A method and apparatus for using in an imaging scanner. The apparatus includes a solid-state imager, an imaging lens assembly comprising a base lens and a MEMS lens, and an electric circuitry operative to transfer the image captured by the solid-state imager to a decoding circuitry. The imaging lens assembly is configured to focus light reflected from the target object onto the array of photosensitive elements in the solid-state imager by passing the light reflected from the target object through the base lens followed by the MEMS lens.
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10. A method comprising:
illuminating a barcode on a target object with an illumination source;
focusing light reflected from the target object with an imaging lens assembly onto an array of photosensitive elements in a solid-state imager by passing light reflected from the target object through a base lens followed by a MEMS moveable lens having a negative optical power in the imaging lens assembly, wherein the base lens is configured to have an amplification factor that is at least ten times (10×) larger than the combined amplification factor due to any and all optical components in the imaging lens assembly positioned following the MEMS moveable lens, wherein the MEMS lens comprises a MEMS actuator and a lens attached on the MEMS actuator;
wherein the focusing step comprises applying one or more control parameters to the MEMS actuator to move the moveable lens therein to change a distance between the moveable lens therein and the solid-state imager; and
capturing an image of the barcode with the array of photosensitive elements in the solid-state imager; and
decoding the barcode on the target object from the image captured by the solid-state imager.
1. An apparatus imaging scanner comprising:
an illumination source for providing illumination directed toward a target object;
a solid-state imager having an array of photosensitive elements for capturing an image from the a target object;
an imaging lens assembly comprising a base lens and a MEMS moveable lens having a negative optical power, the imaging lens assembly being configured to focus light reflected from the target object onto the array of photosensitive elements in the solid-state imager by passing the light reflected from the target object through the base lens followed by the MEMS moveable lens, wherein the base lens is configured to have an amplification factor that is at least ten times (10×) larger than the combined amplification factor due to any and all optical components in the imaging lens assembly positioned following the MEMS moveable lens;
wherein the MEMS lens comprises a MEMS actuator and a lens attached on the MEMS actuator, and the MEMS moveable lens is configured to move the lens therein to cause a change of a distance between the moveable lens therein and the solid-state imager when one or more control parameters are applied to the MEMS actuator; and
a decoding circuitry operative to decode a barcode on the target object from the image captured by the solid-state imager.
6. An apparatus imaging scanner comprising:
an illumination source for providing illumination directed toward a target object;
a solid-state imager having an array of photosensitive elements for capturing an image from the a target object;
an imaging lens assembly comprising a base lens and a MEMS moveable lens, the imaging lens assembly being configured to focus light reflected from the target object onto the array of photosensitive elements in the solid-state imager by passing the light reflected from the target object through the base lens followed by the MEMS moveable lens, wherein the base lens is configured to have an amplification factor that is at least ten times (10×) larger than the combined amplification factor due to any and all optical components in the imaging lens assembly positioned following the MEMS moveable lens;
wherein the MEMS lens comprises a MEMS actuator and a lens attached on the MEMS actuator, and the MEMS moveable lens is configured to move the lens therein to cause a change of a distance between the moveable lens therein and the solid-state imager when one or more control parameters are applied to the MEMS actuator; and
a decoding circuitry operative to decode a barcode on the target object from the image captured by the solid-state imager; and
wherein the moveable lens in the MEMS lens includes is a compound lens.
8. An apparatus for using in a barcode reader comprising:
a solid-state imager having an array of photosensitive elements for capturing an image from a target object having a barcode;
an imaging lens assembly comprising a base lens and a MEMS moveable lens having a negative optical power, the imaging lens assembly being configured to focus light reflected from the target object onto the array of photosensitive elements in the solid-state imager by passing the light reflected from the target object through the base lens followed by the MEMS moveable lens, wherein the base lens is configured to have an amplification factor that is at least ten times (10×) larger than the combined amplification factor due to any and all optical components in the imaging lens assembly positioned following the MEMS moveable lens;
wherein the MEMS lens comprises a MEMS actuator and a lens attached on the MEMS actuator, and the MEMS moveable lens is configured to move the lens therein to cause a change of a distance between the moveable lens therein and the solid-state imager when one or more control parameters are applied to the MEMS actuator, and wherein the lens in the MEMS moveable lens includes is a compound lens; and
an electric circuitry operative to transfer the image captured by the solid-state imager to a decoding circuitry of the barcode reader.
15. A method comprising:
illuminating a barcode on a target object with an illumination source;
focusing light reflected from the target object with an imaging lens assembly onto an array of photosensitive elements in a solid-state imager by passing light reflected from the target object through a base lens followed by a MEMS moveable lens in the imaging lens assembly, wherein the base lens is configured to have an amplification factor that is at least ten times (10×) larger than the combined amplification factor due to any and all optical components in the imaging lens assembly positioned following the MEMS moveable lens, wherein the MEMS lens comprises a MEMS actuator and a lens attached on the MEMS actuator;
wherein the focusing step comprises applying one or more control parameters to the MEMS actuator to move the moveable lens therein to change a distance between the moveable lens therein and the solid-state imager;
capturing an image of the barcode with the array of photosensitive elements in the solid-state imager;
decoding the barcode on the target object from the image captured by the solid-state imager; and
passing the light reflected from the target object first through the base lens and then through the MEMS moveable lens having, wherein the moveable lens is a compound lens therein attached to the MEMS actuator therein.
2. The apparatus imaging scanner of
3. The apparatus imaging scanner of
4. The apparatus imaging scanner of
5. The apparatus imaging scanner of
7. The apparatus imaging scanner of
9. The apparatus of
11. The method of
12. The method of
13. The method of
passing the light reflected from the target object first through the base lens and then through the MEMS moveable lens having, wherein the moveable lens therein is made of plastic material.
14. The method of
passing the light reflected from the target object first through the base lens and then through the MEMS moveable lens having, wherein the moveable lens is a simple lens therein attached to the MEMS actuator therein.
0. 16. The method of
applying a voltage to the MEMS actuator in the MEMS lens.
0. 17. The imaging scanner of claim 1, further comprising an illumination source for providing illumination directed toward the target object.
0. 18. The imaging scanner of claim 1, wherein the moveable lens is a MEMS lens.
0. 19. The imaging scanner of claim 6, wherein the moveable lens is a MEMS lens.
0. 20. The method of claim 10, wherein the moveable lens is a MEMS lens.
0. 21. The method of claim 15, wherein the moveable lens is a MEMS lens.
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The present disclosure relates generally to imaging-based barcode scanners.
Various electro-optical systems have been developed for reading optical indicia, such as barcodes. A barcode is a coded pattern of graphical indicia comprised of a series of bars and spaces of varying widths. In a barcode, the bars and spaces having differing light reflecting characteristics. Some of the barcodes have a one-dimensional structure in which bars and spaces are spaced apart in one direction to form a row of patterns. Examples of one-dimensional barcodes include Uniform Product Code (UPC), which is typically used in retail store sales. Some of the barcodes have a two-dimensional structure in which multiple rows of bar and space patterns are vertically stacked to form a single barcode. Examples of two-dimensional barcodes include Code 49 and PDF417, which are respectively described in U.S. Pat. No. 4,794,239 and U.S. Pat. No. 5,304,786.
Systems that use one or more solid-state imagers for reading and decoding barcodes are typically referred to as imaging-based barcode readers, imaging scanners, or imaging readers. A solid-state imager generally includes a plurality of photosensitive elements or pixels aligned in one or more arrays. Examples of solid-state imagers include charged coupled devices (CCD) or complementary metal oxide semiconductor (CMOS) imaging chips.
The performance of an imaging-based barcode reader for reading and decoding a barcode substantially depends upon the quality of the image of this barcode that is detected by the solid-state imager. The quality of the image depends upon whether the image is correctly focused on the solid-state imager. It is desirable to have an imaging-based barcode reader that can achieve focused images reliably over some range of working distances.
In one aspect, the invention is directed to an apparatus for using in a barcode reader. The apparatus includes a solid-state imager, an imaging lens assembly comprising a base lens and a MEMS lens, and an electric circuitry operative to transfer the image captured by the solid-state imager to a decoding circuitry. The solid-state imager has an array of photosensitive elements for capturing an image from a target object having a barcode. The imaging lens assembly is configured to focus light reflected from the target object onto the array of photosensitive elements in the solid-state imager by passing the light reflected from the target object through the base lens followed by the MEMS lens. The base lens is configured to have an amplification factor that is at least ten times (10×) larger than the combined amplification factor due to any and all optical components in the imaging lens assembly positioned following the MEMS lens. In the imaging lens assembly, the MEMS lens includes a MEMS actuator and a lens attached on the MEMS actuator. The MEMS lens is configured to move the lens therein to cause a change of a distance between the lens therein and the solid-state imager when one or more control parameters are applied to the MEMS actuator.
Implementations of the invention can include one or more of the following advantages. For example, when the imaging lens assembly includes the base lens followed by the MEMS lens, it is possible to shift the object focus plane of the imaging scanner reliably by simply adjusting the voltage applied to the MEMS actuator in the MEMS lens. These and other advantages of the present invention will become apparent to those skilled in the art upon a reading of the following specification of the invention and a study of the several figures of the drawings.
The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views, together with the detailed description below, are incorporated in and form part of the specification, and serve to further illustrate embodiments of concepts that include the claimed invention, and explain various principles and advantages of those embodiments.
Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of embodiments of the present invention.
The apparatus and method components have been represented where appropriate by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present invention so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.
The solid-state imager 62 can be a CCD or a CMOS imaging device. The solid-state imager 62 generally includes multiple pixel elements. These multiple pixel elements can be formed by a one-dimensional array of photosensitive elements arranged linearly in a single row. These multiple pixel elements can also be formed by a two-dimensional array of photosensitive elements arranged in mutually orthogonal rows and columns. The solid-state imager 62 is operative to detect light captured by an imaging lens assembly 60 along an optical axis 61 through the window 56. Generally, the solid-state imager 62 and the imaging lens assembly 60 are designed to operate together for capturing light scattered or reflected from a barcode 40 as pixel data over a two-dimensional field of view (FOV).
The barcode 40 generally can be located anywhere in a working range of distances between a close-in working distance (WD1) and a far-out working distance (WD2). In one specific implementation, WD1 is about a few inches from the window 56, and WD2 is about a few feet from the window 56. Some of the imaging scanners can include a range finding system for measuring the distance between the barcode 40 and the imaging lens assembly 60. Some of the imaging scanners can include an auto-focus system to enable a barcode be more clearly imaged with the solid-state imager 62 based on the measured distance of this barcode. In some implementations of the auto-focus system, the focus length of the imaging lens assembly 60 is adjusted based on the measured distance of the barcode. In some other implementations of the auto-focus system, the distance between the imaging lens assembly 60 and the solid-state imager 62 is adjusted based on the measured distance of the barcode.
In
In
In operation, in accordance with some embodiments, the controller 90 sends a command signal to energize the illumination source 72 for a predetermined illumination time period. The controller 90 then exposes the solid-state imager 62 to capture an image of the barcode 40. The captured image of the barcode 40 is transferred to the controller 90 as pixel data. Such pixel data is digitally processed by the decoder in the controller 90 to decode the barcode. The information obtained from decoding the barcode 40 is then stored in the memory 94 or sent to other devices for further processing.
That is, the axial shift of the object focus point ΔD12 is closely related to the shift of the image focus point Δd12 multiplied by the square of corresponding magnification M.
In
In addition, as shown in
Therefore, the axial shift of the object focus point ΔD1 is related to the axial movement ΔX of the movable lens 110A by equation.
In an example where M=55 and q/p<<1, ΔD1≈3025ΔX. If the movable lens 110A moves by ΔX≈0.1 mm, the change of the focus plane for the object to be imaged is AD, 302 mm. Therefore, some small movement of the movable lens 110A can cause significant shift of the focus plane for the object to be imaged. In one of the concept prototypes, the focal plane was successfully moved from the near distance like around 58 mm to the far distance like around 350 mm. So the moving range of about 292 mm was achieved.
In the implementation as shown in
In
In
In
When the imaging lens assembly 60 includes both the base lens 64 and the MEMS lens 100, it is possible to shift the object focus plane of the imaging scanner 50 by simply adjusting the voltage applied to the MEMS actuator 120 in the MEMS lens 100. With such implementation, the MEMS actuator 120 only needs to move one plastic lens, which can be advantageous over some other designs of auto-focus system in which the whole image lens system is moved back and forth. In the embodiments as shown in
With proper choose of certain image lens structure, the amount of travel and the size of clear aperture required for the MEMS lens 100 can be significantly reduced. The precision requirements in term of position and angular tolerances for the MEMS lens 100 can also be relaxed too because most of optical power and quality in the imaging lens assembly 60 can be inherited from the base lens 64, which can be handled efficiently by a conventional image lens system.
There are also other advantageous of using the MEMS lens 100 an auto-focus system for the imaging scanner 50. For example, because the MEMS lens 100 is located between the base lens 64 and the solid-state imager 62, it can be well shielded from outside world and closed inside the chassis chamber of the imaging scanner 50 for better environmental protection purpose. In addition, when the MEMS lens 100 covers the chassis chamber containing the solid-state imager 62, it can also can also function as dust cover to stop any dirt or dust from base lens or outside world to fall on the solid-state imager 62 which causes blemish issue on the picture quality. Furthermore, if the auto-focus function is not needed, the MEMS lens 100 can be easily removed from the imaging scanner 50, so the imaging lens assembly 60 can be converted into a fixed-focus system, for reasons of simplicity and cost effectiveness.
In the foregoing specification, specific embodiments have been described. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the invention as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of present teachings.
The benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential features or elements of any or all the claims. The invention is defined solely by the appended claims including any amendments made during the pendency of this application and all equivalents of those claims as issued.
Moreover in this document, relational terms such as first and second, top and bottom, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” “has”, “having,” “includes”, “including,” “contains”, “containing” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises, has, includes, contains a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises . . . a”, “has . . . a”, “includes . . . a”, “contains . . . a” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises, has, includes, contains the element. The terms “a” and “an” are defined as one or more unless explicitly stated otherwise herein. The terms “substantially”, “essentially”, “approximately”, “about” or any other version thereof, are defined as being close to as understood by one of ordinary skill in the art, and in one non-limiting embodiment the term is defined to be within 10%, in another embodiment within 5%, in another embodiment within 1% and in another embodiment within 0.5%. The term “coupled” as used herein is defined as connected, although not necessarily directly and not necessarily mechanically. A device or structure that is “configured” in a certain way is configured in at least that way, but may also be configured in ways that are not listed.
It will be appreciated that some embodiments may be comprised of one or more generic or specialized processors (or “processing devices”) such as microprocessors, digital signal processors, customized processors and field programmable gate arrays (FPGAs) and unique stored program instructions (including both software and firmware) that control the one or more processors to implement, in conjunction with certain non-processor circuits, some, most, or all of the functions of the method and/or apparatus described herein. Alternatively, some or all functions could be implemented by a state machine that has no stored program instructions, or in one or more application specific integrated circuits (ASICs), in which each function or some combinations of certain of the functions are implemented as custom logic. Of course, a combination of the two approaches could be used.
Moreover, an embodiment can be implemented as a computer-readable storage medium having computer readable code stored thereon for programming a computer (e.g., comprising a processor) to perform a method as described and claimed herein. Examples of such computer-readable storage mediums include, but are not limited to, a hard disk, a CD-ROM, an optical storage device, a magnetic storage device, a ROM (Read Only Memory), a PROM (Programmable Read Only Memory), an EPROM (Erasable Programmable Read Only Memory), an EEPROM (Electrically Erasable Programmable Read Only Memory) and a Flash memory. Further, it is expected that one of ordinary skill, notwithstanding possibly significant effort and many design choices motivated by, for example, available time, current technology, and economic considerations, when guided by the concepts and principles disclosed herein will be readily capable of generating such software instructions and programs and ICs with minimal experimentation.
The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed embodiment. Thus the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.
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