oxide gas;
b) sealing said carbon oxide gas having said partial pressure, and a semiconductor raw material, in a gas-impermeable airtight vessel;
c) after said step b), increasing a temperature of said airtight vessel to melt said raw material in said airtight vessel and thereby form a melted material from said raw material; and
d) after said step c), decreasing said temperature of said airtight vessel to solidify said melted material and thereby grow said compound semiconductor crystal containing a resultant content of said carbon, wherein said resultant content of said carbon is dependent on said partial pressure of said carbon oxide gas selected in said step a).
0. 2. The method according to
0. 3. The method according to
0. 4. The method according to
0. 5. The method according to
wherein said steps b) and c) are carried out so that said melted material is located on a first side of a plane extending along a melt interface of said melted material in said airtight vessel, and a gas-filled space containing at least a portion of said carbon oxide gas is provided within said airtight vessel on a second side of said plane opposite said first side, and
further comprising, during said step d), controlling said temperature of said airtight vessel, on said second side of said plane, so that a hottest portion of said gas-filled space and a coolest portion of said gas-filled space have a temperature difference of no more than 300° C. therebetween.
0. 6. The method according to
0. 7. The method according to
0. 8. The method according to
Ccarbon=α×P0.5, wherein Ccarbon represents a value of said resultant content of said carbon per cm3 of said compound semiconductor crystal to be achieved in said step d).
0. 9. The method according to
Ccarbon=α×P0.5, wherein Ccarbon represents said resultant content of said carbon per cm3 of said compound semiconductor crystal, P represents said partial pressure in Torr, and α represents a dependence coefficient.
0. 10. The method according to
0. 11. The method according to
0. 12. The method according to
0. 13. The method according to
0. 14. The method according to
0. 15. The method according to
0. 16. The method according to
0. 17. The method according to
0. 18. The method according to
Ccarbon=α×P0.5, wherein Ccarbon represents said carbon content value in atoms of carbon per cm3 of said compound semiconductor crystal, P represents said partial pressure in Torr, and a represents a dependence coefficient.
0. 19. The method according to
0. 20. The method according to
0. 21. The method according to
0. 22. The method according to
0. 23. The method according to
0. 24. The method according to
0. 25. The method according to
0. 26. The method according to
0. 27. The method according to
0. 28. The method according to
0. 29. The method according to
0. 30. The method according to
0. 31. The method according to
0. 32. The method according to
0. 33. The method according to
0. 34. The method according
a first preliminary step of providing a correlation between partial pressure values for said carbon oxide gas and carbon content values for said compound semiconductor crystal; and
a second preliminary step of selecting a carbon content value;
wherein said step a) comprises selecting said partial pressure to have a partial pressure value correlated to said carbon content value by said correlation.
0. 35. The method according to
0. 36. The method according to
Ccarbon=α×P0.5, wherein Ccarbon represents said carbon content value, P represents said partial pressure value, and a represents a dependence coefficient.
0. 37. The method according to
0. 38. The method according to
0. 39. The method according to
0. 40. The method according to
0. 41. The method according to
0. 42. The method according to
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wherein CCARBON (cm−3) represents carbon concentration in a compound semiconductor crystal, P (Torr) represents partial pressure of the carbon oxide gas, and α represents any coefficient.
In expression (1) coefficient α preferably ranges from 0.25×1015 to 4×1015 cm−3/Torr0.5, more preferably 0.5×1015 to 2×1015 cm−3/Torr0.5.
In accordance with the present invention, preferably the step of subjecting the airtight vessel to a vacuum heat treatment is also provided before the step of sealing carbon oxide gas in the airtight vessel.
The vacuum heat treatment is preferably provided at a temperature of no more than 350° C.
In accordance with the present invention, at least the internal wall of the airtight vessel and at least the outer surface of the contents of the airtight vessel other than the compound semiconductor material and the boron oxide are preferably formed from a material which does not contain carbon.
The material which does not contain carbon includes at least one material selected from the group consisting, e.g., of quartz, silicon nitride, boron nitride, pyrolytic boron nitride and alumina.
In accordance with the present invention, the gas-impermeable airtight vessel can at least partially be formed from quartz.
Preferably, the portion formed from quartz has a thickness of no less than 1.5 mm.
In growing the crystal, preferably the portion formed from quartz is controlled to have a temperature of at most 1270° C.
In accordance with the present invention, in growing the crystal a space behind a raw-material melt of melted compound preferably has its most heated portion and its least heated portion with a temperature difference of no more than 300° C. therebetween.
In accordance with the present invention, the space behind the raw-material melt is preferably larger, more preferably no less than twice larger in volume than the space on the side of the raw-material melt.
A method of preparing a compound semiconductor crystal in accordance with the present invention is applicable to preparing a compound semiconductor crystal of GaAs.
In another aspect, the present invention provides a compound semiconductor crystal prepared in accordance with the above-described method of preparing a compound semiconductor crystal, having a carbon concentration of 0.1×1015 cm−3 to 20×1015 cm−3.
In accordance with the present invention, the compound semiconductor includes GaAs.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
The present invention is based on a method of preparing a compound semiconductor crystal in a sealed system (a system incapable of supplying a gas from outside an airtight vessel) using a gas-impermeable airtight vessel.
In accordance with the present invention, carbon oxide gas of a predetermined partial pressure as well as a compound semiconductor provided as a raw material are sealed in a gas-impermeable airtight vessel, the temperature of the airtight vessel is increased to melt the compound semiconductor material and the temperature of the airtight vessel is then decreased to solidify the melted compound semiconductor material to grow a compound semiconductor crystal to thereby allow the compound semiconductor crystal to be doped with carbon with high reproducibility.
As the carbon oxide gas, a stable CO or CO2 gas can be used to allow the crystal to be doped with carbon in particularly high reproducibility.
In growing the crystal, preferably at least a portion of the melt of the compound semiconductor material can be kept in contact with boron oxide (B2O3) and more preferably the upper surface of the melt can be entirely covered with boron oxide (B2O3) to prevent other elements of impurities from being introduced into the melt so as to further enhance the reproducibility of the carbon concentration of the crystal.
To reduce an influence of the water contained in B2O3 to control the carbon concentration of the crystal in high reproducibility, B2O3 preferably has a water content of no more than 300 ppm, more preferably no more than 100 ppm. To reduce an influence of variation of the water content of B2O3 to control the carbon concentration of the crystal in high reproducibility, the variation of the water content of B2O3 is preferably controlled to fall within a range from +20% to −20%.
To obtain a practical carbon concentration for a compound semiconductor crystal, i.e., 0.1×1015 cm−3 to 20×1015 cm−3, carbon oxide gas requires a partial pressure of 0.1 to 100 Torr at 25° C., substantially establishing the relation: (carbon concentration in a compound semiconductor crystal)=α×(partial pressure of carbon oxide gas)0.5, wherein α represents any coefficient and is preferably 0.25×1015 to 4×1015 cm−3/Torr0.5, more preferably 0.5×1015 to 2×1015 cm−3/Torr0.5.
Conventionally in the prior art, the ambient gas has been represented or quantified by its concentration. For example, an ambient gas for GaAs crystal growth typically has a pressure of 1 to 30 atm. When an ambient gas of 1 atm and an ambient gas of 30 atm which have the same gas concentration are converted into terms of partial pressure, the partial pressure of the latter is 30 times larger than that of the former.
The inventors of the present invention have found that in a method of preparing a compound semiconductor crystal in a sealed system (a system incapable of supplying a gas from outside an airtight vessel) using a gas-impermeable airtight vessel, the carbon concentration in the crystal is correlated to the partial pressure of the carbon oxide gas sealed in the airtight vessel rather than the concentration of the carbon oxide gas sealed in the airtight vessel.
Herein the carbon oxide gas sealed in the airtight vessel is represented in the partial pressure at 25° C., since the partial pressure of the carbon oxide gas increases as the temperature of the airtight vessel is increased in growing a crystal. Since a GaAs crystal has a melting point of approximately 1238° C., the partial pressure of the carbon oxide gas sealed at a room temperature (of 25° C.) is considered to be increased by approximately five times during the crystal growth.
While in accordance with the present invention, carbon oxide gas having a predetermined partial pressure is sealed in an airtight vessel, carbon oxide gas may be sealed together with another gas, which can include inert gases, such as helium, neon, argon, krypton, xenon, and nitrogen gas. When only carbon oxide gas is sealed in the vessel, it has a concentration of 100%. When carbon oxide gas is sealed, e.g., together with any of the above gases of 50%, the carbon oxide gas has a concentration of 50%. It should be noted, however, that if carbon oxide gas is thus sealed together with any of the above gases, the expression: (carbon concentration in a compound semiconductor crystal)=α×(partial pressure of carbon oxide gas)0.5 is sufficiently satisfied by the coefficient a preferably having the value of 0.25×1015 to 4×1015 cm−3/Torr0.5, more preferably 0.5×1015 to 2×1015 cm−3/Torr0.5.
Removal of water absorbed in the airtight vessel further enhances the reproducibility of the carbon concentration in the crystal. Accordingly it is preferable to apply a vacuum heat treatment to the airtight vessel before it is sealed. The vacuum heat treatment applied immediately before the vessel is sealed is applied preferably at no more than 350° C., at which temperature B2O3 does not soften or deform.
To control the carbon concentration of the crystal in high reproducibility, at least the internal wall of the airtight vessel and at least the outer surface of the contents of the vessel other than the compound semiconductor as a raw material and boron oxide are preferably formed from a material which does not contain carbon, so that further generation of carbon oxide gas can be prevented in the vessel. More specifically, the airtight vessel is preferably formed from a material which does not contain carbon, or the vessel preferably has its internal wall coated with a material which does not contain carbon. It is also preferable that the contents of the airtight vessel other than the compound semiconductor material and boron oxide be formed from a material which does not contain carbon or that the contents have the outer surface coated with a material which does not contain carbon. The material which does not contain carbon is preferably quartz, silicon nitride, boron nitride, pyrolytic boron nitride or alumina.
Furthermore, the gas-impermeable airtight vessel of the present invention can at least partially be formed from quartz, since quartz has superior airtightness and hardly reacts with elements forming the compound semiconductor or carbon oxide gas.
In accordance with the present invention, carbon oxide gas having a predetermined partial pressure is sealed in a gas-impermeable airtight vessel. However, when the airtight vessel is deformed and its internal volume is changed, the partial pressure of the sealed carbon oxide gas is changed and the carbon concentration of the resulting compound semiconductor crystal will deviate from a targeted carbon concentration.
The strength of quartz is reduced at high temperature and is significantly reduced at a temperature at which a GaAs crystal is grown, i.e., 1238° C. If a gas-impermeable airtight vessel is at least partially formed from quartz, the difference between the pressure internal to the vessel and that external to the vessel deforms the quartz portion of the vessel and thus changes the internal volume of the vessel. The inventors of the present invention have found that as the vessel's quartz portion is increased in thickness, deformation of the quartz portion is reduced at high temperatures and variation in the vessel's internal volume is thus reduced. The inventors have also found that the quartz portion of the vessel preferably has a thickness of no less than 1.5 mm, more preferably no less than 2.0 mm, still more preferably no less than 2.5 mm.
The inventors have also found that as temperature is decreased, deformation of quartz is reduced and variation in the vessel's internal volume is reduced. The inventors have also found that the quartz portion of the vessel preferably has a temperature of at most 1270° C., more preferably at most 1260° C., further still more preferably at most 1250° C.
In accordance with the present invention, carbon oxide gas of a predetermined partial pressure is sealed in a gas-impermeable airtight vessel. When the temperature of the airtight vessel varies, however, the partial pressure of the sealed carbon oxide gas changes and the carbon concentration of the resulting compound semiconductor crystal thus deviates from a targeted carbon concentration.
In particular, the hollow gas-filled space on the side of the raw-material melt, more specifically, the space between the crucible 5 and the ampoule 8 located below the interface (labeled A in
In contrast, the temperature of the hollow gas-filled space behind the raw-material melt, i.e., the hollow gas-filled space within the ampoule 8 located above interface A can be controlled regardless of crystal growth. Thus, controlling the temperature of this space behind the raw-material melt, can prevent reduction of the average temperature of the carbon oxide gas in the airtight vessel and reduce reduction of the partial pressure of the carbon oxide gas in the vessel. Reducing the temperature difference between the most and least heated portions of the space behind the raw-material melt can reduce reduction of the partial pressure of the carbon oxide gas in the vessel. The temperature difference between the most and least heated potions of the space behind the melt is preferably no more than 300° C., more preferably no more than 200° C., still more preferably no more than 100° C.
When the hollow gas-filled space behind the raw-material melt is larger in volume than the hollow gas-filled space on the side of the raw-material melt, this can further reduce the reduction of the partial pressure of the carbon oxide gas in the vessel that is caused when the average temperature of the gas in the vessel is reduced. The space behind the raw-material melt is preferably no less than twice, more preferably no less than three times, still more preferably no less than four times larger in volume than that on the side of the raw-material melt.
Furthermore, the method of the present invention is particularly applicable to preparation of GaAs crystal.
Hereinafter, an example of actual preparation of a GaAs crystal in accordance with the present invention will now be described in detail.
Referring to
Quartz ampoule 8 was vacuumed to 1×10−6 Torr and also heated to 300° C. to remove water adsorbed on the internal wall of ampoule 8 and the raw material. Then, CO2 gas 7 of 3 Torr was introduced and sealed in ampoule 8. Ampoule 8 was mounted on a support 9 and thus set internal to a vertical heater 6 provided in a chamber 10, and the temperature of heater 6 was increased to melt GaAs material 2 and an upper portion of seed crystal 3.
Then the temperature profile of the heater was adjusted to decrease the temperature from the side of the seed crystal 3 and the entirety of raw-material melt 2 was thus solidified to grow a crystal. In the crystal growth, the highest temperature of ampoule 8 was also controlled not to exceed 1250°. Furthermore, the temperature of an upper portion of ampoule 8 was controlled so that the space located behind the raw-material melt, i.e., that located above interface A shown in
The temperature was reduced to a room temperature and quartz ampoule 8 was then cut and opened to separate a GaAs crystal from crucible 5.
The resulting GaAs crystal had a diameter of 80 mm, and the portion having the diameter of 80 mm was approximately 18 cm long. A sample of 5 mm thick for measurement of carbon concentration was cut out at the position of a shoulder of the crystal (fraction solidified: g of 0.1).
The CAs concentration in the crystal grown under a different partial pressure of sealed CO2 was similarly measured. The measured results are provided in Table 1.
TABLE 1
Partial pressure of sealed CO2 gas and
CAs concentration in GaAs crystal
Partial pressure of sealed CO2 gas
CAs concentration in GaAs crystal
(Torr)
(cm−3)
0.5
0.8 × 1015
3.0
(embodiment)
2.1 × 1015
4.5
2.7 × 1015
6.0
3.1 × 1015
10.0
4.0 × 1015
30.0
6.5 × 1015
60.0
10.0 × 1015
100.0
13.2 × 1015
It has been found from the results presented in Table 1 that the relation: (carbon concentration in a compound semiconductor crystal)=α×(partial pressure of carbon oxide gas)0.5 can be substantially established, wherein a=1.25×1015 cm−3/Torr0.5 under the conditions of the first embodiment.
As a result of experimentally growing a crystal under various conditions, it has been revealed that to obtain a value of a practical carbon concentration in a compound semiconductor crystal, i.e., 0.1×1015 to 20×1015 cm−3, a preferable partial pressure of carbon oxide gas is 0.1 to 100 Torr at 25° C., substantially establishing the relation: (carbon concentration in a compound semiconductor crystal)=α×(partial pressure of carbon oxide gas)0.5 and that coefficient α preferably ranges from 0.25×1015 to 4×1015 cm−3/Torr0.5, more preferably 0.5×1015 to 2×1015 cm−3/Torr0.5, since the coefficient can vary with the conditions of the experiment carried out.
It has also been found as a result of an experiment using B2O3 with its water content varied from 30 to 1000 ppm that the carbon concentration in the crystal can be controlled in higher reproducibility when the water content of B2O3 is lower and has less variation. Satisfactory reproducibility of the carbon concentration in crystal is achieved when the water content of B2O3 is no more than 300 ppm, particularly no more than 100 ppm and the variation of the water content of B2O3 is controlled to fall within a range from +20% to −20%. With CO2 gas replaced with CO gas, a similar result has also been obtained in a similar manner.
Thus, the present invention can provide a method of preparing a compound semiconductor crystal in a sealed system (a system incapable of supplying a gas from outside an airtight vessel) using a gas-impermeable airtight vessel to allow the compound semiconductor crystal to be doped with carbon in high reproducibility.
Furthermore, carbon oxide gas of a predetermined partial pressure sealed in the gas-impermeable airtight vessel together with compound semiconductor provided as a raw material allows a compound semiconductor crystal with a desired carbon concentration and hence with a desired electrical characteristic to be prepared in high reproducibility, since the electrical characteristic of the compound semiconductor crystal depends on the carbon concentration of the crystal.
Thus the present invention can provide satisfactory crystal yield.
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.
Sawada, Shinichi, Kawase, Tomohiro, Tatsumi, Masami
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