An assembly for insertion of an object into a pipeline comprises a base, a connector, and a set of pins. The base has a cylindrical passage and is connected to a mechanism for configured to drive the object into an inlet in the pipeline. The connector includes a head and a cylinder with a threaded internal surface and a an external surface having a groove spanning a extending around the circumference of the external surface. The connector is rotatable within the cylindrical passage in the base in a first direction and is held substantially axially stationary within the cylindrical passage in the base in a second direction by the set of pins in cooperation with the groove. The base is rotatable in the first direction and held substantially stationary in the second direction while connected to the inlet in the pipeline by the connector.
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1. An apparatus for insertion of an object into a pipeline, the apparatus comprising:
a base having a cylindrical passage defining an axis, the base connected to a mechanism configured to drive the object into an inlet in the pipeline;
a connector including a head and a cylinder with a threaded internal surface and a an external surface having a groove spanning extending around a circumference of the external surface, the connector rotatable within the cylindrical passage in the base in a first direction and held substantially axially stationary within the cylindrical passage in the base in a second direction by a set of pins in cooperation with the groove; and
wherein the base is rotatable in the first direction and held substantially stationary in the second direction while connected to the inlet in the pipeline by the connector.
2. The apparatus of
3. The apparatus of
4. The apparatus of
5. The apparatus of
6. The apparatus of claim 1, 3 wherein the threaded internal surface of the connector is matched configured to be mated mate with an external threaded surface of the inlet in the pipeline joint.
7. The apparatus of
9. The apparatus of
10. The apparatus of
0. 13. An apparatus for insertion of an object into a pipeline, the apparatus comprising:
a base having a cylindrical passage, the base connected to a mechanism for configured to drive the object into an inlet in the pipeline;
a connector including a head and a cylinder with a threaded internal surface and a external surface having a groove spanning a circumference of the external surface, the connector rotatable within the cylindrical passage in the base in a first direction and held substantially stationary within the cylindrical passage in the base in a second direction by a set of pins in cooperation with the groove, the threaded internal surface of the connector matched to be mated with an external threaded surface of the inlet in the pipeline;
a rod insertable into the connector through a slot formed in the base matched to a slot formed in the connector, the rod passable through the cylindrical passage in the base, through the cylinder of the connector, and into the inlet in the pipeline, the rod drivable into the inlet in the pipeline by the mechanism; and
wherein the base is rotatable in the first direction and held substantially stationary in the second direction while connected to the inlet in the pipeline by the connector.
0. 14. The apparatus of
0. 15. The apparatus of
0. 16. The apparatus of
0. 17. A method for connecting an apparatus for insertion of an object into a pipeline with an inlet in the pipeline, the method comprising:
inserting a outer surface of a connector into a cylindrical passage in a base, wherein the outer surface of the connector has a groove spanning a circumference of the connector, wherein the connector is rotatable within the cylindrical passage in the base in a first direction, wherein the base is connected to a mechanism for configured to drive the object into the inlet in the pipeline;
rotating a head of the connector to connect a threaded inner surface of the connector to a threaded outer surface of the inlet in the pipeline; and
inserting a set of pins into the base and in cooperation with the groove to hold the connector substantially stationary within the cylindrical passage in the base in a second direction, wherein the base is rotatable in the first direction and held substantially stationary in the second direction while connected to the inlet in the pipeline by the connector.
0. 18. The method of
rotating the base about the connector to align a slot formed in the base with a slot formed in the connector; and
inserting a rod into the connector through the slot formed in the base and the slot formed in the connector, wherein the rod is drivable into the inlet using the mechanism.
0. 19. The apparatus of
removing the connector by rotating a head of the connector to disconnect the threaded inner surface of the connector from the threaded outer surface of the inlet in the pipeline, withdrawing the set of pins from the groove, separating the connector from the base, and removing the connector from around the rod using the slot formed in the connector while the rod remains inserted in the base and inlet.
0. 20. The method of
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1. Field of the Invention
The present invention relates generally to insertion tools, and more specifically to an assembly for inserting test coupons into pressurized pipes or vessels.
2. Description of the Related Art
Tools and other devices are often required to be inserted into pressurized environments such as pipelines. For example, it is known that flow of potentially corrosive fluids or gases through a pipeline may cause corrosion and wear of the pipeline. Test coupons provide an inexpensive means of monitoring and measuring the corrosivity within a pipeline system. A corrosion coupon is inserted into a pressurized pipeline. Then, after some amount of time, the corrosion coupon is withdrawn from the pipeline. An operator of the pipeline may then be able to check for corrosion and wear of the pipeline based on the condition of the corrosion coupon withdrawn. By observing the corrosion rate of a coupon inserted and withdrawn from a pipeline, the pipeline's life expectancy may be predicted.
However, devices for inserting and withdrawing coupons into a pipeline often use threaded connections between various components of the device. The weight and size of components used in the device may cause difficulty in aligning the threads of connectors and connecting the components. Moreover, with repetitive use, connectors may become damaged or degraded. Damaged or degraded connectors may cause the entire device to become compromised leading to costly repairs. Additionally, the connections in the device need to be tightened sufficiently due to the pressure from the pipeline. Tightening a connection may result in components of the device being in a position where the components are not easily accessible by an operator of the device.
Accordingly, it would be advantageous to have a method and apparatus, which takes into account one or more of the issues discussed above as well as possibly other issues.
An embodiment of the present invention provides an apparatus for insertion of an object into a pipeline. The apparatus comprises a base, a connector, and a set of pins. The base has a cylindrical passage and is connected to a mechanism for configured to drive the object into an inlet in the pipeline. The connector includes a head and a cylinder with a threaded internal surface and a an external surface having a groove spanning extending around a circumference of the external surface. The connector is rotatable within the cylindrical passage in the base in a first direction and is held substantially axially stationary within the cylindrical passage in the base in a second direction by the set of pins in cooperation with the groove. The base is rotatable in the first direction and is held substantially axially stationary in the second direction while connected with respect to the inlet in the pipeline by the connector.
As used herein, a first component may be connected with a second component by being secured to the second component, bonded to the second component, fastened to the second component, and/or mounted to the second component in some other suitable manner. The first component also may be connected to the second component through using a third component. The first component may also be considered to be connected with the second component by being formed as part of and/or an extension of the second component. Also, as used herein “a set”, when referring to items, means one or more items.
With reference now to the figures and particularly with reference now to
In this illustrative embodiment, connector 108 can connect base 112 of driving mechanism 102 with guide assembly 104. For example, connector 108 includes cylinder 114 116 and head 116 114. Base 112 includes cylindrical passage 120 within base 112 of driving mechanism 102; cylindrical passage 120 defines an axis 120a. Cylinder 114 116 of connector 108 may be inserted into cylindrical passage 120 within base 112. Cylinder 114 116 of connector 108 may also rotate within cylindrical passage 120 of base 112. Set of pins 122 can be inserted into base 112 to maintain a an axial position of cylinder 114 116 within cylindrical passage 120 of base 112. Head 116 114 of connector 108 can be connected to guide assembly 104. Thus, driving mechanism 102 is connected to guide assembly 104 using connector 108. Further, due to the insertion of cylinder 114 116 into cylindrical passage 120 of base 112, driving mechanism 102 can be rotated in a direction while being connected to guide assembly 104.
As depicted, guide assembly 104 includes joint 124 connected to guide body 126 and valve 128. Guide assembly 104 is connected to saddle 130 on pipeline 106. The combination of guide assembly 104 with saddle 130 creates inlet 132 in pipeline 106. Inlet 132 provides an opening for insertion of rod 110 into pipeline 106. Valve 128 provides a means to open or seal inlet 132 in pipeline 106.
In this illustrative embodiment, joint 124 may be a packer joint for receiving rod 110 through a cylindrical passage in joint 124. Due to the fact that pipeline 106 may have a pressure inside of pipeline 106 that is greater than the pressure outside of pipeline 106, joint 124 may include a seal to maintain the pressure within pipeline 106. For example, the cylindrical passage in joint 124 may have a diameter that is substantially the same as a diameter of rod 110. Thus, as driving mechanism 102 drives rod 110 into inlet 132 in pipeline 106, the combination of the diameter of rod 110 matched with the diameter of the cylindrical passage in joint 124 acts as a seal to maintain the pressure within pipeline 106. Joint 124 may also be a holder for an object to be inserted into pipeline 106. For example, joint 124 may be a coupon holder that includes a corrosion coupon in the cylindrical passage within joint 124. The corrosion coupon may be used by an operator of pipeline 106 to determine an amount of corrositivity within pipeline 106. As rod 110 is driven through joint 124, the coupon included in joint 124 is forced from joint 124 through inlet 132 and into pipeline 106.
In this illustrative embodiment, driving mechanism 102 may employ a number of different methods to drive or withdraw rod 110 into or from inlet 132 in pipeline 106. In this example, driving mechanism 102 includes frame 134, threaded rod 136, cross bar 138, and crank 140 connected to base 112. Threaded rod 136 is rotatably mounted between frame 134 and base 112. Cross bar 138 is in threaded engagement with threaded rod 136. In driving mechanism 102, base 112 acts as an assembly adapted to transmit power from crank 140 to rod 110. For example, rotation of crank 140 through base 112 rotates threaded rod 136 and moves cross bar 138. Thus, as crank 140 is rotated, a portion of rod 110 is caused to move in or out through guide assembly 104.
The illustration of an assembly of an apparatus for coupon insertion and withdrawal in
With reference now to
In this illustrative embodiment, base 202 includes cylindrical passage 208 through base 202 and slot 210 formed in base 202. Cylindrical passage 208, which defines axis 208a, is adapted for insertion of connector 204 into base 202. Connector 204 includes cylinder 212, head 214, groove 216 and slot 218 formed in connector 204. Groove 216 is formed in cylinder 212 of connector 204. In this example, groove 216 extends across around a circumference of cylinder 212 on an exterior surface of cylinder 212.
When cylinder 212 of connector 204 is inserted into cylindrical passage 208 of base 202, set of pins 206 may be inserted into holes 219 in base 202 to maintain a an axial position of cylinder 212 within base 202. For example, set of pins 206 inserted into base 202 may work in cooperation with groove 216 in cylinder 212 to maintain the axial position of cylinder 212 within base 202. Set of pins 206 may contact groove 216 and pass through groove 216 on opposite sides of cylinder 212.
The cooperation of groove 216 with set of pins 206 causes a vertical position of the connector to be maintained with respect to base 202. Additionally, the cooperation of groove 216 with set of pins 206 permits cylinder 212 of connector 204 to rotate within cylindrical passage 208 in base 202. Thus, cooperation of groove 216 with set of pins 206 enables connector 202 to remain connected to base 202 while allowing rotation of connector 204 with respect to base 202.
Rotation of connector 204 with respect to base 202 permits alignment of slot 210 in base 202 with slot 218 in connector 204. Alignment of slot 210 in base 202 with slot 218 in connector 204 may be desirable when inserting or removing a rod used to drive an object into a pipeline. For example, a rod, such as rod 110 in
In this illustrative example, connector 204 includes inner surface 220 having threads 222 inside head 214. Threads 222 on inner surface 220 of connector 204 may be matched to threads on a joint, such as for example joint 124 in
In these examples, the materials used to make base 202 and connector 204 may be selected to reduce an amount of galling between base 202 and connector 204. Galling generally refers to adhesive wear and transfer of material between metallic surfaces. For example, rotation of connector 204 in base 202 may result in wear or transfer of materials between base 202 and connector 204. Thus, base 202 and connector 204 may be made of materials selected to reduce an amount of galling between base 202 and connector 204. In one example, connector 204 may be made from brass, while base 202 may be made from aluminum. In other examples, connector 204 and base 202 may be made from any material or combination of materials known to reduce an amount of galling between mechanical surfaces.
With reference now to
With reference now to
With reference now to
With reference now to
With reference now to
With reference now to
The flowcharts and block diagrams in the different depicted embodiments illustrate the architecture, functionality, and operation of some possible implementations of apparatus and methods in different advantageous embodiments. In this regard, each block in the flowchart or block diagrams may represent a module, segment, function, and/or a portion of an operation or step. In some alternative implementations, the function or functions noted in the block may occur out of the order noted in the figures. For example, in some cases, two blocks shown in succession may be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. Also, other blocks may be added in addition to the illustrated blocks in a flowchart or block diagram.
Thus, the different illustrative embodiments provide for an apparatus and method for insertion of an object into a pipeline. In one embodiment, the connector may be rotated within the base while remaining connected to the base. This may be particularly advantageous in situations where it is desirable to connect a driving mechanism to an inlet in the pipeline without rotating the entire driving mechanism. The cylinder of the connector and the cooperation of the set of pins with the groove in the connector allow the driving mechanism to be connected to an inlet in a pipeline without having to rotate the driving mechanism. In other embodiments, the driving mechanism may be rotated around the connector while remaining connected to the inlet in the pipeline. It may be desirable for a driving mechanism to be positioned in a particular manner after the driving mechanism is connected to an inlet in the pipeline. For example, in situations where space may be tight, it may be desirable to have a crank connected to the driving mechanism in a particular position so that an operator may rotate the crank. The cylinder of the connector and the cooperation of the set of pins with the groove in the connector allow the driving mechanism to rotate about the connector while the driving mechanism is connected to the inlet in the pipeline.
Additionally, the slot formed in the connector and the slot formed in the base for the driving mechanism may be particularly advantageous for inserting a rod into the inlet in the pipeline once the driving mechanism is connected to the inlet. The rod may be inserted into the driving mechanism using the slot formed in the connector and the slot formed in the base rather than requiring that the rod be fed through the driving mechanism. Further, the slot formed in the connector is particularly advantageous in removing the base and/or connector from the inlet in the pipeline once the rod is inserted into the pipeline. The base and/or connector may be removed from around the rod using the slot without removing the rod from the inlet in the pipeline and without the need to raise the base and/or connector above a height of the rod.
The description of the different illustrative embodiments has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the embodiments in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Further, different embodiments may provide different advantages as compared to other embodiments. The embodiment or embodiments selected are chosen and described in order to best explain the principles of the invention, the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Evans, Wilie V., Evans, Gary K.
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