A key for use in a cylinder lock with a rotatable key plug having a profiled keyway. The key comprises an elongated, substantially flay key blade (120; 120′) having a longitudinal profile groove (122; 122′) extending along at least a portion of the length of the key blade. The groove has an undercut portion (129) adjacent to a ridge portion (128, 128′), the outside of which forms part of a side surface (123; 123′) of the key blade. The undercut portion (129; 129′) of the groove is expanded, at its innermost part adjacent to and inside said ridge portion, into a longitudinally extending pocket (135; 135′).
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1. The A key for use in a cylinder lock with a rotatable key plug having a profiled key way, said key comprising:
an elongated, substantially flat one piece key blade (120) having a longitudinal profile groove (122) extending along at least a portion of the length of the flat one piece key blade (120), with an inner wall surface (124) of said groove being substantially parallel to a an external side wall surface (123) of said flat key blade,
said longitudinal profile groove (122) having, at a lower part thereof, an undercut portion (129) adjacent to and inside a ridge portion (128) of the flat one piece key blade (120), the outside of said ridge portion (128) forming a part of said external side wall surface (123) of the flat one piece key blade (120),
said external side wall surface (123) at the a lower part of said flat one piece key blade (120) lying substantially in the same plane as a an upper side wall surface (1123′) of the flat one piece key blade (120) at an upper part thereof, above said longitudinal profile groove (122),
said longitudinal profile groove (122) defining, at an upper part thereof, a smallest opening width (w), as seen perpendicularly to said external side wall surface (123) of said lower portion of said flat one piece key blade (120), between an upper wall surface (160) and said ridge portion (128), and
the inside of said ridge portion facing (128) being opposite said inner wall surface (124) of said longitudinal profile groove (122), wherein:
said undercut portion (129) of said longitudinal profile groove extends downwardly substantially in a vertical direction (VD) in parallel to the upper side wall surface (1123′) and the external side wall surface (123) of the flat one piece key blade (120),
said undercut portion (129) of said longitudinal profile groove (122), at its an innermost part inside said ridge portion (128), is extended further, substantially in a the same direction as said vertical direction in parallel to said upper and lower side surfaces (123) of the key blade (120), (VD) into a longitudinal, substantially uniformly wide pocket (135) having a uniform width with opposite inner and outer substantially parallel lateral wall surface portions (132, 133) and wherein said inner wall surface (124) of said longitudinal profile groove (122) adjoins the inner lateral wall surface portion (132) of said pocket (135) and said inner lateral wall surface (132) of said pocket (135) extends downwardly to a lowermost transverse end wall surface (134), which is substantially flat or slightly curved, and which is substantially parallel to a lower lowermost edge portion wall surface (127) of the key blade and which faces upwardly in a direction in a central plane (A) of the key blade opposite to said vertical direction (VD) towards said upper wall surface of said longitudinal profile groove (122) with said opposite lateral wall surface portions (132, 133) of said pocket (135) being substantially parallel to said upper side wall surface (1123″) and lower the external side surfaces wall surface (123) of the flat one piece key blade (120).
34. The A key for use in a cylinder lock with a rotatable key plug having a profiled key way, said key comprising:
an elongated, substantially flat one piece key blade (120) having a longitudinal profile groove (122) extending along at least a portion of the length of the flat one piece key blade (120), with an inner wall surface (124) of said groove being substantially parallel to a external side wall surface (123) of said flat key blade,
said longitudinal profile groove (122) having, at a lower part thereof, an undercut portion (129) adjacent to and inside a ridge portion (128) of the flat one piece key blade (120), the outside of said ridge portion forming a part of said external side wall surface (123) of the flat one piece key blade (120),
said external side wall surface (123) at the lower part of said flat one piece key blade (120) lying substantially in the same plane as a an upper side wall surface (1123′) of the flat one piece key blade (120) at an upper part thereof, above said longitudinal profile groove (122),
said longitudinal profile groove (122) defining, at an upper part thereof, a smallest opening width (w), as seen perpendicularly to said external side wall surface (123) of said lower portion of said flat one piece key blade (120), between an upper wall surface (160) and said ridge portion (128), and
the inside of said ridge portion facing (128) being opposite said inner wall surface (124) of said longitudinal profile groove (122), wherein:
said undercut portion (129) of said longitudinal profile groove extends downwardly substantially in a vertical direction (VD) in parallel to the upper side wall surface (1123′) and the external side wall surface (123) of the flat one piece key blade (120),
said undercut portion (129) of said longitudinal profile groove (122), at its an innermost part inside said ridge portion (128), is extended further, substantially in a the same direction as said vertical direction in parallel to said upper and lower side surfaces (123) of the key blade (120), (VD) into a longitudinal, substantially uniformly wide pocket (135) having being interrupted by at least one longitudinal recess (132a) formed in at least one of opposite inner and outer lateral wall surface portions (132, 133) and wherein said inner wall surface (1243) of said longitudinal profile groove (122) adjoins the inner lateral wall surface portion (1324), located opposite to said ridge portion and said inner lateral wall surface portion (1324) extends downwardly to a lowermost transverse end wall surface (134), said lowermost transverse end wall surface (134) being substantially flat or slightly curved and being substantially parallel to a lower lowermost edge portion wall surface (127) of the key blade and which faces upwardly in a direction being parallel to a central plane (A) of the key blade opposite to said vertical direction (VD) towards said upper wall surface of said longitudinal profile groove (122) with said opposite lateral wall surface portions (132, 133) of said pocket (135) being substantially parallel to said upper side wall surface (1123″) and lower the external side wall surfaces (123) of the flat one piece key blade (120).
17. The A key for use in a cylinder lock with a rotatable key plug having a profiled key way, said key comprising:
an elongated, substantially flat one piece key blade (120) having a longitudinal profile groove (122) extending along at least a portion of the length of the flat one piece key blade (120), with an inner wall surface (124) of said longitudinal profile groove (122) being substantially parallel to a to an external side wall surface (123) of said flat key blade,
said longitudinal profile groove (122) having, at a lower part thereof, an undercut portion (129) adjacent to and inside a ridge portion (128) of the flat one piece key blade (120), the outside of said ridge portion forming a part of said external side wall surface (123) of the flat one piece key blade (120),
said external side wall surface (123) at the a lower part of said flat one piece key blade (120) lying substantially in the same plane as a side an upper sidewall surface (1123′) of the flat one piece key blade (120) at an upper part thereof, above said longitudinal profile groove (122),
said longitudinal profile groove (122) defining, at an upper part thereof, a smallest opening width (w) as seen perpendicularly to said external side wall surface (123) of said lower portion of said flat one piece key blade (120), between an upper wall surface (160) and said ridge portion (128), and
the inside of said ridge portion facing (128) being opposite said inner wall surface (124) of said longitudinal profile groove (122), wherein:
said undercut portion (129) of said longitudinal profile groove extends downwardly substantially in a vertical direction (VD) in parallel to the upper side wall surface (1123′) and the external side wall surface (123) of the flat one piece key blade (120),
said undercut portion (129) of said longitudinal profile groove (122), at its an innermost part inside said ridge portion (128), is extended further, substantially in a the same direction as said vertical direction in parallel to said upper and lower side surfaces (123) of the key blade (120), (VD) into a longitudinal, substantially bulbous wide longitudinal widened pocket (135) having a larger lateral width relative to than a narrowest part of the longitudinal undercut portion (129) of the profile groove (122), said bulbous wide widened pocket (135) being formed by opposite inner and outer lateral wall surface portions (132, 133), and said inner wall surface (124) of said longitudinal profile groove (122) adjoins, by way of a continuously downwardly extending wall surface portion (136), said inner lateral wall surface portion (132) of the pocket (135) and the inner lateral wall surface portion (132) of the pocket (135) extends continuously further downwardly to a lowermost transverse end wall surface (134), wherein the highest point of said inner lateral wall surface portion (132) is located below the lowest point of said inner wall surface (124) of said longitudinally profile groove (122), and a the lowermost transverse end wall surface (134) which is slightly curved and faces upwardly in a direction in a central plane (A) of the key blade opposite to said vertical direction (VD) towards said upper wall surface of said longitudinal profile groove (122).
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The operation of the lock is more readily understood from the cross-sectional view in
The full profile of the key 20 (of prior art design) is illustrated in
The prior art key blade shown in
The undercut portion 29 of the longitudinal groove 22 has many advantages, as explained in the above-mentioned U.S. Pat. No. 5,715,717 (Widén), especially with regard to increasing the number of possible profile variations, improved resistance against picking the lock and high security against unauthorized key copying.
According to the present invention and as illustrated in
The As illustrated in FIG. 7, the downwardly extended pocket-like configuration 135 of the modified undercut groove 122, is (in this particular embodiment) substantially rectangular in cross-section, with opposite lateral walls 132 and 133 being parallel to each other, and a lowermost transverse end wall 134, being parallel to the lower edge surface 127 of the key blade and facing upwardly in the direction of the central plane A of the key blade. The flat key blade 120 has an external side wall surface 123 at the lower part of the flat one piece key blade 120 lying substantially in the same plane as an upper side surface 1123′ of the flat one piece key blade 120 at an upper part thereof, above said longitudinal profile groove 122.
The innermost lateral wall 132 of the pocket-like extension 135 adjoins with the inner wall 124 of the undercut groove, but is slightly displaced inwardly (away from the groove opening) so as to form a step 136, whereas the opposite lateral wall 133 forms the inside wall of the ridge portion 128, in parallel to the external side surface 123 of the key blade.
Thus, the surfaces 123, 133 and 132 are substantially parallel to each other. The key blade 120 is a flat one piece key blade with an undercut portion 129 of the longitudinal profile groove 122 which, at an innermost part, is extended further substantially in the same direction as the vertical direction (VD) into a longitudinal, substantially uniformly wide pocket (135) having a uniform width with opposite inner and outer substantially parallel lateral wall surface portions (132, 133). The undercut portion or longitudinal profile groove 122 is defined at an upper part thereof by a smallest opening width (w), as seen perpendicularly to the external side wall surface 123 of the lower portion of said flat one piece key blade 120 between an upper wall 160 and the ridge portion 128. The vertical dimension (h) of the ridge portion 128 is equal to or greater than half of said smallest opening width (w). The inner wall surface 124 of said longitudinal profile groove 122 is located at a distance from the external side wall surface 123 of the flat one piece key blade 120 which is greater than half the thickness of the flat one piece key blade 120.
According to a first aspect of the invention, the undercut portion 129 of the longitudinal profile groove extends downwardly substantially in a vertical direction (VD) in parallel to the upper side wall surface 1123′ and the external side wall surface 123 of the flat one piece key blade 120. The undercut portion 129 of the longitudinal profile groove 122, at an innermost part, is extended further, substantially in the same direction as the vertical direction (VD) into a longitudinal, substantially uniformly wide pocket 135 having a uniform width with opposite inner and outer substantially parallel lateral wall surface portions 132, 133 wherein the inner wall surface 124 of the longitudinal profile groove 122 adjoins the inner lateral wall surface portion 132 of the pocket 135 and the inner lateral wall surface 132 of the pocket 135 extends downwardly to a lowermost transverse end wall surface 134, which is substantially flat or slightly curved, and which is substantially parallel to a lowermost edge wall surface 127 of the key blade and which faces upwardly in a direction opposite to the vertical direction (VD) towards the upper wall surface of the longitudinal profile groove 122 with the opposite lateral wall surface portions 132, 133 of the pocket 135 being substantially parallel to the upper side wall surface 1123″ and the external side wall surface 123 of the flat one piece key blade 120.
According to a second aspect of the invention, the undercut portion 129 of the longitudinal profile groove extends downwardly substantially in a vertical direction (VD) in parallel to the upper side wall surface 1123′ and the external side wall surface 123 of the flat one piece key blade 120. The undercut portion 129 of the longitudinal profile groove 122, at an innermost part, is extended further, substantially in the same direction as the vertical direction (VD) into a longitudinal, widened pocket 135 having a larger lateral width than the narrowest part of the undercut portion 129 of the longitudinal profile groove 122, said widened pocket 135 being formed by opposite inner and outer lateral wall surface portions 132, 133, and said inner wall surface 124 of said longitudinal profile groove 122 adjoins, by way of a continuously downwardly extending wall surface portion 136, said inner lateral wall surface portion 132 of the pocket 135 and the inner lateral wall surface portion 132 of the pocket 135 extends continuously further downwardly to a lowermost transverse end wall surface 134, wherein the highest point of said inner lateral wall surface portion 132 is located below the lowest point of said inner wall surface 124 of said longitudinal profile groove 122, and the lowermost transverse end wall surface 134 which faces upwardly in a direction opposite to the vertical direction (VD) towards the upper wall surface of the longitudinal profile groove 122.
According to a third aspect of the invention, the undercut portion 129 of the longitudinal profile groove extends downwardly substantially in a vertical direction (VD) in parallel to the upper side wall surface 1123′ and the external side wall surface 123 of the flat one piece key blade 120. The undercut portion 129 of the longitudinal profile groove 122, at an innermost part, is extended further, substantially in the same direction as the vertical direction (VD) into a longitudinal pocket being interrupted by at least one longitudinal recess 132a formed in at least one of opposite inner and outer lateral wall surface portions 132, 133 wherein the inner wall surface 1243 of the longitudinal profile groove 122 adjoins the inner lateral wall surface portion 1324, located opposite to the ridge portion and the inner lateral wall surface portion 1324 extends downwardly to a lowermost transverse end wall surface 134, the lowermost transverse end wall surface 134 being substantially flat or slightly curved and being substantially parallel to a lowermost edge wall surface 127 of the key blade and which faces upwardly in a direction opposite to the vertical direction (VD) towards the upper wall surface of the longitudinal profile groove 122 with the opposite lateral wall surface portions 132, 133 of the pocket 135 being substantially parallel to the upper side wall surface 1123″ and the external side wall surfaces 123 of the flat one piece key blade 120.
The ridge portion 128 is somewhat longer, measured in parallel to the central plane A of the key blade, than the prior art structure (
In
The parts that correspond to the previous, prior art embodiment (
Accordingly, the side tumbler 105 is rotatable around its cylindrical axis, so that a transversally projecting finger 105a will pivot back and forth when the projecting finger 105a follows a wave-like coded surface on the side of the key blade (see
The projecting finger 105a on the side tumbler 105 will contact the wave-like code pattern on the side of the key blade 120, as shown in
It would be possible to provide an even deeper pocket-like extension 135 of the undercut portion of the profile groove, in parallel to the central vertical plane A of the key blade. Then, the number of possible code levels in the ridge portion 133 128 (see
It should be noted that the new configuration of the undercut groove 122, with the pocket-like extension 135, is useful even without having a side tumbler 105. Then, the ridge portion is basically continuous and does not have any cuts or codes.
Also, if at least one side tumbler is used, it does not have to be rotatable, but can be guided for elevational movement only. Furthermore, the side tumbler does not have to operate as a locking means for locking the key plug against rotation. Alternatively, it may serve only as a blocking element, which prevents incorrectly cut keys from being fully inserted into the key way 13 of the lock 10. Such a blocking element is disclosed in a patent application being filed by the same applicant on the same day as the earliest priority date of this application.
The exact configuration or shape of the longitudinally extending pocket may be modified in various ways within the scope of the present invention. In
In
The embodiment shown in
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The embodiment shown in
The embodiment of
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The modified embodiment shown in
The embodiments of
The key blade 120″ shown in
Finally,
In all embodiments described above, and in the appended claims, it is assumed that the inner wall 124 of the longitudinal undercut groove 122, 122′, 122″ is substantially parallel to the central plane A of the key blade and a side surface the external side wall surfaces 123, 123′, 123″ thereof. Within this definition, the inner wall may be oriented at a small angle to said central plane A, this angle being normally no more than 15 15°, in some cases (such as a relatively thick key blade) somewhat larger.
The longitudinally extending pocket may be shorter than the length of key blade and extend along only a portion thereof.
Also, the longitudinal profile rib at the key plug may be interrupted or formed as one or more separate elements mounted in the key plug.
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