gas pressure regulator valve adapted to a household appliance for the supply of a flow of NG or LPG gas that comprises a valve body (11) with an inlet conduit (12), an outlet conduit (13) of the gas at a nominal pressure, a pressurised chamber (14) connecting both conduits through a regulation valve (39,40), a diaphragm (22) connected to the valve member (39), a closure cap (26) and means (26-29,19,23,35) for the adjusting of the nominal pressure for NG or LPG gas. The adjusting means include a prestressed adjusting screw (35) on the diaphragm (22), a guide means (28) of the rotation on the cap (26) and a stopper means of the rotation on the body (11). The pressure value is adjusted by the rotation of the cap between two positions.
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0. 4. A gas pressure regulating valve comprising:
a valve body having a gas inlet and a gas outlet,
a valve seat located between the gas inlet and the gas outlet;
a cap rotatably coupled with the valve body, the cap rotatable between a first angular position and a second angular position,
a diaphragm fixed in the valve body,
a valve member coupled to the diaphragm, the valve member moveable with the diaphragm to modify the distance of separation between the valve member and the valve seat, the cap and diaphragm having cooperative parts that engage one another when the cap is in the first angular position to cause the valve member to assume a substantially fixed distance of separation relative to the valve seat, when the cap is in the second angular position the cooperative parts of the cap and the diaphragm do not engage one another to permit movement of the valve member relative to the valve seat,
a resilient member acting on the diaphragm and operatively coupled to the cap, the diaphragm moveable against the resilient member to effect the regulation of pressure at the gas outlet when the cap is in the second angular position.
0. 25. A gas pressure regulating valve comprising:
a valve body having a gas inlet and a gas outlet,
a valve member located between the gas inlet and the gas outlet;
a cap rotatably coupled with the valve body, the cap rotatable between a first angular position and a second angular position,
a diaphragm fixed in the valve body,
the valve member operatively coupled with the diaphragm, the valve member moveable with the diaphragm to modify the passage area between the gas inlet and the gas outlet, the cap and diaphragm having cooperative parts that engage one another when the cap is in the first angular position to cause the valve member to assume a substantially fixed position corresponding to a substantially fixed passage area between the gas inlet and the gas outlet, when the cap is in the second angular position the cooperative parts of the cap and the diaphragm do not engage one another to permit movement of the valve member,
a resilient member acting on the diaphragm and operatively coupled to the cap, the diaphragm moveable against the resilient member to effect the regulation of pressure at the gas outlet when the cap is in the second angular position.
0. 1. A gas pressure regulator valve adapted to a household appliance for the supply of a gas flow of any type of gas, natural NG or liquified LPG, comprising:
a valve body with an inlet gas conduit from a NG or a LPG source at a variable pressure Pi, an outlet gas conduit of NG or LPG gas supplied at a respective nominal adjusted pressure Pn or Pl of said two types of gas, and a peripheral assembly surface;
a pressurised gas chamber connecting both the inlet and outlet conduit through a regulation valve whose passage hole is adjustable,
a division diaphragm connected to the valve member and assembled securely on the valve body, through a flexible seal;
a rotatable closure cap assembled on the valve body and defining an air chamber above the diaphragm at the atmospheric pressure;
adjusting means of said nominal pressure value Pn or Pl of the gas acting on the diaphragm and the valve member to effect on the latter a prefixed adjusting displacement,
said adjusting means comprising an adjusting screw threaded in the closure cap, at least one adjusting spring, prestressed and acting on the diaphragm to keep said pressure Pn or Pl in the gas chamber constant, a rotation guide in the closure cap and a rotation stopper in the valve body engageable with the rotation guide, and the closure cap provided with a retainer that retains the closure cap on the valve body, in the axial direction of the closure cap and of the valve body, permitting a degree of freedom for the rotation of the closure cap in relation to the valve body between two angular positions, an arc (A) being spaced between them, and
wherein said adjusting means on the closure cap determines in conjunction with a feature on the diaphragm two displacements of the valve member different to each other, for the adjusting of said respective nominal pressures Pn and Pl.
0. 2. The gas pressure regulating valve according to
0. 3. The gas pressure regulating valve according to
0. 5. A gas pressure regulator according to claim 4, wherein when the cap is in the first angular position the regulator is configured to maintain a first non-zero pressure at the gas outlet corresponding to a liquid propane gas, and in the second angular position the regulator is configured to maintain a second non-zero pressure at the gas outlet corresponding to a natural gas.
0. 6. A gas pressure regulator according to claim 4, wherein the cooperative parts comprise one or more first projecting features of the cap oriented toward the diaphragm and one or more second projecting features of the diaphragm oriented toward the cap.
0. 7. A gas pressure regulator according to claim 6, wherein the one or more first projecting features comprise one or more inserts in the cap.
0. 8. A gas pressure regulator according to claim 6, wherein the one or more first projecting features comprise one or more inserts in the cap and the one or more second projecting features comprise one or more protuberances formed in the diaphragm.
0. 9. A gas pressure regulator according to claim 4, wherein the valve seat is integral with the valve body.
0. 10. A gas pressure regulator according to claim 4, wherein the diaphragm has a first side and an opposite second side, the first side of the diaphragm forming with the valve body a first chamber in fluid communication with the gas inlet and the gas outlet.
0. 11. A gas pressure regulator according to claim 10, wherein the second side of the diaphragm forms a second chamber situated between the cap and the diaphragm.
0. 12. A gas pressure regulator according to claim 11, wherein the second chamber is vented to the atmosphere.
0. 13. A gas pressure regulator according to claim 4, wherein the resilient member is a spring.
0. 14. A gas pressure regulator according to claim 4, further comprising a tension adjustment member that couples the resilient member with the cap, the tension adjustment member axially moveable relative to the cap to adjust the tension of the resilient member.
0. 15. A gas pressure regulator according to claim 14, wherein the tension adjustment member is threaded with the cap and capable of achieving at least a first threaded position and a second threaded position.
0. 16. A gas pressure regulator according to claim 10, further comprising a rigid member coupled to the second side of the diaphragm in a region where the valve member is coupled to the diaphragm, the resilient member acting on the diaphragm via the rigid member.
0. 17. A gas pressure regulator according to claim 4, wherein the diaphragm has a first side and an opposite second side, the first side of the diaphragm forming with the valve body a first chamber in fluid communication with the gas inlet and the gas outlet, the gas pressure regulator further comprising a tension adjustment member that couples the resilient member with the cap, the tension adjustment member axially moveable relative to the cap to adjust the tension of the resilient member acting on the second side of the diaphragm.
0. 18. A gas pressure regulator according to claim 17, further comprising a rigid member coupled to the second side of the diaphragm in a region where the valve member is coupled to the diaphragm, the resilient member acting on the second side of the diaphragm via the rigid member.
0. 19. A gas pressure regulator according to claim 4, wherein the cap comprises a peripheral rim situated on a peripheral surface of the valve body through a sealing member.
0. 20. A gas pressure regulator according to claim 19, wherein the diaphragm comprises one or more fixing ribs housed in one or more recesses in the peripheral surface of the valve body.
0. 21. A gas pressure regulator according to claim 19, wherein the valve body comprises an arc groove having a first end that delimits the first angular position and a second end that delimits the second angular position, the cap comprising a rotational guide situated in the groove.
0. 22. A gas pressure regulator according to claim 19, wherein the peripheral rim of the cap comprises a first side situated adjacent the peripheral surface of the valve body and a second side opposite the first side, the gas pressure regulator further comprising a retainer ring situated adjacent the second side of the peripheral rim, the retainer ring coupled with the valve body.
0. 23. A gas pressure regulator according to claim 22, wherein the retainer ring comprises a bottom surface adjacent the second side of the peripheral rim and a top surface opposite the bottom surface, the valve body comprising a peripheral edge that overlaps a top surface of the retainer ring to fix the retainer ring with the valve body.
0. 24. A gas pressure regulator according to claim 22, wherein the retainer ring comprises one or more inserts supported on the cap to reduce friction between the retainer ring and cap during a rotation of the cap.
0. 26. A gas pressure regulator according to claim 25, wherein when the cap is in the first angular position the gas pressure regulator is configured to maintain a first non-zero pressure at the gas outlet corresponding to a liquid propane gas, and in the second angular position the regulator is configured to maintain a second non-zero pressure at the gas outlet corresponding to a natural gas.
0. 27. A gas pressure regulator according to claim 25, wherein the cooperative parts comprise one or more first projecting features of the cap oriented toward the diaphragm and one or more second projecting features of the diaphragm oriented toward the cap.
0. 28. A gas pressure regulator according to claim 27, wherein the one or more first projecting features comprise one or more inserts in the cap.
0. 29. A gas pressure regulator according to claim 27, wherein the one or more first projecting features comprise one or more inserts in the cap and the one or more second projecting features comprise one or more protuberances formed in the diaphragm.
0. 30. A gas pressure regulator according to claim 25, wherein the diaphragm has a first side and an opposite second side, the first side of the diaphragm forming with the valve body a first chamber in fluid communication with the gas inlet and the gas outlet.
0. 31. A gas pressure regulator according to claim 30, wherein the second side of the diaphragm forms a second chamber situated between the cap and the diaphragm.
0. 32. A gas pressure regulator according to claim 31, wherein the second chamber is vented to the atmosphere.
0. 33. A gas pressure regulator according to claim 25, wherein the resilient member is a spring.
0. 34. A gas pressure regulator according to claim 25, further comprising a tension adjustment member that couples the resilient member with the cap, the tension adjustment member axially moveable relative to the cap to adjust the tension of the resilient member.
0. 35. A gas pressure regulator according to claim 34, wherein the tension adjustment member is threaded with the cap and capable of achieving at least a first threaded position and a second threaded position.
0. 36. A gas pressure regulator according to claim 30, further comprising a rigid member coupled to the second side of the diaphragm in a region where the valve regulator is coupled to the diaphragm, the resilient member acting on the diaphragm via the rigid member.
0. 37. A gas pressure regulator according to claim 25, wherein the diaphragm has a first side and an opposite second side, the first side of the diaphragm forming with the valve body a first chamber in fluid communication with the gas inlet and the gas outlet, the gas pressure regulator further comprising a tension adjustment member that couples the resilient member with the cap, the tension adjustment member axially moveable relative with the cap to adjust the tension of the resilient member acting on the second side of the diaphragm.
0. 38. A gas pressure regulator according to claim 37, further comprising a rigid member coupled to the second side of the diaphragm in a region where the valve member is coupled to the diaphragm, the resilient member acting on the second side of the diaphragm via the rigid member.
0. 39. A gas pressure regulator according to claim 25, wherein the cap comprises a peripheral rim situated on a peripheral surface of the valve body through a sealing member.
0. 40. A gas pressure regulator according to claim 39, wherein the diaphragm comprises one or more fixing ribs housed in one or more recesses in the peripheral surface of the valve body.
0. 41. A gas pressure regulator according to claim 39, wherein the valve body comprises an arc groove having a first end that delimits the first angular position and a second end that delimits the second angular position, the cap comprising a rotational guide situated in the groove.
0. 42. A gas pressure regulator according to claim 39, wherein the peripheral rim of the cap comprises a first side situated adjacent the peripheral surface of the valve body and a second side opposite the first side, the gas pressure regulator further comprising a retainer ring situated adjacent the second side of the peripheral rim, the retainer ring coupled with the valve body.
0. 43. A gas pressure regulator according to claim 42, wherein the retainer ring comprises a bottom surface adjacent the second side of the peripheral rim and a top surface opposite the bottom surface, the valve body comprising a peripheral edge that overlaps a top surface of the retainer ring to fix the retainer ring with the valve body.
0. 44. A gas pressure regulator according to claim 42, wherein the retainer ring comprises one or more inserts supported on the cap to reduce friction between the retainer ring and cap during a rotation of the cap.
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The present invention relates to a diaphragm type gas pressure regulator valve adapted to a gas supply valve for a household appliance with interchangeable means according to the type of gas supplied, natural gas NG or liquefied petroleum gas LPG.
A pressure regulator of this type is used to adjust the gas pressure in a supply valve, regulating respectively either of two different pressure values for a household appliance which is supplied with natural gas (NG) or with liquefied petroleum gas (LPG). In order to adjust one or other pressure value, the pressure regulator is disposed with an interchangeable adjusting means which is fitted when the supply valve is installed in the household appliance.
Patent document U.S. Pat. No. 5,988,204 discloses an adjustable gas pressure regulator that can selectively adjust the input gas flow to one or other pressure value adapted to the different gas types, and comprises a valve body with a pressurised gas chamber, an inlet gas conduit and an outlet gas conduit both connected by said pressurised chamber, through a regulator valve activated by a diaphragm in response to pressure changes in the inlet gas conduit, a closure cap above the diaphragm screwed to the body, a first adjusting spring exerting a biasing force against the diaphragm for the adjusting of the output pressure and prestressed beneath the closure cap and a hollow screw threaded on said cap and aligned with the first pressure adjusting spring. The adjusting screw is detachable and includes an air ventilation hole that keeps an air chamber at the atmospheric pressure, being situated above said diaphragm and defined by the closure cap. When a specific pressure is required for the LPG gas in the outlet gas conduit, the adjusting screw on the cap is detached, and a disc with a second adjusting spring is assembled in its inner cavity, coaxial to the first spring, exerting an additional pressure against the diaphragm for the adjusting of a nominal value of the pressure of the NG gas in the valve. This regulation valve has the drawback of requiring different diaphragm adjusting means for a LPG gas or a NG gas, so that an adjusting piece must be interchanged for one or another type of gas. It also needs more than one adjusting spring depending on the type of gas.
The object of this invention is to provide a valve regulator pressure for the supply of a LPG or a NG gas flow at a nominal pressure to a household appliance, provided with a system for adjusting the nominal pressure actionable between two positions for the supply of either of both types of gas.
The gas pressure regulator valve according to the invention is provided with means for the adjusting of the nominal pressure for the two types of NG and LPG gas, by acting on the closure cap of the body and an adjusting screw, without the need to interchange any piece for the adaptation to one or other type of gas. The pressure regulator valve has the advantage of using equal adjusting means for one and another type of gas, the pressure value being adjusted by the rotation of the closure cap between two positions. The closure cap is assembled in a rotating manner in order to take up two positions respectively for the adjusting of NG or LPG, as a result of which the assembly means are adapted to the diaphragm and to the valve body. A retainer ring limits the displacement of the closure cap in an axial direction but bestows it with a degree of freedom of rotation, necessary to exchange its relative position to the diaphragm depending on the type of supplied gas. The same adjusting screw and the same pressure value adjusting spring remain assembled on the regulator valve even if the type of gas supplied changes.
In reference to
The closure cap 26 is provided with a peripheral rim 26a for its assembly on the surface 11a of the valve body 11 through an O-ring seal 37. The closure cap 26 has a degree of freedom “A” for the rotation relative to the fixed diaphragm 22, which enables the regulator valve 10 of a nominal pressure Pn or Pl of an NG or LPG gas supply fed into the inlet gas conduit 12 to be changed manually. Several fixing ribs 24 in the periphery of the diaphragm 22 are housed in grooves 18 on the peripheral surface 11a of the valve body 11, thus blocking the rotation of the fixed diaphragm 22, shown in
An adjusting screw 35 threaded on the closure cap 26 enables the adjusting of the nominal pressure Pl (
The pressurised gas chamber 14 is defined in an inner cavity of the body 11 between the division diaphragm 22 and the regulation valve 39,40. The air chamber 15 defined between the closure cap 26 and the diaphragm 22 communicates with the atmospheric pressure through a ventilation hole 36 drilled in the adjusting screw 35. This screw is threaded into a neck 26b of the closure cap 26, inside which it can be displaced in order to compress the regulator spring 29 and to displace the valve member 39 to a specific measurement for the adjusting of the nominal pressure Pn or Pl.
The distance of separation “e1” (
The force exerted against the division diaphragm 22 by the spring 29, contrary to the pressure Pi exerted by the incoming gas in the gas chamber 14, regulates the displacement “e” of the valve member 39 in a stroke around a previous respective adjusting displacement “e1” or “e2”.
A rigid disc 25 is fixed to the division diaphragm 22 concentric with it, so that it acts as a support base for the spring 29, providing at the same time, the support to the diaphragm 22 itself. A retainer ring 30 for the closure cap 26 and the division diaphragm 22 is assembled on the peripheral rim 26a of the closure cap 26. The retainer ring 30 is secured to the valve body 11 through a fixing means 21 that includes a thin peripheral edge of the body 11 that is riveted against the retainer ring 30. The thin peripheral edge of the body 11 may be replaced by screws that secure the retainer ring 30 to the valve body 11.
The retainer ring 30 includes various inserts 32 that are supported on the closure cap 26 preventing friction between both pieces when the closure cap 26 is rotated. The axial movement of the closure cap 26 is thus restricted, and at the same time, its rotation of angle “A” between two positions 33 and 34 (
In reference to
In reference to
In reference to
In order to carry out this operation of rotating the closure cap 26 to one of the two positions, 33 for NG and 34 for LPG, the user requires a tool fitted into the inserts 27 of the closure cap 26 by means of a small torque such as 100 Ncm. The use of an adjusting tool prevents incorrect or unintentional manipulation of the closure cap 26.
They can be incorporated other embodiments of the closure cap 26 with a guide means for the different rotations of a peripheral protrusion 28, as well as a different stopper means for the closure cap 26 rotation from the slide groove 19 on the surface 11a of the valve body 11. The retainer ring 30, forming a fixed part with the valve body 11, can incorporate, this way, said stopper means for two angular positions 33,34 of the cap 26 separated at an arc of 25° or similar.
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