The invention relates to a form-retaining pad, an assembly and a method for preparing a beverage suitable for consumption. For this purpose, the pad is provided with a covering, in which a water-soluble substance, such as milk powder/creamer and sugar, is included. The covering includes a top sheet and a bottom sheet. The pad is further provided with a form-providing stiffening body, placed between the top sheet and the bottom sheet, with the top sheet and the bottom sheet extending at least partly substantially parallel to each other and to a surface. The stiffening body has a top side adjacent to the top sheet and a bottom side adjacent to the bottom sheet, and, by providing a compartmenting wall configuration therein, has a grid structure transmissive to liquid, in which structure at least a part of the soluble substance is accommodated and each compartment formed by the wall configuration is surrounded by that wall configuration, the top sheet and the bottom sheet.

Patent
   RE44759
Priority
Aug 23 2002
Filed
Aug 15 2012
Issued
Feb 11 2014
Expiry
Aug 25 2023

TERM.DISCL.
Assg.orig
Entity
Large
4
44
EXPIRED
3. A pad for preparing a beverage suitable for consumption comprising:
a soluble substance;
a first covering having a top sheet that is non-transmissive to the soluble substance and a bottom sheet that is non-transmissive to the soluble substance, but transmissive to the soluble substance dissolved in a liquid; and
a stiffening body disposed between the top sheet and the bottom sheet, wherein the stiffening body comprises a wall structure defining a plurality of compartments;
wherein the soluble substance is provided within at least some of the plurality of compartments;
wherein the plurality of compartments comprises a first annular ring of compartments and a second annular ring of compartments, the second annular ring of compartments being a greater distance from the center of the stiffening body than the first annular ring of compartments and having a smaller size than the first annular ring of compartments such that the substance is dissolved substantially evenly in the first and second annular rings.
1. A pad for preparing a beverage suitable for consumption comprising:
a soluble substance;
a first covering having a top sheet that is non-transmissive to the soluble substance and a bottom sheet that is non-transmissive to the soluble substance, but transmissive to the soluble substance dissolved in a liquid; and
a stiffening body disposed between the top sheet and the bottom sheet, wherein the stiffening body comprises a wall structure defining a plurality of compartments;
a second covering manufactured at least partly from sheet-shaped filter material and extending parallel to the first covering;
a second substance provided within the second covering, the second substance including an extractable product;
wherein only the soluble substance is provided within at least some of the plurality of compartments;
wherein the liquid flows through the plurality of compartments and dissolves substantially all of the soluble substance and extracts the extractable material from the second substance; and
wherein the second covering and the second substance are supported by the stiffening body; and
wherein a number of the compartments form a honeycomb configuration.
70. A pad for use in preparing a coffee beverage, the pad comprising:
a covering having a top sheet and a bottom sheet;
a stiffening body provided between the top sheet and the bottom sheet and having wall structures that form a plurality of compartments;
a soluble additive, wherein only the soluble additive is provided within at least some of the plurality of compartments;
a second covering manufactured at least partly from sheet-shaped filter material and extending parallel to the first covering;
a second substance provided within the second covering, the second substance including a coffee product to be extracted;
wherein the coffee beverage flows through the top sheet into the plurality of compartments, completely dissolves the soluble additive, and flows out of the plurality of compartments through the bottom sheet;
wherein the second covering and the second substance are supported by the stiffening body;
wherein at least some of the plurality of compartments form a honeycomb configuration; and
wherein the plurality of compartments comprises a first set of compartments having a first size and a second set of compartments having a second size different than the first size and being farther away from a center of the stiffening body than the first set of compartments.
2. A pad according to claim 1, wherein the plurality of compartments form a grid structure.
4. A pad according to claim 1, wherein each compartment formed by the wall structure, measured perpendicular to a part of the wall structure, has a width which is smaller than a third of a hydraulic diameter, wherein the hydraulic diameter is the quotient of four times a passage surface divided by a passage perimeter.
5. A pad according to claim 1, wherein each compartment is bounded by a single wall.
6. A pad according to claim 1, wherein at least a number of the compartments have an n-gonal design, wherein n is a whole number greater than two.
7. A pad according to claim 1, wherein at least a number of the compartments have a round or oval shape.
8. A pad according to claim 1, wherein the stiffening body is provided with an upstanding side wall extending around the wall structure.
9. A pad according to claim 1, wherein the stiffening body is provided with a horizontal edge extending around the wall structure.
10. A pad according to claim 1, wherein the top sheet is fixed to a top side of the stiffening body.
11. A pad according to claim 1, wherein the top sheet is fixed to a top side of the wall structure.
12. A pad according to claim 10, wherein the top sheet is fixed to a top side of the upstanding side wall.
13. A pad according to claim 8, wherein the top sheet is fixed to an outer side of the upstanding side wall.
14. A pad according to claim 12, wherein the top sheet is also fixed to a top side of the wall structure.
15. A pad according to claim 14, wherein the top sheet is fixed to a few points of the top side of the wall structure.
16. A pad according to claim 1, wherein the bottom sheet is fixed to a bottom side of the stiffening body.
17. A pad according to claim 1, wherein the bottom sheet is fixed to a bottom side of the wall structure.
18. A pad according to claim 16, wherein the bottom sheet is fixed to a bottom side of the upstanding side wall.
19. A pad according to claim 8, wherein the bottom sheet is fixed to an outer side of the upstanding side wall.
20. A pad according to claim 19, wherein the bottom sheet is also fixed to a bottom side of the wall structure.
21. A pad according to claim 20, wherein the bottom sheet is fixed to a few points of the bottom side of the wall structure.
22. A pad according to claim 1, wherein the bottom sheet and the top sheet are interconnected at their perimeter edges, wherein the interconnected parts form a joint.
23. A pad according to claim 1, wherein the pad has a flat shape defining a surface, wherein the pad has larger dimensions in the direction of the surface than in a direction perpendicular to the surface.
24. A pad according to claim 1, wherein the stiffening body is manufactured from a synthetic material.
25. A pad according to claim 1, wherein the pad has a disc-shaped design defining a diameter.
26. A pad according to claim 1, wherein at least one of the top sheet and the bottom sheet of the first covering is manufactured at least partly from filter paper.
27. A pad according to claim 1, wherein the top sheet of the first covering is provided at least partly with a sheet non-transmissive to liquid, the non-transmissive sheet being provided in a removable manner.
28. A pad according to claim 1, wherein the stiffening body comprises a plurality of relatively small compartments located at a relatively short distance from a circumferential edge of the stiffening body and the stiffening body comprises a plurality of relatively large compartments located at a relatively long distance from the circumferential edge.
29. A pad according to claim 1, wherein the stiffening body comprises, at least also, a plurality of elongated compartments directed at least substantially parallel to each other.
30. A pad according to claim 1, wherein, between the wall structure and the bottom sheet, the pad is provided with at least one receiving space which is at least partly filled with the soluble substance.
31. A pad according to claim 1, wherein a top side of the stiffening body is formed according to a convex or concave surface.
32. A pad according to claim 1, wherein a bottom side of the stiffening body is formed according to a convex or concave surface.
33. A pad according to claim 25, wherein a smallest dimension of a compartment is smaller than a third of a smallest diameter of the pad.
34. A pad according to claim 1, wherein a smallest dimension of a compartment is smaller than twice the thickness of the pad.
35. A pad according to claim 34, wherein the compartments with the said dimensions extend over at least virtually the entire pad.
36. A pad according to claim 1, wherein the pad is provided with at least two stiffening bodies positioned above one another.
37. A pad according to claim 36, wherein the stiffening bodies are offset in relation to each other.
38. A pad according to claim 1, wherein the second covering is provided with a top sheet manufactured from sheet-shaped filter material and a bottom sheet manufactured from sheet-shaped filter material, wherein the top sheet and the bottom sheet of the second covering are interconnected at their perimeter edges and form a circular joint.
39. A pad according to claim 38, wherein the bottom sheet of the second covering is connected to the first covering.
40. A pad according to claim 39, wherein the bottom sheet of the second covering is formed by the top sheet of the first covering.
41. A pad according to claim 38, wherein the top sheet and/or bottom sheet of the second covering are/is manufactured from filter paper.
42. A pad according to claim 1, wherein the pad is further provided with a holder with a receiving space for including an extraction pad filled with a substance to be extracted, wherein the first covering is located below the receiving space and is in fluid communication with the receiving space.
43. A pad according to claim 1, wherein at least a bottom side of the stiffening body is provided with a bulging part.
44. A pad according to claim 43, wherein the bulging part is determined by an increase of the height of a part of the wall structure.
45. A pad according to claim 44, wherein the bulging part has a surface extending parallel to a surface of the stiffening body.
46. A pad according to claim 45, wherein the surface forms a central part of the compartmenting wall structure.
47. A pad according to claim 46, wherein the central part is arranged in a receded manner in relation to a bottom edge of a circumferential wall of the stiffening body.
48. A pad according to claim 47, wherein the bottom sheet extends over the central surface and from the edge thereof to the bottom edge of the circumferential wall, which edge projects in an annular manner, and is fixed on or near this on the stiffening body.
49. A pad according to claim 48, wherein the bottom sheet further extends from a fixation on the bottom edge of the circumferential wall along the circumferential wall to at least near an outer circumferential edge of the top sheet and is fixed thereon on or near a fixation of the top sheet on the stiffening body.
50. A pad according to claim 48, wherein the bottom sheet further extends from a fixation on the bottom edge of the circumferential wall along the circumferential wall and is connected to the top sheet to form a covering completely enclosing the stiffening body.
51. A pad according to claim 50, wherein the top sheet and/or the bottom sheet are further elongated and are/is connected there to a further sheet for forming an enclosed receiving space, in which the product to be extracted is included.
52. A pad according to claim 1, wherein, on the stiffening body, a separating body with a number of passages is provided.
53. A pad according to claim 52, wherein the separating body forms at least a part of the top sheet of the first covering.
54. A pad according to claim 52, wherein the separating body is placed above the top sheet of the first covering.
55. A pad according to claim 52, wherein the separating body is placed under the top sheet of the first covering.
56. A pad according to claim 55, wherein the top sheet consists of a layer of filter material.
57. A pad according to claim 55, wherein the top sheet consists of a layer of filter material non-transmissive to liquid, which is provided in a removable manner.
58. An assembly of a pad according to claim 1 and an extraction pad manufactured at least partly from sheet-shaped filter material which is filled with a product to be extracted.
59. An assembly according to claim 58, wherein a size of the extraction pad in a width direction of the extraction pad at least corresponds to a size of the pad in a width direction of the pad.
60. An assembly according to claim 59, wherein a size of the extraction pad in a width direction of the extraction pad is larger than a size of the pad in a width direction of the pad.
61. An assembly of a pad according to claim 60, wherein the pad and the extraction pad each have the shape of a round disc, wherein the extraction pad has a diameter which is at least as large as a diameter of the pad.
62. An assembly according to claim 61, wherein the diameter of the extraction pad is larger than the diameter of the pad.
63. An assembly according to claim 58, wherein the sheet-shaped filter material of the extraction pad is provided with filter paper.
64. The pad of claim 1, wherein the soluble substance includes at least one of a milk powder, a creamer, and a sugar.
65. The pad of claim 4, wherein each compartment formed by the wall structure measured perpendicular to a part of the wall structure, has a width which is smaller than an eighth of the hydraulic diameter.
66. The pad of claim 24, wherein the synthetic material includes at least one of a plastic material, a metal material, a cardboard material, a rubber material, and a biodegradable material.
67. The pad of claim 26, wherein at least a portion of the top sheet includes a filter material and is transmissive to liquids.
68. The pad of claim 33, wherein the smallest dimension of a compartment is smaller than one seventh of the smallest diameter of the pad.
69. The pad of claim 52, wherein the separating body includes a water distribution plate.
71. The pad of claim 70, wherein the second size is larger than the first size.
72. A pad according to claim 3, wherein the wall structure is formed by a spiral-shaped wall.

14a-14c 14a, 14b, and 14c show a cross-section of a ninth, tenth and eleventh embodiment of a form-retaining pad according to the invention respectively;

FIG. 15 shows a top plan view of a stiffening body of a twelfth embodiment of a form-retaining pad according to the invention;

FIG. 16 shows cross-section along the line XVI-XVI in FIG. 15;

FIG. 17 shows the parts, including a stiffening body according to FIGS. 15 and 16, for forming an assembled pad;

FIG. 18 shows the pad consisting of the parts shown in FIG. 17 in assembled form;

FIG. 19a shows a top plan view of a second alternative stiffening body of the form-retaining pad according to FIGS. 1-9;

FIG. 19b shows a side view of the stiffening body according to FIG. 19b;

FIG. 20a shows a top plan view of a separating body which can be provided on a top side of a stiffening body; and

FIG. 20b shows a side view of the separating body according to FIG. 20a.

In FIG. 1, reference numeral 1 designates a form-retaining pad for preparing a beverage suitable for consumption according to the invention. The form-retaining pad 1 is provided with at least one first covering 2 in which a water-soluble substance 4 is included. In this example, the water-soluble substance consists of milk powder/creamer. Other substances, such as powders for preparing drinking chocolate and other beverages suitable for consumption are also conceivable. Also, substances in other forms than powder form are possible such as concentrates and extracts.

The covering 2 comprises a top sheet 6 manufactured from sheet-shaped filter material and a bottom sheet 8 manufactured from sheet-shaped filter material. In this example, the top sheet 6 and the bottom sheet 8 are each manufactured from filter paper. However, other filter materials such as filter materials of a synthetic are also possible. The form-retaining pad is further provided with a stiffening body 10 which is included between the top sheet and bottom sheet. The top sheet and bottom sheet each extend at least partly substantially parallel to a surface 12.

The stiffening body 10 is provided with a compartmenting wall configuration extending parallel to the surface 12 and formed by a grid 14 (see FIG. 2 and FIG. 3), a plurality of compartments 16 being provided in the grid. Each compartment 16 is provided with an opening 20 in a top side 18 of the grid 14. Also, each compartment is provided with an opening 24 in a bottom side 22 of the grid. The top side of the stiffening body is adjacent to the top sheet 6 and the bottom side of the stiffening body is adjacent to the bottom sheet 8. More in particular, the top side 18 of the grid is adjacent to the top sheet 6 and the bottom side 22 of the grid 14 is adjacent to the bottom sheet 8. The compartmenting wall configuration thus comprises a grid structure which is transmissive to liquid from the top side to the bottom side.

In this example, the stiffening body is provided with an upstanding side wall 26 extending around a side of the grid. Further, the stiffening body is provided with a horizontal edge 28 extending around a side of the grid. The stiffening body is further provided on the top side with an upstanding edge 30 extending upwards which is in fact in line with the upstanding side wall 26. The top sheet is fixed to a top side of the stiffening body. In this example, the top sheet 6 is fixed, near its longitudinal edges, to the upstanding edge 30. The stiffening body is further provided, on its bottom side, with a circular edge 32 extending downwards. The bottom sheet is fixed to a bottom side of the stiffening body. In this example, the bottom sheet 8 is fixed to the edge 32 extending downwards. In this example, further, the top sheet is moreover fixed to a top side of the grid and the bottom sheet is moreover fixed to a bottom side of the grid. Furthermore, a number of the compartments have a honeycomb structure. Further, in this example, neighboring compartments are each separated from one another by single side walls 34. In this example, each of the compartments is filled with a water-soluble substance such as milk powder/creamer.

Furthermore, the pad 1 has a flat shape, with the pad having larger dimensions in the direction of the surface 12 than in a direction 35 perpendicular to the surface 12.

In this example, the grid/the compartmenting wall configuration is manufactured from a synthetic, such as plastic. However, the grid/the compartmenting wall configuration can also be manufactured from other materials such as metal, rubber, cardboard and/or a biodegradable material. In particular, the entire stiffening body is manufactured from a synthetic such as plastic, metal, rubber, cardboard and/or a biodegradable material. Further, in the example, the form-retaining pad has a disc-shaped (the shape of a round disc) design. The pad has, for instance, a diameter d of 40-80 mm, in particular a diameter of approximately 60 mm. The height of the pad is, for instance, 5-20 mm, in particular approximately 7 mm. A diameter 1 of the compartments forming a honeycomb structure is, for instance, 5-10 mm and preferably approximately 7 mm.

The form-retaining pad can be used in a manner known per se for preparing a beverage suitable for consumption. Thus, the pad can, for instance, be placed in the holder which is open on its top side and which is provided with at least one outlet opening in its bottom side. Such holders are known per se and are usually used in machines known per se for preparing a beverage suitable for consumption, such as espresso machines and other types of machines. By means of the machine, for instance, hot water can supplied under pressure to a top side of the holder. This hot water penetrates the form-retaining pad through the top sheet, with the substance dissolving in the water. The hot water with the substance dissolved therein can then leave the form-retaining pad via the bottom sheet and can then leave the holder via the at least one outlet opening. As a result of the compartments, here, a relatively large part of the substance will dissolve in the water. The beverage suitable for consumption which leaves the holder can then be collected in a container such as a cup. However, it is also possible for the beverage from the holder to be supplied to a spout opening for preparing a beverage suitable for consumption with a small-bubbled foam layer, such as for instance described in European patent application 0 878 158. Here, the outlet opening of the holder can, for instance, be designed as the spout opening.

In the example of FIG. 1, the top sheet 6 and the bottom sheet 8 are interconnected by interposition of the upstanding side wall 26. However, it is also possible for the top sheet 6 and the bottom sheet 8 to be directly interconnected. This is shown in FIG. 5. In FIG. 5, the bottom sheet 8 and the top sheet 6 are interconnected and, in this example, interconnected at longitudinal edges 36 of the top and bottom sheet and, in this example, moreover, directly connected to each other, the interconnected parts forming a circular joint 38. Here, the top sheet and/or the bottom sheet can also be connected to the top side 18 of the grid 14 and the bottom side 22 of the grid 14 respectively as discussed with reference to FIG. 1.

FIG. 6 shows an alternative embodiment of the pad according to FIGS. 1-4. In FIGS. 1 and 6, a number of corresponding parts are designated by the same reference numerals. In the pad according to FIG. 6, the top sheet 6 and the bottom sheet 8 are connected to an outer side 37 of the upstanding wall. The top sheet 6 and the bottom sheet 8 respectively can optionally further be connected to a top side and a bottom side of the grid (optionally at a few points).

So, as discussed, the top sheet can be fixed to the stiffening body in various manners. For instance, it is possible for the top sheet to be connected (optionally only) to a top side of the grid. It is also possible for the top sheet to be connected (optionally only) to a top side of the upstanding side wall. In addition, it is possible for the top sheet to be connected (optionally only) to an outer side of the upstanding side wall. In particular, in the latter two options, the top sheet is also fixed to a top side of the grid. In the latter case, it is further possible for the top sheet to be fixed to only a few points of the top side of the grid. It is also possible for the top sheet and bottom sheet to be directly fixed to each other.

Also, as discussed, the bottom sheet can be fixed to the stiffening body in various manners For instance, it is possible for the bottom sheet to be connected (optionally only) to a bottom side of the grid. It is also possible for the bottom sheet to be connected (optionally only) to a bottom side of the upstanding side wall. In addition, it is possible for the bottom sheet to be connected (optionally only) to an outer side of the upstanding side wall. In particular, in the latter two options, the bottom sheet is also fixed to a bottom side of the grid. In the latter case, it is further possible for the bottom sheet to be fixed to the bottom side of the grid to only a few points.

In particular, the pad is further provided with a second covering 39 as shown in FIG. 7. In this example, the covering 39 is manufactured from sheet-shaped filter material. This sheet-shaped filter material can, for instance, be provided with filter paper. However, other sheet-shaped filter materials such as synthetic filter materials are also possible. In the second covering, a product to be extracted 40 such as coffee or tea is included. In this example, however, the product to be extracted is ground coffee 40. In this example, the second covering 39 is located above the first covering 2 and extends at least substantially parallel to the surface 12. In FIG. 7, the first covering 2 corresponds to the covering 2 discussed with reference to FIGS. 1-4. The second covering is provided with a top sheet 41 manufactured from sheet-shaped filter material and a bottom sheet 42 manufactured from sheet-shaped filter material. The top sheet 41 can, for instance, be manufactured from filter paper. This also applies to the bottom sheet 42. The top sheet 41 and the bottom sheet 42 are interconnected at their longitudinal edges, the interconnected parts forming a circular joint 43. The first and second covering are interconnected. In the pad according to FIG. 7, this has been realized because the bottom sheet 42 of the second covering 39 consists of the top sheet 6 of the first covering 2. It is also possible for the second covering 39 to be located under the first covering 2. In particular, the top sheet 41 of the second covering 39 then consists of the bottom sheet 8 of the first covering 2.

The form-retaining pad according to FIG. 7 can preferably be used for preparing coffee with milk. For this purpose, the form-retaining pad according to FIG. 7 is, for instance, placed in a holder known per se of, for instance, an espresso machine in the above-described manner. Then, hot water is supplied to a top side of the holder, preferably under pressure. In this manner, the water is supplied to both substances of the first and second covering. In this example, the hot water flows, at least partly, through the top sheet 41 to an inner space 44 of the second covering, where the coffee extract is formed. This coffee extract leaves the second covering 39 via the bottom sheet 42 and then enters the first covering 2 because the bottom sheet 42 also forms the top sheet of the first covering 2. In the first covering 2, the coffee extract flows through the compartments, where the substance will dissolve in the coffee extract and coffee with milk is formed. Then, this coffee with milk flows out of the pad 1 of FIG. 7 via the bottom sheet 8. Then, the coffee with milk can leave the holder via the at least one outlet opening of the holder. Thus, an amount of substance, such as milk powder/creamer, sugar and similar additives, soluble in a liquid, such as water, which is accommodated in the form-retaining pad comprising a grid structure transmissive to liquid, formed by a compartmenting wall configuration, in a stiffening body, covered in a closing manner by a top sheet and a bottom sheet, as well as a substance to be extracted, such as ground coffee, accommodated in a second covering, are placed in a holder, and then a liquid, such as hot water, is supplied to the holder to the two substances, in particular from a top side of the holder and preferably under pressure, after which the beverage obtained in this manner is tapped via at least one outlet opening in a bottom side of the holder. As discussed above, the beverage obtained in this manner can also be supplied to an apparatus for obtaining a beverage with a small-bubbled foam layer, as described in, for instance, European patent application 0 878 158. In this manner, cappuccino can be formed. Here, the outlet opening of the holder can be designed as the spout opening of the apparatus according to this European patent publication. When the second covering is placed below the first covering in the holder known per se and water is supplied to a top side of the holder, the water will first of all flow through the first covering, causing the substance in the first covering to dissolve, and the water will then flow through the extraction pad. In this case, the liquid is first supplied to the soluble substance and then to the substance to be extracted.

FIG. 8 shows an alternative embodiment of the form-retaining pad of FIG. 7 filled with a product to be extracted 40. The pad of FIG. 8 is also provided with a second covering 39. The stiffening body is further provided with an annular upstanding edge 45. To a top side of the upstanding edge 45, the top sheet 41 of the second covering 39 is fixed. Here, the bottom sheet 42 of the second covering also consists of the top sheet 6 of the first covering 2.

FIG. 9 shows a second alternative embodiment for the form-retaining pad of FIG. 7. In FIG. 9 as well, the form-retaining pad is provided with a second covering 39 manufactured from sheet-shaped filter material such as filter paper, in which a product to be extracted such as ground coffee or tea 40 is included. In this example, the product to be extracted is ground coffee. Here as well, the second covering extends above the first covering at least substantially parallel to the surface 12. The first covering 2 corresponds to the covering as discussed with reference to FIGS. 1-3. However, the first covering 2 can also be designed as discussed with reference to FIGS. 5 and 6. The second covering 39 is again provided with a top sheet 60 manufactured from sheet-shaped filter material such as filter paper and a bottom sheet 62 manufactured from sheet-shaped filter material such as filter paper. In this example, however, the bottom sheet 62 consists of another sheet than the top sheet 6 of the first covering. The bottom sheet 62 and the top sheet 6 can be fixed to each other in a manner known per se, such as, for instance, by means of an adhesive connection 47. It is also possible for the combination of the first covering 2 and the second covering 39 to be included in a third covering 46. In this example, the third covering 46 is provided with a top sheet 48 manufactured from a sheet-shaped filter material such as filter paper and a bottom sheet 50 manufactured from sheet-shaped filter material such as filter paper. The bottom sheet 50 and the top sheet 48 are interconnected near their longitudinal edges. These longitudinal edges form a circular joint 52. In this example, the first covering 2 and the second covering 39 are kept together by the third covering 46 and the first covering 2 and the second covering 39 are not necessarily directly interconnected.

The form-retaining pad of FIG. 9 can likewise preferably be used, in each of its variants, for preparing coffee with milk and in particular for preparing cappuccino as discussed with reference to FIG. 7.

FIG. 10a shows an assembly according to the invention. The assembly 54 is provided with a form-retaining pad 1 of a type as discussed with reference to FIGS. 1-4 or, for instance, FIG. 5 or FIG. 6. The assembly is further provided with an extraction pad 56 known per se filled with a product to be extracted, such as for instance ground coffee. The extraction pad known per se is manufactured from sheet-shaped filter material such as filter paper and is, in this example, filled with ground coffee 58. A size of the extraction pad in a width direction B (see FIG. 10b) of the extraction pad is at least as large as and, in this example, corresponds to the size of the form-retaining pad in the direction of the said surface 12. In this example, the form-retaining pad 1 and the extraction pad 56 each have a disc-shaped design, with the form-retaining pad and extraction pad having an at least virtually equal diameter. The extraction pad known per se 56 is again provided with a top sheet 60 manufactured from sheet-shaped filter material such as filter paper and a bottom sheet 62 manufactured from sheet-shaped filter material such as filter paper, the top sheet and the bottom sheet being interconnected near their longitudinal edges, the connected parts forming a joint 64.

Because the size of the extraction pad in the width direction B of the extraction pad is at least as large as and, in this example, corresponds to the size of the form-retaining pad in the direction of the surface 12, the form-retaining pad and the extraction pad can simply be included in a holder 66 provided with at least one outlet opening 68. The form-retaining pad 1 then rests on the bottom of the holder, while the extraction pad 56 is positioned on top of the form-retaining pad (see FIG. 10a). Then, hot water can be supplied to the top side of the holder for preparing the beverage suitable for consumption. In particular, the water is supplied under pressure. This pressure can assume the usual values for preparing espresso or coffee using the Senseo system. An additional advantage of the form-retaining pad in the examples is that the form of the form-retaining pad does not change or does not change substantially when the soluble substance dissolves and leaves the form-retaining pad. Therefore, the extraction process is not uncontrollably affected because a displacement and/or deformation of the extraction pad resulting from a deformation of the form-retaining pad does not occur or at least hardly occurs. This does not only apply when the extraction pad rests upon the form-retaining pad in the holder, but also when the form-retaining pad in the holder is supported by the holder while the extraction pad is located in the holder under the form-retaining pad. FIG. 11 also shows a holder known per se 66 in which the form-retaining pad 1 as well the extraction pad 56 of FIG. 10a are included. Because of the specific shape of the holder 66, in this example, the extraction pad 56 has a larger diameter than the form-retaining pad 1. This allows the extraction pad 56 to be positioned above (upstream of) the form-retaining pad. As said, hot water can be supplied (under pressure) to a top side of the holder 66, which hot water flows, at least partly, successively through the extraction pad 56 and the form-retaining pad 1, so that coffee extract and coffee extract with milk are formed successively. The coffee extract with milk leaves the holder 66 via the outlet opening 68 of the holder. In particular, the outlet opening 68 is designed as a spout opening known per se as described in European patent application 0 878 158. With this, a jet of coffee extract with milk is formed which spouts into a buffer reservoir 70 for obtaining a coffee extract with milk with a small-bubbled foam layer. In particular, in this example, cappuccino is formed in this manner. Instead of the assembly according to FIG. 10a, the form-retaining pad according to FIG. 7, 8 or 9 can also be used to fill the holder 66. Such variants are each considered to be within the scope of the invention.

FIG. 12 shows a stiffening body 10 which can replace the stiffening body 10 of the pads according to FIGS. 1-9 to obtain alternative form-retaining pads according to the invention. The stiffening body is provided with compartments 16.1 located on an outer ring 80, compartments 16.2 located on a ring 82 within the outer ring, compartments 16.3 located on a ring 84 within the ring 82, compartments 16.4 located on a ring 86 within the ring 84 and compartments 16.5 located on a ring 88 within the ring 86. The compartments 16.1 and 16.2 are smaller than the compartments 16.3. Also the compartments 16.3 are smaller than the compartments 16.4. So, the stiffening body comprises a plurality of relatively small compartments (16.1 & 16.2 and 16.3 respectively) which are located at a relatively short distance from a circular edge 90 of the stiffening body and the stiffening body comprises a plurality of relatively large compartments (16.4 and 16.5 respectively) which are located at a relatively long distance from the circular edge. It has been found that, for instance, in use according to FIGS. 10 and 11, a relatively large part of the substance dissolves. In particular, the substance present in the compartments located at a relatively short distance from the circular edge also dissolves well. It has been found that a water flow through these compartments is sometimes hindered because, in use, the form-retaining pad lies on the bottom of the holder 66 at the location of these compartments. The surface of the compartments 16.1 is, for instance, 25-55 mm2 and preferably 40 mm2. The compartments 16.2, 16.3 and 16.4 are 35-66 mm2 and preferably 50 mm2, 45-75 mm2 and preferably 60 mm2, and 55-85 mm2 and preferably 70 mm2 respectively. FIG. 13 shows that the grid can also comprise compartments 16 which have an elongated design and are directed at least virtually parallel to each other. Here, for instance, it applies that d2>>d1. FIGS. 14a-14c show examples in which the bottom sheet 8 does not abut the grid everywhere. In those places where the bottom sheet 8 does not abut the grid, receiving spaces 92 are shown which can each, at least partly, be filled with the substance 4.

The stiffening body 90 shown in top plan view in FIG. 15 is provided with an annular circumferential wall 91, with two further annular walls 92 and 93 concentrically extending within the circumferential wall 91. From a central pen 94, eight walls 95 extend in a radially rotation-symmetrically distributed manner to the circumferential wall 91. In the middle between each two walls 95, a radially extending wall 96 is provided between the annular wall 93 and the circumferential wall 91. As shown in FIG. 16, the circumferential wall has a curved cross-section, so the circumferential wall 91 has an open dish shape with an open bottom, with a circular edge 97 extending downwards having formed near the circumference of the open bottom. Further, it is visible from FIG. 16 that the annular wall 93 has a greater height than the annular wall 92, with the annular wall 93 projecting through the said open bottom. The walls 95 and 96 follow the profile thus formed by the annular walls, the difference in height between the annular walls 95 and 96 being compensated on the bottom side by a smooth transition in the shape of an extended S. Thus, the stiffening body 90 is provided with bulging central part in relation to the circumferential wall 91. Further, the central pen 94 is has a somewhat shorter design than the annular wall 93, so the compartments adjacent to the central pen 94 are interconnected.

FIG. 17 diagrammatically shows the stiffening body 90 shown in FIGS. 15 and 16 together with a bottom sheet 100, a top sheet 101 and a covering sheet 102 for forming an assembled form-retaining pad, as shown in FIG. 18. To clarify the manner in which the assembled pad is obtained from the parts shown in FIG. 17, in FIG. 17, the corresponding sealing places on the different parts are designated by corresponding letters a-a, b-b, c-c, d-d, e-e.

As appears from FIG. 18, the central bulging part of the stiffening body 90 and the bottom sheet 100 stretched tightly over this and fixed to the circumferential wall 91 at e form a circular annular channel 103, via which channel the compartments adjacent to the walls 96 are interconnected. This, as well as the interconnection of the compartments adjacent to the central pen 94, can promote the complete dissolution and discharge of the soluble substance from the stiffening body 90.

In particular, in each of the embodiments discussed above, a smallest dimension of a compartment is smaller than a third, preferably smaller than a quarter, more preferably smaller than a sixth and even more preferably smaller than a seventh of a smallest diameter of the pad. Also, in each of the embodiments discussed above, a smallest dimension of a compartment is smaller than twice the thickness of the pad. Also, in each of the embodiments discussed above, the compartments with the said dimensions extend over at least virtually the whole pad. Preferably, the number of compartments per m2 is 3,000-100,000, more preferably 10,000-30,000 per m2 and even more preferably 16,000-20,000 per m2. The sheet-shaped filter material can also consists of a plate of, for instance, metal or plastic in which small openings are provided. The sheet-shaped material can also consist of a reticular material provided with woven threads between which openings are formed. In addition, the pad can be designed such that it can be opened. This can be done by, for instance, providing the top sheet in a removable manner. The pad can then be opened after use and be filled again with the water-soluble substance. The form-retaining pad can also be used in apparatuses in which the water is not supplied to the form-retaining pad under pressure (pouring water).

Besides a round shape, the pad can also have other shapes such as a rectangular, square or oval shape. In this application, a stiffening body is involved. This is understood to mean that the body is so rigid that the body will hardly, if at all, deform in use.

In each of the embodiments described above, the walls 34 can also enclose angles other than ninety degrees with the surface 12. Also, the normal of each of the walls 14 can vary in vertical direction.

According to a special embodiment, a compartment is provided with more than one opening in its top side and/or bottom side. It is also possible for neighboring compartments to be interconnected, for instance by at least one opening in at least one wall 34 between these neighboring compartments. In this manner, a spiral-shaped stiffening body can also be obtained as will be discussed hereafter with reference to FIGS. 19a and 19b. Thus, it is possible for at least a part of the compartmenting wall configuration to be formed by a spiral-shaped wall. An example of such a stiffening body 200 is shown in FIGS. 19a and 19b and can, for instance, be used in each of the form-retaining pads according to FIGS. 1-10. Additionally, near the spiral 202, a number of side walls 204 can optionally be provided, of which a number are shown in dotted lines in FIG. 19a. However, these side walls can also be omitted.

In this application. a coffee pad is also understood to mean a coffee cartridge known per se.

In particular, further, for instance, the holder 66 and the form-retaining pad 1 as shown in FIGS. 10a, 11 can be interconnected before the extraction pad 56 and/or the second covering 39 are placed in the holder. Preferably, the form-retaining pad and the holder have an integrated design. This means that the form-retaining pad is further provided with a holder with a receiving space for including an extraction pad filled with a substance to be extracted such as ground coffee or tea, with the first covering being located below the receiving space and being in fluid communication with the receiving space. The form-retaining pad and holder then form, for instance, a “disposable holder”.

In each of the form-retaining pads discussed, for instance with reference to FIGS. 1-6, 10-16 and 19, the top sheet of the first covering can be manufactured from a sheet non-transmissive to liquid, which is provided in a removable manner. This can then be removed before water is supplied to the form-retaining pad, when this pad has, for instance, been placed in the holder 66.

In particular, the tearable layer is removed before the form-retaining pad is placed in the holder and the second covering is placed on top of it or under it. The holder according to FIGS. 10a and 11 can, in use, also assume other positions when water is supplied to the holder under pressure; for instance, the holder 66 can also stand on its side or upside down. It is also conceivable that other types of holders are used in which the water is, for instance, supplied to a side or bottom side of the holder. Also, the form-retaining pad can further be characterized in that, on the stiffening body, a separating body with a number of passages, more in particular a water distribution plate, such as a shower head plate, has been provided. Such a separating body 210 is shown, for instance, in FIGS. 20a and 20b. The passages 212 can vary in number, position and (hydraulic) diameter. In particular, the separating body forms at least a part of the top sheet of the first covering. It is also possible for the separating body to be placed above the top sheet of the first covering 2. It is also possible for the separating body to be placed under the top sheet of the first covering 2. Here, the top sheet can be designed in a removable manner as discussed above and have a design non-transmissive to liquid. Also, the top sheet may be manufactured from a layer of filter material. The separating body may be manufactured from plastic or another material such as metal. Also, the top sheet may be partly (for instance an outer ring) formed from filter paper and partly (for instance an inner disc) from the separating body. It is also possible for the top sheet and the bottom sheet to form one and the same sheet of the first covering. Then, the notion of top sheet and the notion of bottom sheet are not limited to two different sheets which are interconnected. Other sheets or a single sheets can also form a (fictitious) top sheet and bottom sheet of the covering. So, the bottom sheet can also be a part of at least one sheet extending to the top side of the pad. The same applies, completely analogously, to the top sheet; optionally, this can also be partly formed from a sheet extending to the bottom side of the pad. All this also applies to the second covering.

In this example, the substance consists of milk powder/creamer. Other substances such as powder for drinking chocolate and powder for obtaining other flavors and variants are also conceivable. It is also conceivable that the substance has another form than the powder form. The substance may also be provided with a concentrate and/or an extract. Further, the stiffening body and the grid may be manufactured from other materials than synthetic, such as for instance cardboard, metal and/or combinations thereof. Further, the top sheet and the bottom sheet of the first covering may also form a concave or convex surface on their outer side. This concave or convex surface is, for instance, determined by a concave or convex form for the top side 18 and/or bottom side 22 of the grid. In this case, the top sheet 6 and the bottom sheet 8 are also directed substantially parallel to the surface 12. Also, the stiffening body can be provided with a number of grids stacked on top of each other, with, optionally, the compartments of one of the grids being provided such that they are receded in the direction of the surface in relation to the compartments of one of the other grids. Also, in each of the examples of FIGS. 7-11 and 18, it is possible for the first covering 2 and the second covering 39 to be mutually exchanged. Here, the stiffening body may also be designed according to the alternatives discussed above. The first covering 2 with the soluble substance will then be located above the second covering 39 with the product to be extracted. In the examples, the compartments 16, for the greater part, have a hexagonal design. Other n-gonal shapes (n≦3) are also possible, as well as round and oval shapes. The center-to-center distance m of neighboring compartments (see FIG. 2) can, for instance, be 6-10 mm and is preferably approximately 7 mm. The diameter of a wall 34 is, for instance, 0.2-0.5 mm and is preferably approximately 0.35 mm. When it is in powder form, the solubility of the soluble substance can be increased by agglomerating the powder. Such variants are also considered to be within the scope of the invention.

Steenhof, Vincent Jan, Knitel, Joseph Theodoor, Kok, Bernardus Henricus

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Executed onAssignorAssigneeConveyanceFrameReelDoc
Dec 23 2003KNITEL, JOSEPH THEODOORSARA LEE DE N V ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0318340662 pdf
Jan 07 2004STEENHOF, VINCENT JANSARA LEE DE N V ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0318340662 pdf
Jan 09 2004KOK, BERNARDUS HENRICUSSARA LEE DE N V ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0318340662 pdf
Apr 18 2012SARA LEE DE N V SARA LEE DE B V CHANGE OF NAME SEE DOCUMENT FOR DETAILS 0318670457 pdf
May 29 2012SARA LEE DE B V KONINKLIJKE DOUWE EGBERTS B V ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0318340688 pdf
Aug 15 2012Koninklijke Douwe Egberts B.V.(assignment on the face of the patent)
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