A computer based system is provided that is capable of displaying component and process structures for configurable product classes stored in a data structure. product classes in the data structure are represented by product nodes. components, which are abstractions of concrete items used in the product, are represented by component nodes. component nodes are mapped to each product class with which the component is associated, and are associated with one or more component variants, which are concrete items used in the manufacture of a particular product variant. process nodes, which are abstractions of actual steps required to produce a product variant, known as process variants, are represented by process nodes. The computer based system can display several alternative views of the data structure. For example, upon receiving a selection for a particular product class, the computer based system converts and can graphically display all component and process nodes associated with that product class. Alternatively, the system can receive input of a product variant and display all component variants used in its production, which is its bill of materials.
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0. 27. A medium bearing a data structure, said data structure comprising:
a representation of a product having product variants,
a component node linked to said product representation and associated with component variants used in the product variants, and
a process node linked to the component node and associated with specific production steps that are used in the manufacture of product variants.
0. 26. A computer-based system comprising a memory having a data structure, said data structure comprising
a representation of a product having product variants,
a component node linked to said product representation and associated with component variants used in the product variants, and
a process node linked to the component node and associated with actual production steps that are used in the manufacture of product variants.
0. 28. A computer-based method comprising:
representing products by a product class;
linking to the product class a component node that represents a component and a process node that represents a process, the process node being linked to the component node,
associating component variants with the component node, the component variants representing items that are used in the product variants, and
associating process variants with a process node that represent actual production steps that are used in the manufacture of the product variants of the product.
0. 31. A method comprising
displaying a user interface,
receiving a selection by a user of an application view node that is linked to a product class and is associated with at least one of a component node associated with the product class or a process node associated with the product class,
the component node being associated with component variants and the process node being associated with process variants, the component variants representing items and the process variants representing actual production steps that are used in the manufacture of the product variants, and
converting the selected application view node into a graphical representation for visual display.
0. 32. A computer implemented method for handling a product in a production process, wherein the product has a plurality of product variants, comprising:
providing a plurality of component nodes, wherein each component node is an abstraction of a concrete item that is used in the product;
assigning at least one component variant to each component node, wherein each component variant specifies a concrete item that can be used for the manufacture of a particular product variant of the product, so that for a component node of the product only a component variant that is assigned to the component node can be selected;
connecting a plurality of component nodes through a plurality of process nodes, wherein a process node is an abstraction of the actual steps used to manipulate the components that it is linked to; and
assigning at least one process variant to each process node, wherein a process variant represents concrete operations used in the production process for the components linked to a corresponding process node.
0. 34. A computer system for handling a product in a production process, wherein the product has a plurality of product variants, comprising the following means:
a means for providing a plurality of component nodes, wherein each component node is an abstraction of a concrete item that is used in the product;
a means for assigning at least one component variant to each component node,
wherein each component variant specifies a concrete item that can be used for the manufacture of a particular product variant of the product, so that for a component node of the product only a component variant that is assigned to the component node can be selected;
a means for connecting a plurality of component nodes through a plurality of process nodes, wherein a process node is an abstraction of the actual steps used to manipulate the components that it is linked to; and
a means for assigning at least one process variant to each process node, wherein a process variant represents concrete operations used in the production process for the components linked to a corresponding process node.
0. 36. A computer system for handling a product in a production process, wherein the product has a plurality of product variants, comprising:
a memory storing a data structure, wherein the data structure provides the following data:
a) a plurality of component nodes, wherein each component node is an abstraction of a concrete item that is used in the product;
b) a plurality of component variants, wherein each component variant specifies a concrete item that can be used for the manufacture of a particular product variant of the product, so that for a component node of the product only a component variant that is assigned to the component node can be selected;
c) a plurality of process nodes, wherein each process node is an abstraction of the actual steps used to manipulate the components that it is linked to;
d) a plurality of process variants, wherein each process variant represents concrete operations used in the production process for the components linked to a corresponding process node; and
a processor executing the following steps:
a) assigning at least one component variant to each component node;
b) connecting a plurality of component nodes through a plurality of process nodes; and
c) assigning at least one process variant to each process node.
0. 1. A computer based system for displaying components and processes associated with configurable product classes, comprising a display, a memory, a central processor and a user interface, wherein said memory has a data structure, said data structure comprises:
a) a product layer comprising at least one product, wherein each product is represented by a product class;
b) a node structure layer comprising
at least one component node, wherein each of said at least one component node represents a component, and wherein said each of said at least one component node is linked to the product class representing the respective one of said at least one product in which said component is used, and
at least one process node, wherein each of said at. least one process node represents a process, and wherein said each of said at least one process node is linked to the product class representing the respective one of said at least one product in whose manufacture said process is used, and wherein said each of said at least one process node is also linked to the respective one of said at least one component node representing a component used in said process represented by said each of said at least one process node;
c) a variant layer comprising
at least one component variant, wherein each of said at least one component variant is associated with one of said at least one component node, and wherein said each of said at least one component variant represents a concrete item that is used in a specific product variant of the respective one of said at least one product represented by the product class to which said one of said at least one component node associated with said each of said at least one component variant is linked;
at least one process variant, wherein each of said at least one process variant is associated with one of said at least one process node, and wherein said each of said at least one process variant represents actual production steps used in the manufacture of a specific product variant of the respective one of said at least one product represented by the product class to which said one of said at least one process node associated with said each of said at least one process variant is linked;
d) an application view layer comprising
at least one application view node, wherein each of said at least one application view node is linked to a product class, and wherein said each of said at least one application view node comprises at least one of
a collection of all component nodes that are linked to the product class to which the respective one of said each of said at least one application view node is linked, and
a collection of all process nodes that are linked to said product class to which the respective one of said each of said at least one application view node is linked; and
wherein said user interface is used to receive a selection of one of said at least one application view node, and wherein said central processor converts said selected application view node into a graphical representation for visual display on said display.
0. 2. The computer based system of
0. 3. The computer based system of
0. 4. The computer based system of
0. 5. The computer based system of
0. 6. The computer based system of
0. 7. The computer based system of
0. 8. The computer based system of
0. 9. A method of graphically displaying components and processes associated with configurable products stored in a data structure, the data structure comprising:
a) a product layer comprising at least one product, wherein each product is represented by a product class;
b) a node structure layer comprising
at least one component node, wherein each of said at least one component node represents a component, and wherein said each of said at least one component node is linked to the product class representing the respective one of said at least one product in which said component is used, and
at least one process node, wherein each of said at least one process node represents a process, and wherein said each of said at least one process node is linked to the product class representing the respective one of said at least one product in whose manufacture said process is used, and wherein said each of said at least one process node is also linked to the respective one of said at least one component node representing a component used in said process represented by said each of said at least one process node;
c) a variant layer comprising
at least one component variant, wherein each of said at least one component variant is associated with one of said at least one component node, and wherein said each of said at least one component variant represents a concrete item that is used in a specific product variant of the respective one of said at least one product represented by the product class to which said one of said at least one component node associated with said each of said at least one component variant is linked;
at least one process variant, wherein each of said at least one process variant is associated with one of said at least one process node, and wherein said each of said at least one process variant represents actual production steps used in the manufacture of a specific product variant of the respective one of said at least one product represented by the product class to which said one of said at least one process node associated with said each of said at least one process variant is linked;
d) an application view layer comprising
at least one application view node, wherein each of said at least one application view node is linked to a product class, and wherein said each of said at least one application view node comprises at least one of
a collection of all component nodes that are linked to the product class to which the respective one of said each of said at least one application view node is linked, and
a collection of all process nodes that are linked to said product class to which the respective one of said each of said at least one application view node is linked;
the method comprising the steps of
i) receiving a selection of one of said at least one application view node from a user interface;
ii) converting said one of said at least one application view node into a graphical representation for visual display; and
iii) displaying said graphical representation on a display.
0. 10. The method of
0. 11. The method of
0. 12. The method of
0. 13. The method of
0. 14. The method of
0. 15. The method of
0. 16. The method of
0. 17. A computer based system for displaying components and processes associated with hierarchical product classes, comprising a display, a memory, a central processor and a user interface, wherein said memory has a data structure, said data structure comprises:
a) a product layer comprising at least one product, wherein each product is represented by a product class;
b) a node structure layer comprising
at least one component node, wherein each of said at least one component node represents a component, and wherein said each of said at least one component node is linked to the product class representing the respective one of said at least one product in which said component is used, and
at least one process node, wherein each of said at least one process node represents a process, and wherein said each of said at least one process node is linked to the product class representing the respective one of said at least one product in whose manufacture said process is used, and wherein said each of said at least one process node is also linked to the respective one of said at least one component node representing a component used in said process represented by said each of said at least one process node;
c) a variant layer comprising
at least one component variant, wherein each of said at least one component variant is associated with one of said at least one component node, and wherein said each of said at least one component variant represents a concrete item that is used in a specific product variant of the respective one of said at least one product represented by the product class to which said one of said at least one component node associated with said each of said at least one component variant is linked;
at least one process variant, wherein each of said at least one process variant is associated with one of said at least one process node, and wherein said each of said at least one process variant represents actual production steps used in the manufacture of a specific product variant of the respective one of said at least one product represented by the product class to which said one of said at least one process node associated with said each of said at least one process variant is linked;
d) an application view layer comprising
at least one application view node, wherein each of said at least one application view node is linked to a product class, and wherein said each of said at least one application view node comprises at least one of
a collection of all component nodes that are linked to the product class to which the respective one of said each of said at least one application view node is linked, and
a collection of all process nodes that are linked to said product class to which the respective one of said each of said at least one application view node is linked;
the computer based system further comprising
i) means for receiving a selection of one of said at least one application view node from a user interface;
ii) means for converting said selected application view node into a graphical representation for visual display; and
iii) means for displaying said graphical representation on a display.
0. 18. The computer based system of
0. 19. The computer based system of
0. 20. The computer based system of
0. 21. The computer based system of
0. 22. The computer based system of
0. 23. The computer based system of
0. 24. The computer based system of
0. 25. A computer based system for displaying components and processes associated with configurable product classes, comprising a display, a memory, a central processor and a user interface, wherein said memory has a data structure, said data structure comprises:
a) a product layer comprising a product represented by a product class;
b) a node structure layer comprising
a component node, wherein said component node represents a component, and wherein said component node is linked to said product class, and
a process node, wherein said process node represents a process, and wherein said process node is linked to said product class, and wherein said process node is also linked to said component node;
c) a variant layer comprising
a component variant, wherein said component variant is associated with said component node, and wherein said component variant represents a concrete item that is used in a specific product variant of said product represented by said product class;
a process variant, wherein said process variant is associated with said process node, and wherein said process variant represents actual production steps that are used in the manufacture of a specific product variant of said product represented by said product class;
d) an application view layer comprising
an application view node, wherein said application view node is linked to said product class, and wherein said application view node comprises at least one of said component node and said process node;
wherein said user interface is used to receive a selection of said application view node, and wherein said central processor converts said selected application view node into a graphical representation for visual display on said display.
0. 29. The method of claim 28 also including
converting an application view node linked to the product class into a graphical representation for visual display.
0. 30. The method of claim 29 also including
receiving from a user interface a selection of an application view node.
0. 33. The method of claim 32 further comprising:
associating at least one selection condition with each component node, wherein each selection condition specifies a product characteristic for which a specific component variant is used;
obtaining a bill of materials for a specified product variant by employing the selection conditions to determine the component variants that are used in the specified product variant.
0. 35. The computer system of claim 34 comprising the further means:
a means for associating at least one selection condition with each component node, wherein each selection condition specifies a product characteristic for which a specific component variant is used;
a means for obtaining a bill of materials for a specified product variant by employing the selection conditions to determine the component variants that are used in the specified product variant.
0. 37. The computer system of claim 36, wherein
the data structure further provides a plurality of selection conditions, each selection condition specifying a component variant to be used for a specified product variant according to a product characteristic of the specific product variant; and
the processor obtaining a bill of materials for the specified product variant, the bills of materials comprising component variants that are determined by employing the selection conditions and that are used in the specified product variant.
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This application is a continuation reissue application of an earlier reissue application (filed on Apr. 23, 2003, at Ser. No. 10/421,080 for the reissue of U.S. Pat. No. 6,223,094), now reissued U.S. Pat. No. Re. 41,476.
This invention relates to a computer based system and method for displaying component and process structures for configurable product classes stored in a data structure.
Many industries offer highly variant products to their customers, a prime example being the automotive industry. Automobile manufacturers typically offer several models to their customers, who can often choose among numerous options for a selected model. As a result, it becomes necessary for a manufacturer to keep track of hundreds of products and their corresponding component structures and related production processes. Manufacturing companies offering a high variance of products and wishing to maintain reasonable costs depend on an efficient information system for products and their associated components and processes.
Existing database systems for product structures tend to be redundant. For example, a database may contain component lists for hundreds of different products, the result being that the same component would be listed separately for each product with which it is associated. While such a system may be useful for manufacturing products, it is impractical from a design perspective. A designer cannot readily view, for example, the extent of specific products or product classes affected by a change to a particular component. Nor could he easily obtain a clear picture of which components are common to certain product classes, and which are specific only to a particular product within a class. Nor could he see the routing a particular product and its components through its production processes. These are important features from a cost perspective, since they enable a designer to make decisions as to whether or not to include, or to change, particular components based on the number of products or product classes that are affected. An accurate view of the components and processes associated with product classes is vital for efficient design and manufacturing.
A system for depicting products and their associated components was described at a presentation given by Volkswagen at the CIMData European Conference in 1997. The system includes a data structure with a tree-like representation of the various components and subcomponents for a single model of a car. Each component is represented by a node and is associated with specific variants, such as “leather” and “vinyl” for the component “seat”. The structure is limited to a single product class, however. Since there is no product hierarchy, components are mapped to at most one product class. Therefore, the system does not enable alternative viewing of components associated with broad product classes and components associated with particular products, as would be desirable both from design and production perspectives, respectively.
Another example of a system for depicting a similar structure is the STEP Protocol ISO 10303-214. Although this system can depict the processes as well as components for a particular product class, it does not distinguish between the actual production steps required for a general process, and those steps required for specific processes. Accordingly, the system cannot accurately maintain or display the actual production steps required for production of a particular product variant. Furthermore, STEP does not enable viewing of components and processes associated with different product classes, nor does it allow for more than one possible decomposition of a particular component.
It would be desirable to have a computer based system containing a hierarchy of product classes, whereby individual product components are mapped to all product classes with which the component is related, and all components of a particular product class can be displayed in a graphical format. Specific component variants, representing the concrete item used for a particular product variant, would also be associated with each component. Similarly, the processes required to assemble components would be mapped to those components, and specific variants of those processes, or the actual production steps associated with particular component variants, associated with each process. The computer based system would enable viewing of all of the components and processes associated with any product class within the product class hierarchy on a display.
It is accordingly an object of the invention to provide a computer based system having a data structure stored in memory, whereby products in the data structure are grouped hierarchically by classes and subclasses.
It is a further object of the invention to provide within the data structure component nodes and process nodes representing individual components and processes used within each of those product classes and subclasses in the data structure.
It is a further object of the invention to map those component and process nodes to each of their associated product classes and subclasses within the data structure.
It is a further object of the invention to provide within the data structure component variants for individual component nodes, representing the range of concrete items used for that component and their quantities.
It is a further object of the invention to provide within the data structure process variants for each process node, representing the range of production steps used for that process.
It is a further object of the invention to provide within the data structure a selection condition that specifies the particular component variant and process variant to be used for a particular product variant according to the specific product characteristics of the product variant.
It is a further object of the invention to support more than one possible decomposition for a particular component within the data structure.
It is a further object of the invention to enable graphical viewing on a visual display of all components associated with a product class specified through a user interface.
It is a further object of the invention to enable graphical viewing on a visual display all processes associated with components within a product class specified through a user interface.
It is a further object of the invention to enable graphical viewing on a visual display all components for a specific product variant, which is the bill of materials for that product variant.
In accordance with these and other objects, a computer based system is provided with a memory containing a product variant data structure with products grouped hierarchically by classes. Components are mapped to all individual product classes with which they are associated. Processes are mapped to all individual components with which they are associated. Component variants and process variants, which are the actual concrete items and production steps used to make a particular product, are associated with each component and process, respectively. Product classes and sub-classes can be displayed graphically on a visual display in a tree-like format with their associated components, component variants, processes and/or process variants.
Components, which are abstractions of concrete items used in the product, are represented by component nodes. Each component node is associated with a certain product class and with one or more component variants, representing the range of concrete items used in the product for that component. For example, the component “wheel” includes components “tire” and “rim”. Specific component variants for “rim” may include aluminum rim, steel rim type A, and steel rim type B. Component variants have a selection condition which selects the appropriate component variants for a specific product, or “product variant”, within the related product class. The set of all selected component variants forms the bill of materials for that particular product variant.
Processes, which are abstractions of actual steps used in the production process, are represented by process nodes. Each process node is generally associated with at least one component and with one or more process variants, which are the actual production steps that are employed for particular variants of the affected component or components. For example, the generalized process “mount door” may include a first process variant representing the actual production steps necessary to mount a regular door, and a second process variant representing the different production steps necessary to mount a door equipped, for example, with an automatic lift mechanism.
The product variant data structure 1 of the computer based system is divided into four layers, as shown in
The next layer, the Application View Layer 3, enables the viewing of a particular product class in various ways, depending on departmental requirements. Engineering, for example, may need to see all top-level component nodes associated with a generic product class.
The Application View Layer 2 preferably stores different views for departments across the company. Upon specification through the user interface of the desired application view node, the central processor of the computer based system converts the application view into a graphical representation for visual display on the display of the computer based system.
The Node Structure Layer 4 represents the functional decomposition of the product into components and processes. The primary elements of the Node Structure Layer 4 are nodes 101, which include component nodes and process nodes. Component nodes are abstractions of the concrete items that are used in the product. For example, a car may have a separate component node for “engine”, but not for a particular type of engine. Instead, the actual items that are used to produce the product are specified by component variants associated with the component nodes. Component variants are discussed in greater detail below in the context of the Variant Layer 5. Process nodes are linked to component nodes and are abstractions of the actual steps used to manipulate the component in the production process. For example, the component “door” may have a separate process node for “mount door”, but not for mounting a particular type of door, which may require different production steps. Instead, the actual production steps that are used to manipulate the component in the production process are specified by process variants associated with process nodes. Process variants are discussed in greater detail below in the context of the Variant Layer. The Node Structure Layer 4 consists of all component nodes and process nodes for a particular product class. It has a multi-layer structure to portray components, their subordinate components, and related processes.
The lowest-level layer of the Product Variant Structure 1 is the Variant Layer 5, which consists of variants 102 that are related to nodes 101, including component variants that are related to component nodes, and process variants that are related to process nodes. Component variants are concrete items that are used as part of the final product. When a particular product is built, the component node is replaced by one of its related component variants. Since more than one component variant may be related to a component node, there is a selection condition associated with each component node that specifies the product characteristic for which each component variant is used. Accordingly, given a particular product with specific characteristics, or a product variant, the variant layer can supply its bill of materials. The bill of materials for a particular product variant can be obtained by specifying the desired product variant through the user interface of the computer-based system, whereupon the central processor will apply the selection conditions to determine the bill of materials for the specified product variant, and display the specific component variants that are used in the product variant.
Process variants represent concrete operations used in the production process for concrete component variants. Process variants are related to process nodes and are selected by a selection condition based upon the desired product variant (and hence the particular component variant). Accordingly, given a particular product with specific component variants, the variant layer can supply its concrete routing through actual production steps.
Component variants are selected and final products are produced by specifying characteristics of a particular product class. As shown in
Component nodes and process nodes are the primary elements of the product variant structure 1 of the computer based system. The component node 101 “Engine” in a car, may have the concrete item “2.4 1 6 cyl.” as one of its associated component variants. As shown in
Nodes 101 are related to each other in three ways. In a car, for example, the component node “wheel” is connected to component nodes “rim” and “tire”. This is called a “decomposition type” node relationship. A process node may also be decomposed into several process nodes, so the decomposition type node relationship may be of the type “CC” or “P-P”. The “connection relationship” establishes the production process flow between component nodes and process nodes. Since processes may also connect to each other without an intervening component, the connection relationship can be of the type “C-P”, “P-C” and “P-P”.
As shown in
While there have been shown and described and pointed out fundamental novel features of the invention as applied to embodiments thereof, it will be understood that various omissions and substitutions and changes in the form and details of the invention, as herein disclosed, may be made by those skilled in the art without departing from the spirit of the invention. It is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.
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