A method and system of sample aliquot storage for automated immunochemistry or chemistry instruments are provided. The method and system provide a sample aliquot storage unit having a sample storage wheel for storing sample vessels containing sample aliquots in a chilled enclosed environment, which are accessible by both a sample pipettor of a sample aliquoting station and a pick-and-place gripper. The pick-and-place gripper transports the sample vessels containing sample aliquots to multiple independent reagent pipetting stations respectively for sample aspiration of subsequent assay, and thereafter transports the sample vessels containing remaining sample aliquots back to the sample storage wheel to be stored in the chilled environment for reflex testing. When all the tests are completed, the pick-and-place gripper transports the sample vessels to a waste storage area.
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13. An apparatus for automated immunochemistry or chemistry analysis, comprising:
a. a sample aliquot storage unit having a sample storage wheel for storing sample vessels;
b. a sample aliquoting station having a sample pipettor for aliquoting samples to said sample vessels on said sample storage wheel;
c. said sample aliquot storage unit, further having a chiller assembly for keeping said sample vessels containing sample aliquots in a chilled environment on said sample storage wheel;
d. said sample aliquot storage unit, further having means for driving and controlling said sample storage wheel to position said sample vessels for access by said pipettor of said sample aliquoting station;
e. a pick-and-place mechanism for transporting said sample vessels containing said sample aliquots to a multiplicity of independent reagent pipetting stations respectively for sample aspiration of subsequent assay; and
f. said pick-and-place mechanism also transporting said sample vessels containing remaining sample aliquots back to said sample storage wheel to be stored in said chilled environment for reflex testing.
0. 24. An apparatus for automated immunochemistry or chemistry analysis, the apparatus comprising:
a sample aliquot station having a sample aliquot station pipettor configured to aspirate a sample aliquot from a sample tube and dispense the sample aliquot into a sample aliquot vessel;
a sample aliquot storage unit configured to store the sample aliquot vessel and comprising a controlled environment enclosure, the sample aliquot storage unit having a driver configured to position the sample aliquot vessel for access to a transport system;
the transport system, the transport system configured to move the sample aliquot vessel from the sample aliquot storage unit to a pipetting location, the pipetting location is separate from the sample aliquot storage unit; and
a pipetting station having a pipetting station pipettor configured to aspirate, at the pipetting location, an amount of the sample aliquot from the sample aliquot vessel and to dispense the amount of the sample aliquot into a reaction vessel,
wherein the apparatus is an automated immunoassay instrument, and
wherein the controlled environment enclosure refrigerates the sample aliquot vessel.
1. An apparatus for automated immunochemistry or chemistry analysis, comprising:
a. a sample aliquot storage unit having a sample storage wheel;
b. a pick-and-place mechanism for transporting empty sample vessels from a bulk vessel feeder to said sample storage wheel;
c. a sample aliquoting station having a sample pipettor for aspirating samples from sample tubes loaded, and aliquoting samples to said empty sample vessels on said sample storage wheel;
d. said sample aliquot storage unit further having a chiller assembly for keeping said sample vessels containing sample aliquots in a chilled environment on said sample storage wheel;
e. said sample aliquot storage unit further having means for driving and controlling said sample storage wheel to position said sample vessels for access by said pipettor of said sample aliquoting station and said pick-and-place mechanism;
f. said pick-and-place mechanism transporting said sample vessels containing said sample aliquots to a multiplicity of independent reagent pipetting stations respectively for sample aspiration of subsequent assay; and
g. said pick-and-place mechanism also transporting said sample vessels containing remaining sample aliquots back to said sample storage wheel to be stored in said chilled environment for reflex testing.
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0. 25. The apparatus of claim 24, wherein the transport system is capable of moving the sample aliquot vessel from the pipetting location back to the sample aliquot storage unit.
0. 26. The apparatus of claim 25, wherein the reaction vessel is a first reaction vessel, wherein the transport system is further configured to aspirate a second amount of the sample aliquot from the sample aliquot vessel to a second reaction vessel.
0. 27. The apparatus of claim 24, wherein the transport system is further configured to move the sample aliquot vessel from the sample aliquot storage unit to one of a plurality of pipetting locations, the pipetting locations are separate from the sample aliquot storage unit.
0. 28. The apparatus of claim 24, wherein the amount is a first amount, the pipetting station is a first pipetting station, the pipetting station pipettor is a first pipetting station pipettor, and the apparatus further comprises a second pipetting station having a second pipetting station pipettor.
0. 29. The apparatus of claim 28, wherein the first and second pipetting stations are configured to operate independently of each other.
0. 30. The apparatus of claim 24, the apparatus further comprising a sample presentation unit configured to support the sample tube.
0. 31. The apparatus of claim 24, wherein the sample aliquot storage unit includes a plurality of storage locations, the driver configured to position the sample aliquot vessel in one of the plurality of storage locations.
0. 32. The apparatus of claim 24, wherein the driver is a motor.
0. 33. The apparatus of claim 24, wherein the transport system is a pick-and-place mechanism.
0. 34. The apparatus of claim 24, wherein the apparatus further comprises a reagent pipetting station having a reagent station pipettor configured to aspirate a reagent and dispense the reagent.
0. 35. The apparatus of claim 24 wherein the sample tube is a first sample tube and the reaction vessel is a first reaction vessel, and the pipetting station is a first pipetting station and the pipetting station pipettor is a first pipetting station pipettor, and wherein the apparatus further comprises:
a sample presentation unit configured to support the first sample tube and a second sample tube; and
a second pipetting station comprising a second pipetting station pipettor configured to retrieve a reagent from a reagent pack and dispense the reagent into a second reaction vessel.
0. 36. The apparatus of claim 35 wherein
the sample presentation unit, the sample aliquot station, the first pipetting station, and the second pipetting station are coupled together, and
wherein the first and second pipetting stations are configured to operate independently of each other.
0. 37. The apparatus of claim 24 wherein the sample aliquot is a first sample aliquot, the sample aliquot vessel is a first sample aliquot vessel, the reaction vessel is a first reaction vessel, the pipetting station is a first pipetting station, and the pipetting station pipettor is a first pipetting station pipettor, and wherein the apparatus further comprises:
the first sample tube;
a second sample tube;
a sample presentation unit configured to support the first sample tube and the second sample tube;
wherein the sample aliquot station is further configured to aspirate a second sample aliquot from the second sample tube, and to dispense the second sample aliquot into a second reaction vessel;
the second reaction vessel containing the second sample aliquot; and
a second pipetting station configured to hold the second reaction vessel and comprising a second pipetting station pipettor,
wherein the first and second pipetting stations are coupled to the sample aliquot station.
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This is a continuation of the U.S. patent application Ser. No. 09/815,088, entitled “Method and System For Automated Immunochemistry Analysis,” filed on Mar. 16, 2001 now U.S. Pat. No. 6,825,041, the content of which is incorporated herein in its entirety.
1. Area of the Art
The present invention relates generally to automated immunochemistry instruments and methodologies, and more particularly to methods and systems for sample aliquot storage used in connection with automated immunochemistry instruments.
2. Description of the Prior Art
Automated immunochemistry instruments are widely used in clinical chemistry sampling and analyzing applications for performing various assays. Such automated immunochemistry instruments often incorporate a sample aliquot unit for aliquoting samples to be analyzed. The following references are found to be pertinent to the field of the present invention:
The Forrest '524 patent disclosed an automated multi-test capability assay apparatus in modular form for the non-sequential processing of samples for the assay. The apparatus includes a device for ensuring solid phase suspension which includes a housing, a rotatable support having means for independently rotatably mounting a vessel around a circumference of the support, and a drive wheel for rotating the mounted vessel, where the housing includes a driving surface having longer circumferential dimensions than the drive wheel and surrounding the drive wheel and engageable therewith.
The Kurosaki '129 patent disclosed an apparatus for automatically analyzing a specimen. The apparatus includes a first dispensing means for dispensing the specimen in a sample vial into a stock vial, a second dispensing means for dispensing the specimen in the stock vial into an assay vial, and a third dispensing means for dispensing the reagent into the assay vial. A cooling device is provided below a stock vial turntable for cooling the specimens contained in the stock vials.
The Heath '074 patent, the Bell '733 patent, and the Bell '277 patent also disclosed various arrangements of using a turntable with a cooler for cooling the samples and reagent contained in the turntable.
While various sample aliquot units for automated immunochemistry instruments have been developed, as disclosed in the above references, there is still a need to create and develop a new sample aliquot and storage unit that can accommodate the following two new emerging trends that are evolving in the clinical laboratory. First, there is an increase in the use of automatic sample reflex testing. Second, the laboratory automation has increased the demands for the quick release of sample tubes. These two new trends require new sample aliquot units to be capable of storing the samples for reflex testing, while supporting the high throughput of the automated immunochemistry instruments.
The present invention is directed to a new method and system of sample aliquot storage for an automated immunochemistry instrument.
It is one of the primary objects of the present invention to provide a new method and system of sample aliquot storage for an automated immunochemistry instrument that is capable of performing automatic sample reflex testing.
It is also a primary object of the present invention to provide a new method and system of sample aliquot storage for an automated immunochemistry instrument that is capable of having a higher throughput.
It is another primary object of the present invention to provide a new method and system of sample aliquot storage for an automated immunochemistry instrument that is capable of working with multiple pipetting modules for running different samples simultaneously.
In addition, it is a primary object of the present invention to provide a new method and system of sample aliquot storage for an automated immunochemistry instrument that ensures sample integrity and low evaporation by incorporating an enclosed large capacity chilled sample storage area.
These and other objects and advantages may be achieved by a sample aliquot storage system of the present invention. In accordance with the embodiment of the present invention, a sample aliquot storage system of the present invention, which is used as part of an automated immunochemistry instrument, has a chilled storage for storing multiple sample vessels containing aliquoted samples that may be used for reflex testing. The sample vessels containing aliquoted samples can be moved to one of the multiple independent pipetting stations. Each of the multiple independent pipetting stations has a pipettor for aspirating a required amount of sample from the sample vessels and dispensing it into an reaction vessel. This allows the immunochemistry instruments to run different samples simultaneously (while their respective cycles may be offset in time).
Such an arrangement has been found to provide a number of advantages. As explained in greater detail below, the new method and system of sample aliquot storage of the present invention support automatic reflex testing of the samples as well as a high throughput of the automated immunochemistry instrument.
The new method and system of sample aliquot storage of the present invention also allow the immunochemistry instrument with multiple pipetting stations to run different samples simultaneously.
The system of the present invention may be used in connection with other chemical analyzers, such as, but not limited to, chemistry and hematology diagnostic instrumentation.
The invention is defined in its fullest scope in the appended claims and is described below in its preferred embodiments.
The above-mentioned and other features of this invention and the manner of obtaining them will become more apparent, and will be best understood by reference to the following description, taken in conjunction with the accompanying drawings. These drawings depict only a typical embodiment of the invention and do not therefore limit its scope. They serve to add specificity and detail, in which:
The present invention is directed to a new method and system of sample aliquot storage for an automated immunochemistry instrument. The new system of the present invention includes a sample aliquot storage unit incorporated in the automated immunochemistry instrument, and the method of the present invention includes the procedures for storing and transporting sample vessels containing sample aliquots to be automatically reflex tested by the automated immunochemistry instrument.
Referring to
As shown in
The sample presentation unit 1 is used to transport the entire required test samples to and from the main sample aliquoting station 2. A detailed description of the configurations and functions of one embodiment of the sample presentation unit 1 is provided in the Assignee's co-pending patent application for “Sample Presentation Unit,” Ser. No. 09/848,450, and is incorporated herein in its entirety by reference. However, it should be understood that other lab automation systems or automated track conveyance systems may also used as long as they are capable of transport the entire required test samples to and from the main sample aliguoting station 2.
The main sample aliquoting station 2 is used to aspirate sample aliquots out of the sample tubes and dispense them into sample vessels supplied by the bulk vessel feeder 3. A detailed description of the configurations and functions of one embodiment of the bulk vessel feeder 3 is provided in the Assignee's co-pending patent application for “Bulk Vessel Feeder,” Ser. No. 09/777,750, and is incorporated herein by reference. However, it should be understood that other vessel supply mechanism that is capable of supplying sample vessels may also be used for the purpose of the present invention.
The four reagent pipetting stations 4, 5, 6, and 7 are used to mix sample aliquots with reagents for the subsequent assay. The four reagent pipetting stations 4, 5, 6, and 7 are arranged as two dual reagent pipetting stations and are independent to each other, each having its own fluid pumps and valves, wash towers, reaction vessel carriages, and pipettor. The individual structures and functions of each of these reagent pipetting stations 4, 5, 6, and 7 conform to existing arrangements used in the Access Instruments (Beckman Coulter, Inc., CA), which are known to those of ordinary skill in the art, and therefore will not be described in detail here.
The three vessel pick-and-place grippers 8, 9, and 10 are used to transport sample and reaction vessels among the various modules of the automated immunochemistry instrument. The first pick-and-place gripper 8 is used to transport sample vessels among the bulk vessel feeder 3, the sample aliquot storage unit 11, and the reagent pipetting stations 4, 5, 6, and 7. The second pick-and-place gripper 9 is used to transport reaction vessels between the reagent pipetting stations 4, 5, 6, and 7 and the incubator of the incubator/wash/read station 12. The third pick-and-place gripper 10 is used to transport reaction vessels between the incubator wheel and the wash wheel of the incubator/wash/read station 12. A detailed description of the configurations and functions of one embodiment of the vessel pick-and-place grippers 8, 9, and 10 is provided in the Assignee's co-pending patent application for “Method and System for Picking and Placing Vessels,” Ser. No. 09/7771,471, and is incorporated herein in its entirety by reference. However, it should be understood that other pick-and-place mechanism that is capable of transporting sample and reaction vessels among the various modules of the automated immunochemistry instrument is also contemplated for the purpose of the present invention.
The sample aliquot storage unit 11 of the present invention is used for storing the sample aliquots contained in the sample vessels in a controlled environment enclosure at a low temperature for a certain period of time, e.g., up to three (3) hours, so that the samples may be used for reflex testing. When a test is requested on a patient sample, the test outcome may drive a request for additional testing. This automatic request for additional tests is reflex testing.
The time delay from the first aspiration to knowing if another test will be started can range to as long as 45 minutes or more. To hold a sample tube for such a period of time prevents the sample from being used in other places. If the tube is passed to other instruments, it may be difficult for a laboratory technician to find the tube and reload it on the instrument requesting the reflex test.
To allow a single quick sample draw on sample tubes that might require reflex testing, a single aspiration (aliquot) can be taken with sufficient test material for the possible reflex test(s). However, to insure that the test materials do not evaporate or deteriorate, the sample aliquots need to be enclosed and refrigerated on board the automated immunochemistry instrument.
Referring to
The sample aliquot storage unit 11 has a precision controlled and refrigerated (chilled) sample aliquot storage wheel 19 with multiple storage locations capable of receiving and transferring sample vessels for or filled with sample aliquots.
Referring to
Referring to
The incubator/wash/read station 12 is used for the incubating, washing, and reading steps of the assays. It may include one or more incubators, washers, and readers, such as a photomultiplier tube (PMT) detector. The individual structures and functions of each of these units conform to existing arrangements of the Access Instruments (commercially available from Beckman Coulter, Inc., CA), which are known to those of ordinary skill in the art, and therefore will not be described in detail here.
The reagent storage 13 is used for storing reagents used for the assays. It serves as the means for an operator to load reagent packs into the automated immunochemistry instrument. The reagent storage 13 includes a mechanism for transporting and sorting multiple reagent packs. A detailed description of the configurations and functions of one embodiment of such a mechanism for transporting and sorting multiple reagent packs is provided in the Assignee's co-pending patent application for “Method and System for Transporting and Storing Multiple Reagent Packs and Reagent Packs Used Therein,” Ser. No. 09/594,331, and is incorporated herein by reference. Other structures and functions of the reagent storage 13 conform to existing arrangements known to those of ordinary skill in the art, and therefore will not be described in detail here.
The basic operating procedures of the sample aliquot storage unit 11 of the present invention incorporated in the automated immunochemistry instrument for sample aliquot storage and reflex testing include the following steps:
11. Aspirating an adequate amount of sample aliquot from the sample vessel for performing the reflex testing; and
The method and system of sample aliquot storage of the present invention for automated immunochemistry instrument has many novel and unique features and advantages. It provides the capability of performing reflex testing with a large capacity chilled sample storage area. It also supports a high throughput of the automated immunochemistry instrument. It further enables the automated immunochemistry instrument with multiple independent reagent pipetting stations to run different samples simultaneously.
A very important novel feature of the method and system of sample aliquot storage of the present invention is that, unlike in certain prior art systems where the sample vessels are always kept in the storage wheel and are pipetted in the storage wheel, in the present invention method and system, the sample vessels containing sample aliquots are transported to one of the multiplicity of reagent pipetting stations for pipetting. This transfer significantly increases the throughput of the instrument. For example, if the pipetting process takes 36 seconds, the prior art method and system will take 36 seconds to perform pipetting of each sample vessel. If there are 4 different samples to be assayed, then the total time needed to complete the pipetting process of all 4 sample vessels would be 144 seconds.
In the present invention method and system, the same task can be finished in 63 seconds. This is because in the present invention method and system, the sample vessels are transported to one of the 4 reagent pipetting stations for pipetting. These reagent pipetting stations are staggered, for example, 9 seconds apart (which is the time needed for the pick-and-place gripper to transport one sample vessel to a reagent pipetting station). As the first sample vessel is pipetted at the first reagent pipetting station, the second sample vessel is transported to the second reagent pipetting station after 9 seconds. After another 9 seconds, the third sample vessel is transported to the third reagent pipetting station. Finally, after the third 9 seconds, the fourth sample vessel is transported to the fourth reagent pipetting station. Since it takes 36 seconds to finish the pipetting process of the fourth sample vessel, the total time used for pipetting all 4 sample vessels in this example is only 63 seconds, which reduces more than half of the 144 seconds needed for the prior art method and system.
The foregoing is meant to illustrate, but not to limit, the scope of the invention. Indeed, those of ordinary skill in the art can readily envision and produce further embodiments, based on the teachings herein, without undue experimentation.
It is to be understood that the form of the system depicted in
It is to be understood that the particular arrangement of the present invention may vary, depending on the chemical analyzer instrument it is incorporated or working together with, but that the determination of necessary variation is well within the skill in the art in view of the instant disclosure.
Suitable components that are commercially available would be known to those of ordinary skill in the art in view of this disclosure.
It is further understood that any comparable means of accomplishing this goal is within the scope of this invention.
The present invention may be embodied in other specific forms without departing from its essential characteristics. The described embodiment is to be considered in all respects only as illustrative and not as restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of the equivalence of the claims are to be embraced within their scope.
Weiss, Robert A., Wilson, Brian D., Qureshi, Humayun, Werness, Peter G., Laska, Ronald C., Spless, Bernhard
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Aug 28 2001 | QURESHI, HUMAYUN | Beckman Coulter, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 053514 | /0687 | |
Aug 28 2001 | SPIESS, BERNHARD | Beckman Coulter, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 053514 | /0687 | |
Aug 28 2001 | WEISS, ROBERT A | Beckman Coulter, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 053514 | /0687 | |
Aug 28 2001 | WERNESS, PETER G | Beckman Coulter, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 053514 | /0687 | |
Aug 28 2001 | WILSON, BRIAN D | Beckman Coulter, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 053514 | /0687 | |
Jan 07 2002 | LASKA, RONALD C | Beckman Coulter, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 053514 | /0687 | |
Feb 09 2006 | Beckman Coulter, Inc. | (assignment on the face of the patent) | / |
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