This semiconductor device according to the present invention includes a plurality of cylindrical lower electrodes aligned densely in a memory array region; a plate-like support which is contacted on the side surface of the cylindrical lower electrodes, and links to support the plurality of the cylindrical lower electrodes; a pore portion provided in the plate-like support; a dielectric film covering the entire surface of the cylindrical lower electrodes and the plate-like support in which the pore portion is formed; and an upper electrode formed on the surface of the dielectric film, wherein the boundary length of the part on the side surface of the cylindrical lower electrode which is exposed on the pore portion is shorter than the boundary length of the part on the side surface of the cylindrical lower electrode which is not exposed on the pore portion.
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0. 16. A semiconductor device, comprising:
a plurality of cylindrical lower electrodes in a memory array region,
a plate-like support which is contacted on a side surface of the cylindrical lower electrodes at a contacting portion, and links to support the plurality of the cylindrical lower electrodes,
a pore portion provided in the plate-like support,
a dielectric film covering the entire surface of the cylindrical lower electrodes and the plate-like support in which the pore portion is formed, and
an upper electrode formed on a surface of the dielectric film,
wherein a boundary length of the part on the side surface of the cylindrical lower electrodes which is exposed on the pore portion is shorter than a boundary length of the part on the side surface of the cylindrical lower electrodes which is not exposed on the pore portion.
1. A semiconductor device, comprising:
a plurality of cylindrical lower electrodes aligned densely in a memory array region,
a plate-like support which is contacted on a side surface of the cylindrical lower electrodes at a contacting portion, and links to support the plurality of the cylindrical lower electrodes,
a pore portion provided in the plate-like support,
a dielectric film covering the entire surface of the cylindrical lower electrodes and the plate-like support in which the pore portion is formed, and
an upper electrode formed on a surface of the dielectric film,
wherein a boundary length of the part on the side surface of the cylindrical lower electrode which is exposed on the pore portion is shorter than a boundary length of the part on the side surface of the cylindrical lower electrode which is not exposed on the pore portion.
2. The semiconductor device according to
3. The semiconductor device according to
4. The semiconductor device according to
5. The semiconductor device according to
6. The semiconductor device according to
7. The semiconductor device according to
8. The semiconductor device according to
a cylindrical lower electrode having a top open edge, the top open edge varying in level over position.
9. The semiconductor device according to
10. The semiconductor device according to
11. The semiconductor device according to
12. The semiconductor device according to
13. The semiconductor device according to
14. The semiconductor device according to
15. The semiconductor device according to
0. 17. The semiconductor device according to claim 16, wherein a non-contacting portion not contacting the plate-like support is formed on the side surface of the cylindrical lower electrodes by providing the pore portion in the plate-like support, and a boundary length of a side surface of the non-contacting portion is shorter than a boundary length of a side surface of the contacting portion in the cylindrical lower electrodes.
0. 18. The semiconductor device according to claim 16, wherein the pore portion is in a circular shape or in an ellipsoidal shape.
0. 19. The semiconductor device according to claim 16, wherein a single pore portion is contacted on the side surfaces of at least two cylindrical lower electrodes, and a plurality of pore portions are provided in the plate-like support.
0. 20. The semiconductor device according to claim 19, wherein a total area of the pore portions provided in the plate-like support is smaller than a total area of the plate-like support after the pore portions are provided.
0. 21. The semiconductor device according to claim 16, wherein the film thickness of the plate-like support is within a range from 20 to 60 nm.
0. 22. The semiconductor device according to claim 16, wherein the plate-like support is a silicon nitride film.
0. 23. The semiconductor device according to claim 16, wherein said plurality of cylindrical lower electrodes comprises: a cylindrical lower electrode having a top open edge, the top open edge varying in level over position.
0. 24. The semiconductor device according to claim 23, wherein the upper electrode is formed on the dielectric film to fill an inside of the dielectric film in the lower electrode and cover an outside of the dielectric film.
0. 25. The semiconductor device according to claim 24, further comprising a plurality of second capacitors, wherein each of the second capacitors comprises a cylindrical lower electrode, an upper electrode, and a dielectric film between the lower electrode and the upper electrode, and a top open edge of the lower electrode is varying in level over position.
0. 26. The semiconductor device according to claim 25, further comprising an insulating film and a plurality of conductor plugs selectively formed in the insulating film, wherein each of the first capacitor and the second capacitors is formed on the insulating film and a bottom portion of the lower electrode of each of the first and second capacitors are electrically in contact with an associated one of the conductor plugs, the dielectric film in each capacitor being formed to cover the cylindrical lower electrode, and the upper electrode in each capacitor being formed on a surface of the dielectric film to fill an inside of the dielectric film in the lower electrode and cover an outside of the dielectric film.
0. 27. The semiconductor device according to claim 23, further comprising an insulating film, and a conductor plug selectively formed in the insulating film, wherein said plurality of cylindrical lower electrodes are components of a plurality of first capacitors formed on the insulating film and the bottom end of each of each of said plurality of cylindrical lower electrodes is electrically in contact with the conductor plug.
0. 28. The semiconductor device according to claim 23, wherein the top open edge is in a circular shape or in an ellipsoidal shape in plan view.
0. 29. The semiconductor device according to claim 16, wherein said contacting portion is formed at a lower level in said device than a highest portion of said plurality of cylindrical lower electrodes.
0. 30. The semiconductor device according to claim 16, wherein said plurality of cylindrical lower electrodes has an uppermost portion extending above the contacting portion.
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1. Field of the Invention
The present invention relates to a semiconductor device with a capacitor, particularly a semiconductor device with a cylindrical type of a capacitor, and a manufacturing method thereof.
Priority is claimed on Japanese Patent Application No. 2007-126538, filed on May 11, 2007, the content of which is incorporated herein by reference.
2. Description of Related Art
Generally, a cell of dynamic random access memory (hereinafter, referred to as DRAM) is composed of a transistor and a capacitor. The capacitor is composed of a lower electrode (first electrode), a dielectric film and an upper electrode (second electrode). As the size of the DRAM gets smaller, the space occupied by the cell also becomes smaller. In order to acquire a certain amount of capacitance in the limited occupied-space, it is required to make an electrode structure of the capacitor to be three-dimensional, thereby increasing a superficial area of the electrode. For these reasons, a constitution has started to be used wherein the lower electrode in the capacitor is constituted by aligning a plurality of columnar portions, and then the dielectric film and the upper electrode is formed by covering the columnar portions, thereby increasing the superficial area of the capacitor and increasing the capacitance of the capacitor.
Furthermore, a constitution has also started to be used wherein the dielectric film and the upper electrode are formed inside the columnar portions, by providing a pore portions inside the columnar portions, thereby increasing the capacitance of the capacitor.
As is clear from
When the aspect ratio of “the height in columnar direction” relative to “the diameter of the lower electrode 512” is enhanced, that is, when the diameter of the lower electrode 512 is reduced whereas the height in columnar direction is raised, a plurality of the columns can be formed in the occupied-space limited in the cell. Therefore, the superficial area of the capacitor can be increased, and the capacitance of the capacitor can also be increased.
Furthermore, the thinner the film thickness of materials which constitute the lower electrode 512 is, the wider a pore portion 540a is. Therefore, the superficial area of the capacitor can be increased, and the capacitance of the capacitor can also be increased.
As shown in
Firstly, as shown in
Then, as shown in
Furthermore, as shown in
As a result, the lower electrode 512 has a conduction only with the storage node contact plug 502 provided at the bottom side, and electric charge can be stored in the dielectric film 514 between the upper electrode 515 and the lower electrode 512.
However, in the case of forming a capacitor by using the above constitution and increasing the superficial area, there are problems that the columnar-shaped lower electrode 512 may lack physical stability because a high aspect ratio is needed, and thus the columnar lower electrode 512 may fall down in the middle of the manufacturing process.
Furthermore, in the case of increasing the superficial area by making the lower electrode 512 in a tubular shape, it is necessary to thin the film thickness of the tubular-shaped columnar portion 512a, therefore the columnar lower electrode 512 may lack physical stability, and may fall down in the middle of the manufacturing process.
When a capacitor is formed in such a state, an electrical short circuit may be caused, therefore it is a big problem as a semiconductor device.
Some approaches have been suggested, taking the above circumstances into consideration. For example, in Japanese Unexamined Patent Application, First Publication, No. 2003-142605, there is disclosed a constitution in which a support called as “insulating beam” is formed between the lower electrodes, thereby preventing the lower electrode from falling down. Also, in Japanese Unexamined Patent Application, First Publication No. 2003-297952, there is disclosed a constitution in which a support called as “frame” is formed between the lower electrodes, thereby preventing the lower electrode from falling down. However, in methods described in the above references, straight-line insulating beams are provided in a horizontal or vertical direction, relative to the lower electrode aligned regularly in rows and columns. Alternatively, straight-line insulating beams are provided both in a horizontal direction and in a vertical direction, thereby preventing the lower electrode from falling down. Therefore, in a layout shown in
On the other hand,
As is clear from
Furthermore, as is clear from
However, even if the beam 605 is used, there are such problems that the beam 605 may be removed from the lower electrode 612, and may be bent, and further the lower electrode 612 may fall down due to a wet treatment (washing step) in the manufacturing process of a semiconductor device, or due to a surface tension taken in the drying step accompanied with the wet treatment.
As a technique to avoid such a problem that the lower electrode is removed from the beam as described above, it is considered to increase the film thickness of the beam 605. The thicker the film thickness is, the larger the contacting portion can be, thereby strengthening the resistance against collapse of the lower electrode 612. Therefore, the inventors tried to form the beam 605 with a film thickness of about 100 nm to 150 nm.
The steps shown in
In this way, a pore portion 640a with a narrower space decreases the capacitance of the capacitor. Therefore, it becomes a factor causing the deterioration of the characteristics of the capacitor.
In the case of further increasing the film thickness of the beam 605, the pore diameter becomes smaller at the bottom part of the lower electrode 612, therefore sometimes the pore cannot be achieved.
Moreover, in the case that exposure output is increased in order to etch the beam 605 forcedly in a vertical form, a photoresist 606 used as a mask cannot endure the exposure output. As a result, a pore diameter is expanded, the adjacent lower electrodes 612 get close to each other, and thus the capacitor itself becomes a structure to have a tendency to short out.
Furthermore, in the case of increasing the film thickness of the beam 605, parasitic capacitance between the lower electrodes 612 of the capacitor is increased because a nitride film has a relative permittivity of about 7. As a result, there is a problem such that a high-speed operation of a semiconductor device is interrupted. Particularly, it becomes a big problem in manufacturing a device capable of carrying out a high-speed operation wherein a trace of 70 nm or less is used. From the above results, it is clarified that a required semiconductor device cannot be realized only by increasing the film thickness of the beam.
Taking the above into consideration, a semiconductor device and a manufacturing method thereof are desired, in which a beam 605 is not easily removed from a lower electrode 612, in spite of the fact that the film thickness of the beam 605 is as thin as possible in order to decrease parasitic capacitance between the lower electrodes 612 thereby enabling a semiconductor device to carry out high-speed operations.
The object of the present invention is to provide a highly-integrated semiconductor device containing a capacitor equipped with a plate-like support which can prevent a plurality of lower electrodes densely aligned on a memory array from falling down and which also can ensure high capacitance, and a manufacturing method thereof.
A semiconductor device according to the present invention includes a plurality of cylindrical lower electrodes (first electrodes) which are densely aligned on a memory array; a plate-like support which is contacted with and links to the side surface of the cylindrical lower electrodes to support the plurality of cylindrical lower electrodes; a pore portion provided in the plate-like support; a dielectric film which covers the cylindrical lower electrode and the plate-like support in which the pore portion is formed; and an upper electrode (second electrode) formed on the surface of the dielectric film, wherein the boundary length of the part on the side surface of the cylindrical lower electrode which is exposed on the pore portion is shorter than the boundary length of the part on the side surface of the cylindrical lower electrode which is not exposed on the pore portion.
Also, in a semiconductor device of the present invention, the pore portion is in a circular or ellipsoidal shape; a single pore portion is contacted with the side surfaces of at least two cylindrical electrodes, and a plurality of the pore portions are provided in the plate-like support; and total area of the pore portions provided in the plate-like support is smaller than that of the plate-like support after the pore portion is provided.
Also, in a semiconductor device of the present invention, the film thickness of the plate-like support is within a range from 20 nm to 60 nm.
According to a semiconductor device of the present invention, the cylindrical lower electrode is not separated from the plate-like support, because the plate-like support which links cylindrical lower electrodes contains the contacting portion whose length is half or more than half of the boundary length of the cylindrical lower electrode, and is contacted with the cylindrical lower electrode. Therefore, the cylindrical lower electrode can be prevented from falling down. Also, a plurality of the pore portions are formed in a circular or ellipsoidal shape in the planar view, and the total area of the plurality of the pore portions is smaller than the total area of the plate-like support after the pore portions are provided. Therefore the plate-like support can surely contain the contacting portion whose length is half or more than half of the boundary length of the cylindrical lower electrode. Furthermore, because the film thickness of the plate-like support is within a range from 20 to 60 nm, the cylindrical lower electrode with the bottom side can be surely formed.
A method of manufacturing a semiconductor device of the present invention includes the steps of (1) laminating a first nitride film, a first oxide film and a second nitride film sequentially on an oxide film on which a conductor plug (storage node contact plug) is exposed; (2) forming a plurality of pore portions in the second nitride film; (3) burying the pore portions to form a second oxide film on the entire surface; (4) penetrating the second oxide film, the second nitride film, the first oxide film, and the first nitride film to form a cylindrical through-hole for exposing the conductor plug so that a part of the cylindrical through-hole is overlapped with the pore portion; (5) forming a cylindrical lower electrode on the inner circumference of the through-hole to contact the lower electrode with the second nitride film exposed on the inner circumference of the through-hole; (6) removing the second oxide film and the first oxide film to expose the outer circumference of the lower electrode, and mutually linking the lower electrodes through the second nitride film in which the pore portion is formed; (7) laminating a dielectric film and an upper electrode sequentially to cover the lower electrode whose inner circumference and outer circumference are exposed, wherein, in the step of forming the through-hole, the through-hole is aligned so that the length of the part where the through-hole is overlapped with the pore portion is shorter than the length of the part where the through-hole is not overlapped with the pore portion in the planar view.
Also, in the method of manufacturing a semiconductor device of the present invention, the pore portion is in a circular or ellipsoidal shape, a plurality of the pore portions are provided in the second nitride film so that a single pore portion is contacted with the side surfaces of at least two cylindrical lower electrodes, and the total area of the part where pore portions are provided is smaller than the total area of the second nitride film where the pore portions are not provided.
Further, in the method of manufacturing a semiconductor device of the present invention, the film thickness of the second nitride film is within a range from 20 to 60 nm.
According to a method of manufacturing a semiconductor device of the present invention, in the formation of the through-hole which penetrates the second nitride film as the plate-like support, the through-hole is aligned so that the length of the part where the through-hole is overlapped with the pore portion is shorter than the length of the part where the through-hole is not overlapped with the pore portion in the planar view. Therefore, it can be ensured that the length of the contacting portion where the cylindrical lower electrode formed on the through-hole is contacted with the second nitride film is half or more than half of the circumference length of the cylindrical lower electrode, and the cylindrical lower electrode is not separated from the second nitride film which becomes the plate-like support. Thus, when the second oxide film and the first oxide film are removed, the cylindrical lower electrode can be completely prevented from falling down, and a reliable semiconductor device can be manufactured. Also, in the semiconductor device of the present invention, a plurality of the pore portions are formed in a circular or ellipsoidal shape in the plate-like support, and the total area of the pore portions is smaller than the total area of the plate-like support after the pore portions are provided. Therefore, the plate-like support can have the contacting portion whose length is half or more than half of the outer circumferential length of the cylindrical lower electrode, thereby enabling the mechanical supporting strength of the plate-like support to be improved. Furthermore, because the film thickness of the plate-like support is within a range from 20 to 60 nm, the cylindrical lower electrode with the bottom side can be certainly formed.
According to the present invention, there can be provided a high-integrated semiconductor device and a method of manufacturing thereof, wherein a plurality of the cylindrical lower electrodes aligned in a memory array can be prevented from falling down, and the capacitor is equipped with the plate-like support which can ensure a large amount of capacitance.
In the following, embodiments of the present invention will be described in more detail, taking DRAM as an example. However, the present invention is not limited by those.
Embodiment 1
As shown in
The lower electrode 112 is composed of a cylindrical portion 112a and a bottom portion 112b. In the cylindrical portion 112a, a through-hole 140a is provided. Also, between the plurality of the cylindrical lower electrodes 112, a plate-like support 120 composed of a second nitride film 105 is formed. Also, in the plate-like support 120, a plurality of circular pore portions 170 are formed. The plurality of the cylindrical lower electrodes 112 are contacted with the plate-like support 120 through a contacting portion 180, and fixed. Therefore, the cylindrical lower electrode 112 cannot be separated from the plate-like support 120. Also, the total area of the plurality of pore portions 170 is smaller than the total area of the plate-like support in which the pore portions 170 are not formed. This enables the mechanical strength of the linking to be increased.
The pore portion 170 is opened in the plate-like support 120, with an approximately equal size as the outer diameter of the cylindrical lower electrode 112. Also, when three cylindrical lower electrodes 112 are put together as one unit, the pore portion 170 is positioned at the center of the unit. Through the pore portion 170, a first nitride film 103 formed on the bottom surface can be seen.
Also, as shown in
The pore portion 170 is provided in the plate-like support 120. By providing the pore portion 170, a part of the plate-like support 120 linked with the contacting portion 180 is removed, thereby forming a non-contacting portion 190.
In the cylindrical lower electrode 112, the length of the non-contacting portion 190 is shorter than that of the contacting portion 180. That is, a semiconductor device of the present embodiment includes a plurality of the cylindrical lower electrode 112 aligned densely in the memory array region; the plate-like support 120 which is contacted with the side surface 112a of the cylindrical lower electrode 112, and links to support the plurality of the cylindrical lower electrode 112; and the pore portion 170 provided in the plate-like support 120, wherein the boundary length of the part on the side surface 112a of the cylindrical lower electrode (the length of the non-contacting portion 190) which is exposed on the pore portion 170 is shorter than the boundary length of the part on the side surface of the cylindrical lower electrode (the length of the contacting portion 180) which is not exposed on the pore portion 170.
In the case that the length of the non-contacting portion 190 is longer than the length of the contacting portion 180, the cylindrical lower electrode 112 may be separated from the plate-like support 120, and thus may fall down to an adjacent cylindrical lower electrode 112, when a force caused by a certain factor is added. Examples of the certain factor include surface tension in the washing step.
Next, as shown in
Here, in a semiconductor device of the present embodiment, the film thickness of the plate-like support 120 is preferably within a range from 20 to 60 nm. When the film thickness is within the range, the parasitic capacitance of the capacitor can be decreased, and also the semiconductor device can be operated at a high speed. Further, when the pore portion is formed, the operating efficiency can be improved. Furthermore, in the case of using such a thin film, the etching process can be performed easier, and it is possible to be etched in an approximately vertical shape.
In the case that the film thickness is less than 20 nm, the cylindrical lower electrode is more likely to fall down by a certain mechanical force, because the film thickness is too thin. On the other hand, in the case that the film thickness is more than 60 nm, it is difficult to control the etching process in the formation of the pore portion, thereby deteriorating the operation efficiency in the pore portion formation.
Also, when the aspect ratio which is regulated by the diameter and the height of the cylinder portion 112a in the lower electrode 112 becomes larger, that is, when the height of the cylinder portion 112a becomes higher whereas the diameter of the cylinder portion 112a becomes smaller, a large number of the cylindrical lower electrodes 112, whose height is high whereas whose diameter is small, can be aligned in the memory array region per area. Therefore, the constitution is advantageous for the high-integration of DRAM by increasing the number of the memory elements (capacitors). Further, the superficial area of each capacitor can be increased, and thus the capacitance can be also increased, thereby contributing to providing a reliable DRAM.
Furthermore, the beam can prevent the lower electrode from falling down, therefore the film thickness of the cylinder portion 112a in the lower electrode 112 can be thinner, and the inner superficial area of the through-hole 140a can be increased, thereby increasing the capacitance of the capacitor.
Embodiment 2
Next, another embodiment of a semiconductor device of the present invention will be described below.
A capacitor is formed in the same manner as the embodiment 1, except that a pore portion 171, which differs in the shape and the size from the pore portion 170b, is formed instead of the pore portion 170b described in the embodiment 1. Hereinafter, common members in the embodiments 1 and 2 will be described using the same numbers and letters.
When four cylindrical lower electrodes 112 are made one unit, the ellipsoidal pore portion 171b formed in the second nitride film 105 is positioned at the center of the unit. Also, the area of the ellipsoidal pore portion 171b is approximately twice as large as the area of the cylindrical lower electrode in the planar view.
Because the area of the ellipsoidal pore portion 171b is larger than the area of the pore portion 170b, the efficiency at the etching step, described in detail in the following embodiment of a method of manufacturing a semiconductor device, can be improved. That is, when an insulating film positioned at the lower layer of the plate-like support 120 is removed by using an etching treatment, the rate of removal by dissolution of the first oxide film by using an etching solution can be increased, thereby improving the operating efficiency. Also, simultaneously, the rate of forming a film of the dielectric film 114 and the upper electrode 115 can be increased, thereby improving operating efficiency.
Furthermore, the length of the contacting portion 180 between the plate-like support 120 and the cylindrical lower electrode 112 is longer than the length of the non-contacting portion 190. Therefore, the contact at the contacting portion 180 cannot be easily separated by a certain physical force, and cannot easily cause the cylindrical lower electrode 112 to fall down to an adjacent cylindrical lower electrode 112.
Embodiment 3
Next, another embodiment of a semiconductor device of the present invention will be described below.
A capacitor is formed in the same manner as in the embodiment 1, except that a pore portion 172, which differs in the shape and the size from the pore portion 170, is formed instead of the pore portion 170 described in the embodiment 1. Hereinafter, common members of the embodiments 1 and 3 will be described using the same numbers and letters.
When four cylindrical lower electrodes 112 are made one unit, the ellipsoidal pore portion 172b formed in the second nitride film 105 is positioned at the center of the unit. Also, the area of the ellipsoidal pore portion 172b is approximately three times as large as the cross-section area of the cylindrical lower electrode. Through the pore portion 170b, a first nitride film 103 formed on the bottom surface can be seen.
Because the area of the ellipsoidal pore portion 172b is larger than the area of the pore portion 170b, the rate of removal by dissolution of an insulating film positioned at the lower layer of the plate-like support 120 can be increased by using an etching solution, thereby improving the operating efficiency, as in the embodiment 2. Also, the rate of forming a film of the dielectric film 114 and the upper electrode 115 can simultaneously be increased, thereby improving the operating efficiency.
Furthermore, the length of the contacting portion 180 between the plate-like support 120 and the cylindrical lower electrode 112 is longer than the length of the non-contacting portion 190. Therefore, the contact at the contacting portion 180 cannot be easily separated by physical force, and cannot easily cause the cylindrical lower electrode 112 to fall down to an adjacent cylindrical lower electrode 112.
Here, the pore portions 170b, 171b and 172b are preferably in the circular or ellipsoidal shape in the planar view. It is also preferable that they can be formed by using a usual lithography, and the boundary length of the part on the side surface of the cylindrical lower electrode which is exposed on the pore portion is shorter than the boundary length of the part on the side surface of the cylindrical lower electrode which is not exposed on the pore portion.
Also, the lower electrode 112 is formed in a cylindrical shape with the bottom surface in the above embodiments, but may be formed in a columnar shape.
In a semiconductor device of the present invention, the lower electrode is in a cylindrical shape with the bottom side, and a plurality of the cylindrical lower electrodes are aligned, thereby constituting a memory array. Therefore, it is possible to have a large superficial area of the cylindrical lower electrode, and contain a capacitor with a high capacitance, which is advantageous for high integration.
Also, in a semiconductor device of the present invention, a plate-like support is provided in a memory array, and supports the upper side surface of the plurality of the cylindrical lower electrode. Here, the total area of a plurality of the pore portions provided in the plate-like support is smaller than the total area of the plate-like support without the plurality of the pore portions, therefore the plate-like support can be prevented from breaking down.
In a semiconductor device of the present invention, the non-contacting portion is formed on the upper side surface of the cylindrical lower electrode, accompanied with forming the pore portion in the plate-like support. Here, because the length of the non-contacting portion is shorter than the length of the contacting portion, the cylindrical lower electrode is not easily separated from the plate-like support, and can be prevented from falling down even if a certain factor is added in the manufacturing process such as a surface tension in the cleaning step.
In a semiconductor device of the present invention, the film thickness of the plate-like support is as thin as 20 nm to 60 nm, therefore the parasitic capacitance is not stored between the cylindrical lower electrodes, and the semiconductor device can be operated at high speed. In particular, in the case of using a semiconductor device wherein a wiring width of a minimal process size restricted in lithography is set to 70 nm or less, a semiconductor device of the present invention can be used particularly efficiently.
Embodiment 4
An embodiment of a method of manufacturing a semiconductor device of the present invention will be described below.
Hereinafter, the manufacturing process will be described sequentially.
Step of Forming Pore Portion
Firstly, as shown in
Subsequently, as shown in
Step of Forming Oxide Film
Subsequently, as shown in
Step of Forming Through-Hole
Subsequently, as shown in
Next, as shown in
In the present embodiment, because the film thickness of the second nitride film 105 is as thin as 40 nm, etching can be easily performed, and the second nitride film 105 can be etched in a approximately vertical shape Here, the first oxide film 104 is formed in a condition of having a taper slightly. In the present invention, the taper is generated at a degree where no problem is caused. If necessary, the etching rate can be controlled by means of changing the composition of the first oxide film 104 in a depth direction by introducing an impurity into the first oxide film 104, thereby enabling the first oxide film 104 to be etched in a vertical shape.
Step of Forming Lower Electrode
Subsequently, as shown in
The alloy thin film 195 is contacted with the second nitride film 105 exposed on the through-hole 140 through a contacting portion 180. Also, the pore size of the through-hole is smaller for the film thickness of the alloy thin film 195. Hereinafter, the size-reduced pore is referred to as “through-hole 140a.
Subsequently, a photoresist 113 is applied entirely, and then an exposure treatment followed by a developing treatment is conducted so that only the photoresist 113 filled inside the through-hole 140a remains. Consequently, the alloy thin film 195 formed on the second oxide film 108 is exposed. The photoresist 113 has a role in protecting the alloy thin film 195 in the through-hole 140a, when the alloy thin film 195 exposed on the surface is removed at the following etching treatment.
Next, as shown in
Step of Removing Oxide Film
Next, as shown in
In the step of forming the through-hole 140 on which the cylindrical lower electrode 112 is formed, the through-hole 170 is aligned so that the boundary length of the part on the circumference of the through-hole 140 where the through-hole 140 is partially overlapped with the pore portion 170 is shorter than the boundary length of the part on the circumference of the through-hole 140 where the through-hole 140 is not overlapped with the pore portion 170 in a planar view. Therefore, the cylindrical lower electrode 112 is not separated from the plate-like support 120, and does not fall down.
Step of Forming Dielectric Film and Upper Electrode
Next, as shown in
Embodiment 5
Next, another embodiment of a method of manufacturing a semiconductor device of the present invention will be described below.
Hereinafter, the manufacturing process will be described sequentially. Also, common members in the embodiments 4 and 5 will be described using the same numbers and letters.
Step of Forming Oxide Film
Firstly, as shown in
Then, a second oxide film 108 is formed on the second nitride film 105 using a conventional film-forming method such as a CVD method. Subsequently, a carbon film 109 is formed on the upper surface of the second oxide film 108 using a conventional film-forming method such as a CVD method. Further, after an intermediate mask layer 110 is formed, a photoresist 111 is applied, and then a pattern of a though-hole 140 for forming the lower electrode is formed in the photoresist 111, using a conventional lithography technique.
Step of Forming Through-Hole
Next, as shown in
Subsequently, as shown in
Step of Forming Lower Electrode
Next, as shown in
The alloy thin film 195 is contacted with the second nitride film 105 exposed on the through-hole 140 through a contacting portion 180. Also, the pore size of the through-hole 140 is smaller for the film thickness of the alloy thin film 195. Hereinafter, the size-reduced pore is referred to as “through-hole 140a”.
Subsequently, a photoresist 113 is applied entirely, and then an exposure treatment followed by a developing treatment is conducted so that only the photoresist 113 filled inside the through-hole 140a remains. The photoresist 113 has a role in protecting the alloy thin film 195 in the through-hole 140a, when the alloy thin film 195 exposed on the surface is removed at the following etching treatment.
Next, as shown in
Step of Forming Pore Portion
Subsequently, as shown in
Next, as shown in
Step of Forming Plate-Like Support
Next, as shown in
As a result, a plate-like support composed of the second nitride film 105 which has a plurality of the pore portions 170b and links with a plurality of the cylindrical lower electrodes 112. In the step of forming the pore portion 170b, the boundary length of the part on the circumference of the cylindrical lower electrode 112 where the cylindrical lower electrode is partially overlapped with the pore portion 170b is shorter than the boundary length of the part on the circumference of the cylindrical lower electrode 112 where the cylindrical lower electrode is not overlapped with the pore portion 170b. Therefore, the cylindrical lower electrode 112 is not separated with the second nitride film 105, and does not fall down.
Also, in the series of the steps described above, the total area of the plurality of the pore portion which is not overlapped with the cylindrical lower electrode 112 is shorter than the total area of the plate-like support composed of the second nitride film 105 where the pore portion is not formed.
Step of Forming Dielectric Film and Upper Electrode
Next, as shown in
Thus, the capacitor of the memory cell has a cylindrical lower electrode 112 in which a part of the top end of the circumference of the lower electrode 112 is cut away (removed) and thus dented toward the bottom end thereof as compared to the other part of the top end of the circumference of the lower electrode 112. This lower electrode 112 is in a cylindrical shape, and is composed of a cylindrical portion and a bottom portion. The bottom portion is contacted with a conductor plug 102 as a storage node contact plug, thereby enabling an electrical connection to be obtained. Further, a dielectric film 114 is formed so as to cover the entire surface of the cylindrical lower electrode 112, and an upper electrode 115 is formed on a surface of the dielectric film 114 so as to fill the inside of the dielectric film 114 in the lower electrode and cover the outside of the dielectric film 114 which covers the outer circumference of the lower electrode, thereby forming a capacitor. The capacitor is formed on the insulating film 101, such as a nitride film and an oxide film, and a bottom portion of the lower electrode 112 is in contact with the conductor plug 102.
In
As described above, in a method of manufacturing a semiconductor device according to the embodiments 4 and 5, the raw gases in a CVD method can inflow efficiently from the pore portion and, the dielectric film and the upper electrode can be formed on the surface of the lower electrode.
Also, a method of manufacturing a semiconductor device of the present invention contains the steps of forming the lower electrode with the bottom side, and contacting the lower electrode with the edge surface of the nitride film exposed by the formation of the through-hole. Therefore, the lower electrode cannot easily fall down, because the plate-like support composed of the nitride film is contacted with the upper side surface of the lower electrode.
Also, a method of manufacturing a semiconductor device of the present invention contains steps of forming a through-hole, and providing a pore portion. Therefore, the position of the through-hole and the position of the pore portion can be excellently controlled, thereby enabling the pore portion to be formed, suitable for the plate-like support having a pore portion from which the etching solution inflows and having a role in supporting the lower electrode.
Furthermore, in a method of manufacturing a semiconductor device according to the embodiment of the present invention, the lower electrode can be prevented from falling down, therefore it is possible to suppress a short circuit and breakdown of the lower electrode.
Also, in a method of manufacturing a semiconductor device according to the embodiment of the present invention, the lower electrode 112 is formed with a bottom side and in a cylindrical shape. However, it may be formed in a columnar shape. In this case, the alloy thin film 195 for the lower electrode shown in
The present invention has an industrial availability in the semiconductor industries using a DRAM memory cell, power MOS, or the like, and the electronic information industries using the semiconductor device.
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