A method of manufacturing an absorbent article, and an absorbent article, in the form of a pants-type diaper or a sanitary panty, starting from a flat blank which includes an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond the body on both sides thereof. The method includes the step of folding the blank around a transverse axis so that the end edges of the side parts lie edge-to-edge. At least one folded band of flexible material is placed between each pair of front and rear side parts which lie opposite one another in the folded state of the blank, and the free ends of the bands are fastened to adjacent side parts.
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1. A method of manufacturing a pants-type diaper or a sanitary panty, starting from a flat blank which includes an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond the body on both sides thereof, said method comprising the step of folding the blank around a transverse axis so that the end edges of the side parts lie edge-to-edge, characterized by placing at least one folded band of flexible material between each pair of front and rear side parts which oppose one another in the folded state of the blank, so that the free ends of the bands situated between the pairs of opposing side parts are turned against each other, and by fastening the free ends of said bands to adjacent side parts to form the pant-type diaper or sanitary panty.
3. A method of manufacturing a pants-type diaper or a sanitary panty, starting from a flat blank which comprises an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond the body and on opposite sides thereof, wherein one of the casing sheets comprises a liquid-permeable inner layer and the other of the casing sheets comprises a liquid-impermeable outer layer, wherein the blank is folded about a transverse axis so that the end edges of the side parts lie edge-to-edge, characterized by folding at least one band of flexible material about each pair of front and rear side parts which oppose one another in the folded state of the blank, and by fastening the free ends of the folded bands directly to a surface of the adjacent side parts on the liquid-permeable inner layer which faces the wearer and is adapted to directly contact the wearer during use to form the pants-type diaper or sanitary panty.
0. 21. A pants-type diaper or sanitary panty, comprising:
an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond said body on both sides thereof,
the opposing front and rear side parts are joined together during manufacture to form a circumferential waist opening and two predefined leg openings of the pants-type diaper or sanitary panty, wherein only a separate piece of material, that is separate from the front and rear side parts by not being integral with the front and rear side parts and which extends between each pair of the opposing front and rear side parts and forms a joint between these side parts, such that the side parts are not directly joined to each other and do not overlap one another when the article is worn, and such that said joint lies in a plane which is the same plane as the opposing front and rear side parts so that outside surfaces of the front and rear side parts are directly attached to a same side of the separate piece of material and the joint will be subjected essentially to shear forces when the article is worn, and the separate piece of material is formed of only non-elastic material so that the material extending between each pair of the opposing front and rear side parts is non-elastic.
0. 23. A pants-type diaper or sanitary panty, comprising:
an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond all portions of said body on both sides thereof, one casing sheet and the side parts thereof having the same lateral dimensions as the other casing sheet and the side parts thereof, and a lateral distance between longitudinal edges of the side parts on the front end part being the same as a lateral distance between longitudinal edges of the side parts on rear end part,
the opposing front and rear side parts are joined together during manufacture to form a circumferential waist opening and two predefined leg openings of the pants-type diaper or sanitary panty, wherein a separate piece of material, that is separate from the front and rear side parts by not being integral with the front and rear side parts extends between each pair of the opposing front and rear side parts and a joint is formed between each of these side parts such that said joint lies in a plane which is the same plane as the opposing front and rear side parts so that the front and rear side parts are directly attached to a side of the separate piece of material that faces away from a wearer during use and the joint will be subjected essentially to shear forces when the article is worn, wherein the joint is a mechanical joint of a self-fastening type.
5. A pants-type diaper or sanitary panty, comprising:
an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond all portions of said body on both sides thereof, one casing sheet and the side parts thereof having the same lateral dimensions as the other casing sheet and the side parts thereof, and a lateral distance across longitudinal edges of the side parts on the front end part being the same as a lateral distance across longitudinal edges of the side parts on the rear end part,
the opposing front and rear side parts are joined together during manufacture to form a circumferential waist opening and two predefined leg openings of the pants-type diaper or sanitary panty,
wherein a separate piece of material, that is separate from the front and rear side parts by not being integral with the front and rear side parts, extends between each pari pair of the opposing front and rear side pars parts and forms a joint between these side parts such that said joint lies in a plane which is the same plane as the opposing front and rear side parts so that surfaces of the front and rear side parts which face a wearer during use of the assembly are directly attached to a same side of the separate piece of material and the joint will be subjected essentially to shear forces when the article is worn, and the separate piece of material is formed of only non-elastic material.
0. 28. A pants-type diaper or sanitary panty, comprising:
an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond all portions of said body on both sides thereof, one casing sheet and the side parts thereof having the same lateral dimensions as the other casing sheet and the side parts thereof, and a lateral distance across longitudinal edges of the side parts on the front end part being the same as a lateral distance across longitudinal edges of the side parts on rear end part,
the opposing front and rear side parts are joined together during manufacture to form a circumferential waist opening and two predefined leg openings of the pants-type diaper or sanitary panty,
wherein a separate piece of material, that is separate from the front and rear side parts by not being integral with the front and rear side parts, extends between each pair of the opposing front and rear side parts and forms a joint between these side parts such that said joint lies in a plane which is the same plane as the opposing front and rear side parts so that surfaces of the front and rear side parts which face a wearer during use of the assembly are directly attached to a same side of the separate piece of material and the joint will be subjected essentially to shear forces when the article is worn, and
wherein the separate pieces of material are each comprised of two separate parts which are mutually joined together by a releasable and refastenable fastener means.
0. 22. A pants-type diaper or sanitary panty, comprising:
an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond said body on both sides thereof, one casing sheet and the side parts thereof having the same lateral dimensions as the other casing sheet and the side parts thereof, and a lateral distance across longitudinal edges of the side parts on the front end part being the same as a lateral distance across longitudinal edges of the side parts on rear end part,
the opposing front and rear side parts are joined together during manufacture to form a circumferential waist opening and two predefined leg openings of the pants-type diaper or sanitary panty, wherein only a separate piece of material, that is separate from the front and rear side parts by not being integral with the front and rear side parts and which extends between each pair of the opposing front and rear side parts and forms a joint between these side parts such that said joint lies in a plane which is the same plane as the opposing front and rear side parts so that the front and rear side parts are directly attached to a same side of the separate piece of material and the joint will be subjected essentially to shear forces and the front and rear side parts are non-overlapping in the circumferential direction when the article is worn, the separate piece of material made up of only non-elastic material so that the material extending between each pair of the opposing front and rear side parts is non-elastic.
0. 19. A pants-type diaper or sanitary panty, comprising:
an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond said body on both sides thereof, both casing sheets having a longitudinal length and a lateral width, the lateral width being the greatest at each longitudinal end of the casing sheets;
the opposing front and rear side parts are joined together during manufacture to form a circumferential waist opening and two predefined leg openings of the pants-type diaper or sanitary panty,
wherein only a single separate piece of material, separate from the front and rear side parts, extends between each pair of the opposing front and rear side parts and is directly connected to the side parts to form a joint between the side parts such that said joint lies in a plane which is the same plane as the opposing front and rear side parts so that outside surfaces of the front and rear side parts are attached directly to a same side of the separate piece of material and the joint will be subjected essentially to shear forces when the article is worn,
wherein each of the pairs of the opposing front and rear side parts are joined together by the respective single separate piece of material and the front and rear side parts are not directly joined to one another and do not overlap one another when the article is worn, and the single separate piece of material is formed of only non-elastic material so that the material extending between each pair of the opposing front and rear side parts is non-elastic.
0. 27. A pants-type diaper or sanitary panty, comprising:
an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond said body on both sides thereof, one casing sheet and the side parts thereof having the same lateral dimensions as the other casing sheet and the side parts thereof,
the opposing front and rear side parts are joined together during manufacture to form a circumferential waist opening and two predefined leg openings of the pants-type diaper or sanitary panty,
wherein a separate piece of material, that is separate from the front and rear side parts by not being integral with the front and rear side parts, extends between each pair of the opposing front and rear side parts and forms a joint between the side parts such that said joint lies in a plane which is the same plane as the opposing front and rear side parts,
wherein said separate piece of material lies in said plane such that the front and rear side parts are directly attached to a same side of the separate piece of material and the joint will be subjected essentially to shear forces when the article is worn, and
wherein the separate piece of material joining the front and rear side parts includes two parts formed of the same material, each part of the two parts having two ends, a first end of one part is positioned adjacent to a first end of the other part, and the first ends joined to each other by a mechanical fastener of a self-fastening type, and second opposite ends of each part are joined to a respective front or rear side part.
0. 24. A pants-type diaper or sanitary panty, comprising:
an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond said body on both sides thereof, one casing sheet and the side parts thereof having the same lateral dimensions as the other casing sheet and the side parts thereof, and both casing sheets having a longitudinal length and a lateral width, the lateral width being the greatest at each longitudinal end of the casing sheets;
the opposing front and rear side parts are joined together during manufacture to form a circumferential waist opening and two predefined leg openings of the pants-type diaper or sanitary panty, wherein a separate piece of material, that is separate from the front and rear side parts by not being integral with the front and rear side parts, extends between each pair of the opposing front and rear side parts and forms a joint between these side parts such that said joint lies in a plane which is the same plane as the opposing front and rear side parts so that the front and rear side parts are directly attached to a same side of the separate piece of material, the joint will be subjected essentially to shear forces when the article is worn and the front and rear side parts are spaced from each other to thereby define a predetermined distance between the front and rear side parts as measured along a circumferential direction of the circumferential waist, the separate piece of material is formed of only non-elastic material so that the material extending between each pair of the opposing front and rear side parts is non-elastic.
0. 20. A pants-type diaper or sanitary panty, comprising:
an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond said body on both sides thereof, one casing sheet and the side parts thereof having the same lateral dimensions as the other casing sheet and the side parts thereof, and a lateral distance across longitudinal edges of the side parts on the front end part being the same as a lateral distance across longitudinal edges of the side parts on rear end part,
the opposing front and rear side parts are joined together during manufacture to form a circumferential waist opening and two predefined leg openings of the pants-type diaper or sanitary panty, wherein only a separate piece of material, that is separate from the front and rear side parts by not being integral with the front and rear side parts, extends between each pair of the opposing front and rear side parts and forms a joint between these side parts such that said joint lies in a plane which is the same plane as the opposing front and rear side parts so that the front and rear side parts are directly attached to a same side of the separate piece of material and the joint will be subjected essentially to shear forces when the article is worn, and the separate piece of material is folded when the opposing front and rear side parts lie parallel to each other;
the front and rear side parts are spaced from each other to thereby define a predetermined distance between the front and rear side parts as measured along a circumferential direction of the circumferential waist; and
the separate piece of material is formed of only non-elastic material and the separate piece of material is non-elastic so that the predetermined distance remains constant when the pants-type diaper or sanitary panty is worn.
0. 18. A pants-type diaper or sanitary panty, comprising:
an elongated absorbent body enclosed between two casing sheets, the casing sheets having an area of reduced lateral width at a central portion along the length of the casing sheets to form leg openings, and at opposing front and rear end parts of the absorbent body, the casing sheets have side parts which extend laterally beyond said body and the leg openings on both sides thereof, the side parts having lateral edges extending parallel to a longitudinal axis of the casing sheets, one casing sheet and the side parts thereof having the same lateral dimensions as the other casing sheet and the side parts thereof, and a lateral distance across longitudinal edges of the side parts on the front end part being the same as a lateral distance across longitudinal edges of the side parts on rear end part;
the opposing front and rear side parts are joined together during manufacture to form a circumferential waist opening and two predefined leg openings of the pants-type diaper or sanitary panty,
wherein only a single separate piece of material, separate from the front and rear side parts, extends between each pair of the opposing front and rear side parts and is directly connected to the side parts to form a joint between the side parts such that said joint lies in a plane which is the same plane as the opposing front and rear side parts so that said joint lies in a plane which is adjacent to and parallel with the opposing front and rear side parts and the joint will be subjected essentially to shear forces when the article is worn,
wherein each of the pairs of the opposing front and rear side parts are joined together by the respective single separate piece of material and the front and rear side parts are spaced apart by a predetermined distance such that the front and rear side parts do not overlap one another in the circumferential direction.
0. 2. The method according to
0. 4. The method according to
0. 6. The pants-type diaper or sanitary panty according to
0. 7. The pants-type diaper or sanitary panty according to
0. 8. The pants-type diaper or sanitary panty according to
0. 9. The pants-type diaper or sanitary panty according to
10. The pants-type diaper or sanitary panty according to
11. The pants-type diaper or sanitary panty according to
12. The pants-type diaper or sanitary panty according to
13. The pants-type diaper or sanitary panty according to
14. The pants-type diaper or sanitary panty according to
15. The pants-type diaper or sanitary panty according to
16. The method according to
17. The pants-type diaper or sanitary panty according to
0. 25. A pants-type diaper or sanitary panty according to claim 24, wherein outside surfaces of the front and rear side parts are attached to a same side of the separate piece of material.
0. 26. A pants-type diaper or sanitary panty according to claim 24, wherein inside surfaces of the front and rear side parts are attached to a same side of the separate piece of material.
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The present invention relates to a method of manufacturing an absorbent article in the form of a pants-type diaper or a sanitary panty, beginning with a flat diaper blank which comprises an elongated absorbent body enclosed between two casing sheets which at opposing front and rear end parts of the absorbent body have side parts which extend laterally beyond the absorbent body on both sides thereof, said method comprising the step of folding the blank about a transverse axis so that the end edges of said side parts will lie edge-to-edge. The invention also relates to an absorbent article manufactured in accordance with the method.
Present-day all-in-one diapers are being replaced to an ever greater extent with pants-type diapers, or so-called training pants, for slightly older diaper-wearing children. Pants-type diapers have a number of good features. They fit well on the wearer, they are easy to put on and take off with the child in a standing position, they sit firmly in place after having been put onto a child, and conform to the anatomy of the child as the child moves, in a comfortable fashion. Moreover, pants-type diapers resemble conventional underpants and it is easy to understand how they shall be used, thereby in many instances enabling somewhat older diaper-wearing children to perform themselves the simple operations required in putting on the pant diaper.
EP A2-0,320,991 defines a pants-type diaper which is produced by folding a blank of the aforesaid kind in the manner described in the introduction, whereafter the bordering side edges of the side parts are fastened together by ultrasonic welding or gluing. A pants-type diaper manufactured in this way will necessarily have at least two outwardly standing side seams which, when the diaper is worn, are subjected to loads or forces that are directed generally at right angles to the bonded surfaces, i.e. to so-called peel forces. Consequently, the side seams must be sufficiently strong to withstand the forces to which they are subjected, meaning that a high degree of precision is required when joining the surfaces together and also when selecting the materials to be joined. Neither are the seams attractive from an aesthetic point of view, which is a negative feature from a commercial aspect.
An object of the present invention is to provide a pants-type diaper or a sanitary panty having side seams which from a loading aspect are more advantageous than side seams that are subjected to peeling forces, and which has aesthetically attractive side parts.
This object is achieved in accordance with the invention by means of a method of the kind defined in the introduction which is characterized by placing at least one folded band of flexible material between each pair of front and rear side parts that lie opposite one another in the folded state of the blank, and by fastening the free ends of the band to respective adjacent side parts.
According to one preferred embodiment of the invention, the folded bands are placed on and fastened to the front or rear side parts of the blank prior to folding said blank, and the band is folded in a bellows like fashion prior to fastening the same to the side parts.
This method can also be applied even when the blanks form a continuous string, i.e. prior to separating the individual blanks from said string.
When, for reasons of a production/technical nature, the blanks are separated individually from a continuous string of blanks prior to bringing the side parts together, it is proposed in accordance with the invention that a method of but with the elastic threads 7 in FIG. 2 omitted and glue beads 23 addedin41 31 of the pants-type diaper illustrated in
Similar to a pair of underpants, the pants-type diaper illustrated in
Thus, when the pants-type diaper is worn, the joint between the bands 13 and the casing sheet 9 will be affected essentially only by forces that act in the circumferential direction of the waist part, said joints therewith solely being subjected to shear forces. As a result of the construction of the inventive pant diaper, the joint will not be subjected to peeling forces that are unfavourable from a loading aspect. Consequently, the requirements placed on the properties of these joint are much less stringent than the requirements placed on the joint of known pants-type diapers. The joint produced by the inventive method are also attractive from an aesthetic aspect and fulfil the purpose of imitating conventional underpants in a much better manner than the earlier known pants-type diapers.
The inventive method also provides certain technical manufacturing advantages over the known method of joining together the side parts of a pants-type diaper taught by the aforesaid EP-A2-0,320,991. When manufacturing the known pants-type diaper, a greater degree of precision is required when joining the edges of the side parts together, both with regard to folding the blanks so that the side edges of the front and rear side parts will lie edge-to-edge, and with regard to the actual joining process, in which a welding or gluing unit must be guided with the same precision. When practicing the inventive method, it is immaterial from a functional aspect whether or not the bands are slightly displaced from their intended position on the front side parts when mounting the bands on the underlying web or string of blanks, or whether or not the glue beads 23 (
Another advantage is that the circumferential extension of the bands 13 can be varied to a large extent, and if desired this extension can be made sufficiently large to enable the side parts of the diaper to be comprised almost completely of said bands. This construction will reduce the waste of casing material, since the lateral extension of the openings in the string or web of blanks will be reduced to a corresponding extent. However, in the case of this construction, it is not possible to attach the bands in a single-folded state to the pants-type diaper blank, since the bands would then be severed when cutting the individual blanks from the blank string. In order to enable bands of greater extension in the circumferential direction of the manufactured diaper to be applied, it is necessary to fold the bands in a bellows fashion prior to application, so as to restrict the extension of the bands in the transverse direction of the blanks.
The aforedescribed method of mounting the bands on the side parts of a pants-type diaper blank can be applied in both transverse and longitudinal production of pants-type diapers, although with the difference that in the case of longitudinal production, it is necessary to cut the individual blanks from the blank string prior to folding the rear side parts onto the front side parts.
When the blanks are advanced in the form of individual blanks, the bands can be applied to the casing sheet 2 instead of to the casing sheet 9, by first fastening one free end of the bands to the front side parts of the blank, and thereafter folding the blank. The bands, which are initially not folded and flat, are then folded in over the rear side parts of the folded blank and fastened thereto. Naturally, it is also possible to apply the flat bands to the front side parts of the individual, flat blanks, whereafter the blank and then the bands are folded, wherewith the bands will be attached to the inner surfaces of the front side parts and the outer surfaces of the rear side parts.
In this regard, it is pointed out that the bands may, of course, be fastened to the front and the rear side parts in a reverse manner to that described, i.e. the bands may be first fastened to the rear side parts and then to the front side parts.
According to one variant of the method described with reference to
As mentioned in the aforegoing, pants-type diapers have a number of good features, but also some drawbacks. It is difficult to change a pants-type diaper with the wearer in a lying position, and requires the removal of a garment worn outside the pant diaper when making the change. Neither can a used pants-type diaper be rolled up and sealed in the same way as an all-in-one diaper. Furthermore, the diaper wearer is liable to be dirtied when removing a used pant diaper containing feces.
These drawbacks can be overcome in a particularly simple way with an inventive pants-type diaper, simply by using bands that are comprised of two parts which are joined together by means of a releasable and refastenable fastener means.
Although the invention has been described and illustrated solely with reference to pants-type diapers, it will be understood that the invention can also be applied to sanitary panties, i.e. panties in which absorbent bodies for absorbing menstrual fluids or light incontinence discharges are integrated.
It will be understood that the described embodiments can be modified within the scope of the invention. For instance, the absorbent body may have a form different to that described and may include several layers, which in turn means that the described plant for manufacturing pants-type diapers in accordance with the invention will be modified correspondingly. Furthermore, the pants-type diaper blanks can be folded and the front and rear side parts of the blanks brought together with the aid of means other than those described. The individual pants-type diapers can be cut from the continuous web of blanks in conjunction with bringing the front and the rear side parts of the blanks together, instead of in a separate following stage. Furthermore, more than one band can be used to fasten the mutually opposing front and rear side parts. The invention is therefore restricted solely by the scope of the following claims.
Kling, Robert, Widlund, Urban, Hedlund, Gunilla
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