An object of the present invention is to provide a display device capable of narrowing the area of the frame. In order to achieve this object, the display device according to the present invention has a substrate having a plurality of arranged display elements and a wiring layer of a power source on the peripheral side; a bank layer for mutually separating the display elements; an electrode layer for covering the plurality of display elements and the bank layer; and a sealing substrate for further covering the electrode layer by joining the peripheral portion of the substrate and the sealing portion circling around the periphery via a joining element such as an adhesive; wherein the periphery of the sealing substrate is positioned inside the periphery of the substrate, and the peripheral portion of the electrode layer is connected to the wiring of the power source within the sealing portion.
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0. 14. A display device, comprising:
a substrate that has a first side and a second side opposite to the first side constituting an outline of the substrate;
a transistor disposed above a first plane of the substrate;
an insulating film disposed so as to cover the transistor;
a plurality of first electrodes disposed above the insulating film;
a second electrode arranged above the plurality of first electrodes;
a light-emitting layer arranged between at least one of the plurality of first electrodes and the second electrode;
a first conductive film disposed between the second electrode and the first plane, the first conductive film being electrically connected to the second electrode; and
a second conductive film disposed between the first conductive film and the first plane, the second conductive film being electrically connected to the first conductive film,
the first conductive film being disposed between the first side and the plurality of first electrodes,
the first conductive film having a first edge positioned between the first side and the plurality of first electrodes and a second edge positioned between the first edge and the first side in a first cross-section of the display device, the first cross section intersecting with the first side, the second side and the first conductive film,
the first conductive film having a second plane and a third plane, the second plane being disposed between the first plane and the third plane, the second plane being in contact with the second conductive film at the second edge.
0. 28. A display device, comprising:
a substrate that has a first side and a second side opposite to the first side constituting an outline of the substrate;
a transistor disposed above a first plane of the substrate;
a first insulating film that covers a source electrode or a drain electrode of the transistor;
a plurality of first electrodes disposed above the first insulating film;
a second electrode arranged above the plurality of first electrodes;
a light-emitting layer arranged between at least one of the plurality of first electrodes and the second electrode;
a first conductive film disposed between the second electrode and the first plane, the first conductive film being electrically connected to the second electrode; and
a second conductive film disposed between the first conductive film and the first plane, the second conductive film being electrically connected to the first conductive film,
the first conductive film being disposed between the first side and the plurality of first electrodes,
the first conductive film having a first edge positioned between the first side and the plurality of first electrodes and a second edge positioned between the first edge and the first side in a first cross-section of the display device, the first cross section intersecting with the first side, the second side and the first conductive film,
the first conductive film having a second plane and a third plane, the second plane being disposed between the first plane and the third plane, the second plane not being in contact with the first insulating film except for at the second edge.
0. 30. A display device, comprising:
a substrate that has a first side and a second side opposite to the first side constituting an outline of the substrate;
a transistor disposed above a first plane of the substrate;
a first insulating film disposed above a source electrode or a drain electrode of the transistor, the first insulating film having a fourth plane and a fifth plane, the fourth plane being disposed between the first plane and the fifth plane;
a plurality of first electrodes disposed above the first insulating film;
a second electrode arranged above the plurality of first electrodes;
a light-emitting layer arranged between at least one of the plurality of first electrodes and the second electrode;
a first conductive film disposed between the second electrode and the first plane, the first conductive film being electrically connected to the second electrode; and
a second conductive film disposed between the first conductive film and the first plane, the second conductive film being electrically connected to the first conductive film,
the first conductive film being disposed between the first side and the plurality of first electrodes,
the first conductive film having a first edge positioned between the first side and the plurality of first electrodes and a second edge positioned between the first edge and the first side in a first cross-section of the display device, the first cross section intersecting with the first side, the second side and the first conductive film,
the first conductive film having a second plane and a third plane, the second plane being disposed between the first plane and the third plane, the second plane not being in contact with the fifth plane at the second edge.
0. 1. A display device, comprising:
a substrate including a plurality of display elements, a bank layer that separates each of the display elements, and a wiring layer;
a common electrode layer that is spread out to the periphery of the substrate and covers said plurality of display elements and said bank layer; and
a multilayer thin film for covering the substrate,
wherein a flat peripheral portion of the common electrode layer is laminated to a flat top face of the wiring layer through laminated flat conductive films which form a linear electrical connection area in plane, and the connection area is continuously positioned outside of the bank layer along sides of the substrate where a wiring tape is not connected, and the multilayer thin film extends beyond the connection area of the common electrode layer and the wiring layer.
0. 2. The display device according to
0. 3. The display device according to
0. 4. The display device according to
0. 5. The display device according to
0. 6. The display device according to
0. 7. The display device according to
0. 8. The display device according to
0. 9. The display device according to
0. 10. The display device according to
0. 11. The display device according to
0. 12. The display device according to
0. 13. A manufacturing method of a display device, comprising:
a step of forming at least a wiring layer at a part of the periphery of a substrate to which an electrical circuit is to be formed;
a step of forming an element separation layer comprising a plurality of grooves for mutually separating a plurality of display elements excluding an area over the wiring layer of the substrate;
a step of forming said display elements to each of the plurality of grooves of the element separation layer;
a step of forming a common electrode layer on the plurality of display elements, the element separation layer, and the wiring layer, respectively; and
a sealing step of directly forming a multilayer thin film above the common electrode layer and the substrate;
wherein a flat peripheral portion of the common electrode layer is laminated to a flat top face of the wiring layer through laminated flat conductive films which form a linear electrical connection area in plane; and the connection area is continuously positioned outside of the element separation layer along sides of the substrate where a wiring tape is not connected, and the multilayer thin film extends beyond the connection area.
0. 15. The display device as set forth in claim 14,
the first conductive film being formed in a first layer in which the plurality of first electrodes are formed.
0. 16. The display device as set forth in claim 14,
the first conductive film containing a first material contained in the plurality of first electrodes.
0. 17. The display device as set forth in claim 14,
the second conductive film being formed in a second layer in which a source electrode or a drain electrode of the transistor is formed.
0. 18. The display device as set forth in claim 14,
the second conductive film containing a second material contained in a source electrode or a drain electrode of the transistor.
0. 19. The display device as set forth in claim 14,
the second conductive film containing aluminum.
0. 20. The display device as set forth in claim 14,
a wiring being disposed between the first plane and the second conductive film,
the second conductive film being electrically connected to the wiring, and
at least a part of the wiring extending along the first side.
0. 21. The display device as set forth in claim 20,
the wiring being disposed in a third layer in which a gate electrode of the transistor is formed.
0. 22. The display device as set forth in claim 20,
the wiring containing a third material included in a gate electrode of the transistor.
0. 23. The display device as set forth in claim 14, further comprising:
a bank that is disposed above the first plane, the bank being disposed between one first electrode of the plurality of first electrodes and another first electrode of the plurality of first electrodes adjacent to the one first electrode.
0. 24. The display device as set forth in claim 14, further comprising:
a sealing member arranged above the second electrode,
the sealing member being a flat sealing substrate; and
the sealing substrate joining to the substrate via an adhesive disposed between the sealing member and the first plane.
0. 25. The display device as set forth in claim 24,
the sealing member including a sealing portion protruding so as to surround an outline of the sealing member.
0. 26. The display device as set forth in claim 25,
the sealing member including a plurality of thin films.
0. 27. An electronic device, comprising:
the display device as set forth in claim 14.
0. 29. The display device as set forth in claim 28,
the first insulating film contacting the source electrode or the drain electrode.
0. 31. The display device as set forth in claim 30,
the source electrode or the drain electrode contacting the first insulating film.
0. 32. The display device as set forth in claim 30,
the second conductive film containing a second material contained in a source electrode or a drain electrode of the transistor.
0. 33. An electronic device, comprising:
the display device as set forth in claim 30.
0. 34. The display device as set forth in claim 14,
the first conductive film being disposed between the second side and the plurality of first electrodes.
0. 35. The display device as set forth in claim 28,
the first conductive film being disposed between the second side and the plurality of first electrodes.
0. 36. The display device as set forth in claim 30,
the first conductive film being disposed between the second side and the plurality of first electrodes.
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As shown in FIG. 2, the ITO film 121 has a first edge 121a and a second edge 121b. Further, the ITO film 121 has a second plane 121c and a third plane 121d. In addition, the second interlayer insulation film 111 has a fourth plane 111a and a fifth plane 111b. Similarly, the first interlayer insulation film 110 has planes at an upper surface and a lower surface.
As shown in
In this example, a mounting margin a upon mounting the sealing substrate 200 on the TFT substrate 100 and a margin d of the adhesive 301 for preventing the infiltration of gas and securing reliability of sealing are secured outside the connection area c of the negative electrode 123 and the substrate wiring 107. The distance from the end of the TFT substrate 100 to the connection area c is mounting margin a+margin d of adhesive 301+connection area c. With this structure, the dimension of the non-display area at the periphery of the display device 1 is large.
Contrarily, with the structure of the first embodiment depicted in
Moreover, with the structure of the first embodiment, the lower part area of the sealing portion 202 is formed, as shown in
In
As illustrated in these diagrams, the power source wiring 107 of the TFT substrate 100 at the lower part area of the sealing portion 202 is formed to be relatively broad and flat. The power source wiring 107 is, as shown in
Preferably, as shown in
As described above, the conductive portion (vertical conductive portion) x of the power source wiring film 107 and the common electrode 123 is formed to be flat, and the sealing area z of the periphery thereof is also made to be a flat area. Vertical conduction is carried out with certainty, unevenness of the film end portion after forming the common electrode film 123 is evenly formed, and height of the vertical conductive portion is aligned at the TFT substrate 100 side so as to prevent the sealing conditions from changing in the vertical conductive area portion. Further, by securing a flat portion z at the peripheral portion z of the vertical conductive portion x, the stress applied to the sealing portion from can sealing can be made uniform.
Foremost, as shown in
Next, as shown in
As shown in
Next, as shown in
The display device is formed as described above.
The second embodiment is illustrated in
In the present embodiment, a flat substrate is used as the sealing substrate 200. As the sealing substrate 200, preferably employed may be a glass plate, aluminum plate, stainless plate, acryl plate, ceramic plate, and so on. The adhesive 301 is used to fill the entire gap between the TFT substrate 100 and the sealing substrate 200 so as to join (bond) the two substrates. Even in this case also, the width of margins b+c necessary in securing the reliability of sealing described above including the connection area of the negative electrode 123 and the wiring film 107 of the substrate is secured, and the bank layer 113 is positioned to be inside the connection area of the negative electrode 123 and the wiring film 107 of the substrate. Thereby, the frame width can be narrowed, and, infiltration of gas into the bank layer 113 can be prevented as a result of placing the resin film 113, which has relatively high moisture permeability, away from the adhesive 301.
In this display device also, the processes of
As shown in
Moreover, the adhesive 301 may also be applied to the sealing substrate 200 for bonding with the TFT substrate 100. Further, after aligning the sealing substrate 200 and the TFT substrate 100, an adhesive may be infiltrated inside from the peripheral gaps with the capillary phenomenon.
The third embodiment is illustrated in
In the present embodiment, a multilayer thin film 210 is formed instead of the sealing substrate 200. For example, Japanese Patent Laid-Open Publication No. 2000-223264 proposes a laminate film of an inorganic passivation sealing film and resin sealing film as the sealing film. The multilayer thin film 210 is formed on the TFT substrate 100, and covers the negative electrode 123 in its entirety. The multilayer thin film may adopt the various structures; for instance, the structure of an organic layer/inorganic layer/organic layer, or inorganic layer/organic layer/inorganic layer, and so on. As the inorganic material, for example, ceramic materials such as SiO2, SiN and SiON may be used, and, as the organic resin material, general hydrocarbon macromolecules such as polyethylene, polystyrene and polypropylene may be used. Moreover, this may also be fluoric macromolecules. The polymer materials themselves may be disposed, or precursors or monomers may be applied on the substrate for curing. The negative electrode 123 is connected to the power source wiring 107 at the end side of the substrate 100. Even in this case also, the width of margins b+c necessary in securing the reliability of sealing described above including the connection area of the negative electrode 123 and the wiring film 107 of the substrate is secured, and the bank layer 113 is positioned to be inside the connection area of the negative electrode 123 and the wiring film 107 of the substrate. Thereby, the frame can be narrowed.
In this display device also, the processes of
As shown in
Gas infiltrated inside the display device will penetrate within the film and affect the display area from the display elements on the peripheral side. Thus, by providing in advance dummy pixels that are not used in image display at the periphery of the display area, influence of the infiltrated gas to the screen display is alleviated. Moreover, as a result of providing dummy pixels at the periphery of the display area, the applied film can be formed evenly when a luminous material is applied with the inkjet method. In other words, with the inkjet method, minute ink (material) droplets are discharged from the nozzle, and, after the start of such discharge, time is required for the discharged rate to become stable. As a result of stabilizing the discharge rate at the dummy pixel portion, the coating film of the respective light emitting elements can be made uniform.
Moreover, the mask deposition method may also be employed instead of the inkjet method for forming the luminous body. Further, the inkjet method and mask deposition method may be used in combination.
In these embodiments, although the TFT substrate and the sealing substrate are placed together and sealed at the periphery of the substrates, one or more sides, or all of the sides of the periphery of the TFT substrate are narrowed.
With the embodiment illustrated in
With the embodiment illustrated in
With the embodiment illustrated in
With the embodiment illustrated in
As described above, according to the respective embodiments of the present invention, since the display device is assembled such that the connection area (c) of the common electrode (negative electrode) 123 and the substrate wiring 107 is included within the sealing margin (b+c), the frame area of the display unit can be reduced.
Moreover, since the bank layer 113 is positioned to be further inside the substrate than the connection area (c) of the common electrode 123 and the substrate wiring 107, it is possible to prevent gas from directly penetrating within the bank layer 113 from the connection portion (b+c) of the substrate 100 and the sealing substrate (or sealing film) 200. Thereby, influence on the light emitting element 120 will be minimal even upon employing a resin (such as a photoresist), which can be processed easily, as the bank layer 113.
Moreover, as a result of placing the calcium electrode 123a away from the connection area (c) of the electrode 123a and the substrate wiring 107, erosion of the calcium electrode 123a due to infiltration of oxygen or water vapor gas can be prevented.
Next, electronic devices comprising the display device according to the present invention are described below. The present invention, however, shall in no way be limited to these exemplifications.
<Mobile Computer>
Foremost, an example employing the display device pertaining to the foregoing embodiments in a mobile personal computer is explained.
<Portable Phone>
Next, an example of employing the display device pertaining to the foregoing embodiments in the display unit of a portable telephone is explained.
<Digital Still Camera>
An example of employing the display device pertaining to the foregoing embodiments in the finder of a digital still camera is now explained.
Whereas an ordinary camera exposes the film with the optical image of the photographic subject, the digital still camera 1300 generates image signals by performing photoelectric conversion to the optical image of the photographic subject with visual elements of a CCD (Charge Coupled Device) or the like. The foregoing display device 1304 is provided to the back face of the case 1302 of this digital still camera 1300, and is structured to conduct display based on the visual signals from the CCD. Thus, the display device 1304 functions as a finder for displaying the photographic subject. Moreover, a light receiving unit including the likes of an optical lens or CCD is provided to the observation side of the case 1302.
When the photographer confirms the image of the photographic subject displayed on the display device 1304 and presses the shutter button 1308, the visual signal of the CCD at such moment is transmitted to and stored in the memory of the circuit substrate 1310. Moreover, this digital still camera 1300 also comprises a video signal output terminal 1312 and a data transmission I/O terminal 1314 at the side face of the case 1302. And, as illustrated in
<Electronic Book>
Moreover, as the electronic device, in addition to the personal computer of
The display device according to the present invention is not limited to the organic EL display device of the embodiments. Moreover, the substrate is not limited to the TFT substrate of the embodiments. In addition to an active substrate, the present invention can also be employed in a passive substrate.
Moreover, although an adhesive was used as the joining means in the embodiments, it is not limited thereto. Other methods, for instance, joining with supersonic waves or lasers may also be employed.
As described above, according to the display device of the present invention, it is preferable in that the width of the frame, which is the non-display area at the periphery of the display area, can be narrowed.
Yokoyama, Osamu, Kobayashi, Hidekazu, Matsueda, Yojiro
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