A spill containment system is attachable to a riser pipe with an axially moveable seal. The spill containment system allows access to a drop tube in the riser pipe via a removable liquid communication assembly. The spill containment system includes a sealed interstitial space, which remains sealed during installation, service and use of the system. The spill containment system is protected by a weather resistant cover assembly.
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14. A fluid spill collector assembly comprising:
a stationary collar having an inner peripheral surface with at least one radial collar aperture formed therein; and
a double-walled spill container assembly comprising:
an outer receptacle having a first open upper end, said outer receptacle sized to be receivable within said collar;
an inner receptacle having a second open upper end, said inner receptacle coupled to said outer receptacle to create a sealed interstitial space therebetween; and
a seal coupled to at least one of said outer receptacle and said inner receptacle, said seal slidably engageable with said inner peripheral surface of said collar to create a fluid tight seal between said collar and said double-walled spill collector container assembly,
said double-walled spill container assembly axially moveable with respect to said stationary collar while said interstitial space remains sealed.
1. A fluid spill collector assembly comprising:
a primary receptacle including:
an upper primary receptacle end having an upper primary receptacle opening;
a lower primary receptacle end having a lower primary receptacle opening;
a primary receptacle wall extending between said upper and lower primary receptacle ends, said primary receptacle wall defining a primary receptacle cavity;
a secondary receptacle including:
an upper secondary receptacle end having an upper secondary receptacle opening;
a lower secondary receptacle end having a lower secondary receptacle opening; and
a secondary receptacle wall extending between said upper and lower secondary receptacle ends, said secondary receptacle wall defining a secondary receptacle cavity,
said primary receptacle received within said secondary receptacle cavity, said upper primary receptacle opening sealingly coupled to said upper secondary receptacle opening to form a sealed upper end of the assembly; and
a single, unitary tank adapter having a base platform with an aperture extending therethrough, said base platform sealingly coupled to said primary lower receptacle opening and said lower secondary receptacle opening to form a sealed lower end of the assembly,
said sealed upper end and lower ends of the assembly cooperating to form a sealed interstitial space between said primary receptacle wall and said secondary receptacle wall,
wherein said primary receptacle cavity remains in fluid communication with said upper primary receptacle opening and said aperture of said tank adapter while said interstitial space is sealed.
2. The fluid spill collector assembly of
a primary sealing surface disposed on an upper surface of said base platform, said primary sealing surface sealingly engaging said lower primary receptacle opening; and
a secondary sealing surface disposed on a lower surface of said base platform, said secondary sealing surface sealingly engaging said lower secondary receptacle opening, whereby said primary sealing surface is spaced from said secondary sealing surface.
3. The fluid spill collector assembly of
an upper portion connectable to a liquid delivery device; and
a lower portion coupled to said aperture of said tank adapter.
4. The fluid spill collector assembly of
said upper portion of said liquid communication assembly comprises an adapter fixed to said lower portion; and
said lower portion of said liquid communication assembly comprises a drop tube riser clamp threadably engaged to said aperture of said tank adapter, said drop tube riser clamp having at least one lug adapted to engage a removal tool,
said liquid communication assembly removable from said tank adapter by using said lug to threadably disengage said drop tube riser clamp from said tank adapter.
5. The fluid spill collector assembly of
6. The fluid spill collector assembly of
7. The fluid spill collector assembly of
a collar including:
an upper collar portion;
a lower collar portion; and
an inner collar peripheral surface extending from said upper collar portion to said lower collar portion, said inner peripheral surface having at least one radial collar aperture formed therein;
a cover ring at least partially received within said collar, said cover ring including:
an upper ring portion;
a lower ring portion;
an inner ring peripheral surface extending from said upper ring portion to said lower ring portion; and
an outer ring peripheral surface opposite said inner ring peripheral surface, said cover ring having at least one radial ring aperture extending from said inner ring peripheral surface to said outer ring peripheral surface;
a fastener extending radially through said ring aperture and into said radial collar aperture to fix said cover ring to said collar; and
a cover receivable within said cover ring, said cover blocking access to said primary receptacle cavity and said fastener when said cover is received within said cover ring.
8. The fluid spill collector assembly of
9. The fluid spill collector assembly of
a drain valve received within said primary receptacle cavity, said drain valve moveable between an open position in which said primary receptacle cavity is in fluid communication with said aperture of said tank adapter, and a closed position in which said primary receptacle cavity is fluidly isolated from said aperture of said tank adapter; and
a drain valve actuator removably attachable to said cover ring, said drain valve actuator operably coupled to said drain valve so that said drain valve is in the open position when said drain valve actuator is attached to said cover ring,
said drain valve actuator preventing said cover from being received by said cover ring when said drain valve actuator is attached to said cover ring.
10. The fluid spill collector assembly of
said sealed upper end of the assembly sealingly engages said inner collar peripheral surface while also allowing axial movement of said primary and secondary receptacles with respect to said stationary collar.
11. The fluid spill collector assembly of
said primary receptacle includes a primary flange at said upper primary receptacle end,
said secondary receptacle includes a secondary flange at said upper secondary receptacle end, and
said fluid collector assembly further comprises a gasket coupled to at least one of said primary and secondary flanges, said gasket effecting the sealing engagement between said sealed upper end of the assembly and said inner collar peripheral surface.
12. The fluid spill collector assembly of
a first pressure distribution ring coupled to said primary flange; and
a second pressure distribution ring coupled to said secondary flange,
said primary and secondary flanges sandwiched between said first and second pressure distribution rings when said upper primary receptacle opening is sealingly coupled to said upper secondary receptacle opening to form said sealed upper end of the assembly.
13. The fluid spill collector assembly of
a stationary collar having an upper collar portion, a lower collar portion, and an inner collar peripheral surface extending from said upper collar portion to said lower collar portion; and
a gasket received within said second pressure distribution ring, said gasket effecting a sealing engagement between said sealed upper end of the assembly and said inner collar peripheral surface while allowing axial movement of said primary and secondary receptacles with respect to said stationary collar.
15. The fluid spill collector assembly of
16. The fluid spill collector assembly of
17. The fluid spill collector assembly of
a first pressure distribution ring coupled to said inner receptacle flange; and
a second pressure distribution ring coupled to said outer receptacle flange, said seal received within said second pressure distribution ring.
18. The fluid spill collector assembly of
a cover ring at least partially received within said stationary collar, said cover ring including:
an upper ring portion;
a lower ring portion;
an inner ring peripheral surface extending from said upper ring portion to said lower ring portion; and
an outer ring peripheral surface opposite said inner ring peripheral surface, said cover ring having at least one radial ring aperture extending from said inner ring peripheral surface to said outer ring peripheral surface;
a fastener extending radially through said radial ring aperture and into said radial collar aperture to fix said cover ring to said collar; and
a cover receivable within said cover ring, said cover blocking access to said spill collector assembly and said fastener when said cover is received within said cover ring.
19. The fluid spill collector assembly of
a drain valve received within said inner receptacle, said drain valve moveable between an open position and a closed position; and
a drain valve actuator removably attachable to said cover ring, said drain valve actuator operably coupled to said drain valve so that said drain valve is in the open position when said drain valve actuator is attached to said cover ring,
said drain valve actuator preventing said cover from being received by said cover ring when said drain valve actuator is attached to said cover ring.
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This application claims is a broadening reissue application of and claiming priority to U.S. Pat. No. 8,684,024, entitled “SPILL CONTAINMENT SYSTEM,” issued Apr. 1, 2014, which was based upon U.S. patent application Ser. No. 12/904,530, filed Oct. 14, 2010, which claimed the benefit under Title 35, U.S.C. §119(e) of U.S. Provisional Patent Application Ser. No. 61/252,311, entitled SPILL CONTAINMENT SYSTEM, filed Oct. 16, 2009, the disclosure disclosures of which is are expressly incorporated by reference herein in its entirety their entireties.
1. Technical Field
The present disclosure relates to a spill containment system for use with a fill pipe. More particularly, the present relation relates to a spill containment system for use in conjunction with a riser pipe of an underground storage container, such as an underground fuel storage tank, and to a method for using the same.
2. Brief Description of the Related Art
Liquid storage tanks are used for storage and distribution of a variety of liquids, such as reactants, solvents, chemical byproducts and finished materials. Underground liquid storage tanks for storing fuel are in wide spread use at gasoline service stations and fuel storage facilities. These liquid storage tanks are repetitively depleted and refilled via fill pipes or couplings located at the exterior of the storage tank. Spillage may occur during refilling, such as by tank overfilling, weak line connections, drainage from disconnected lines, faulty gaskets, leaky valve seals or the like.
Spillage of hazardous materials, such as fuel or chemicals, into the surrounding environment should be minimized. In addition to wasted liquid material, the hazardous chemicals may leach into the soil causing environmental problems, such as ground water contamination. In recognition of this threat, a variety of local, state and federal laws currently exist to regulate the use of underground liquid storage systems. For example, fill locations at some underground storage tanks are required have an overspill device capable of containing at least five gallons of liquid. Such an overspill device is located proximal a riser pipe extending from the underground storage tank to the ground above. Typically, a hose coupler or other attachment pipe is in fluid communication with the riser pipe, and is used as the port for liquid delivery or extraction. A receptacle or bucket surrounds the attachment pipe and is designed to act as a spill catch, such as for capturing any overfill or spillage resulting from transferring a load of fluid to the underground storage tank. For example, a spill receptacle may be used to catch fuel spillage when filling underground fuel storage tanks from a fuel delivery truck.
Spill containers located around fluid storage tank fill ports may be set in the ground, such as in the concrete drive of a fueling station. Concrete subsidence, or the motion of the concrete surface as it shifts downward relative to a datum, and concrete uplift, or an upward shift relative to the datum, are naturally occurring phenomena resulting from seasonal effects, extraction or dissolution of underground materials, and other causes. Since overspill devices have an opening coincident with grade level, they must accommodate movement due to uplift and subsidence. Further, since the overspill device must form a liquid tight seal between the interior of the spill receptacle and the surrounding area, a liquid tight engagement between the spill device and the riser pipe and any adjacent installation structures must also be capable of movement due to uplift and subsidence.
Given the relatively long service life of underground storage tanks, it is desirable for overspill devices installed to storage tank riser pipes to have a comparatively long service life and/or be easily replaceable. It is also desirable to minimize the effort and time required for routine maintenance tasks. For example, many riser pipes include a drop tube at the upper end of the riser pipe which may include a protection device, such as an overfill prevention device. These drop tube devices may require frequent inspection: in some jurisdictions, for example, a drop-tube mounted overfill prevention device may require monthly inspection. Moreover, the drop tube itself and/or any number of other devices may require periodic inspection. Thus, facilitation of routine maintenance to an overspill containment device should include easy access to the drop tube located in the riser pipe.
Because overspill devices are located in a wide variety of locations and climates, these devices encounter all manner of extreme weather. A cover or a manhole is one method of protecting the fill pipe and overspill containment device from precipitation and environmental degradation. In this harsh service environment, a manhole system is preferably highly weather resistant and capable of withstanding any associated rigors, such as the driving of snowplows over the manhole cover.
The present disclosure provides a spill containment system attachable to a riser pipe with an axially moveable seal. The spill containment system allows access to a drop tube in the riser pipe via a removable liquid communication assembly. The spill containment system includes a sealed interstitial space, which remains sealed during installation, service and use of the system. The spill containment system is protected by a weather resistant cover assembly.
In one embodiment thereof, the present invention provides a fluid spill collector assembly comprising: a primary receptacle including: an upper primary receptacle end having an upper primary receptacle opening; a lower primary receptacle end having a lower primary receptacle opening; a primary receptacle wall extending between the upper and lower primary receptacle ends, the primary receptacle wall defining a primary receptacle cavity; a secondary receptacle including: an upper secondary receptacle end having an upper secondary receptacle opening; a lower secondary receptacle end having a lower secondary receptacle opening; and a secondary receptacle wall extending between the upper and lower secondary receptacle ends, the secondary receptacle wall defining a secondary receptacle cavity, the primary receptacle received within the secondary receptacle cavity, the upper primary receptacle opening sealingly coupled to the upper secondary receptacle opening to form a sealed upper end of the assembly; and a single, unitary tank adapter having a base platform with a central aperture extending therethrough, the base platform sealingly coupled to the primary lower receptacle opening and the secondary lower receptacle opening to form a sealed lower end of the assembly, the sealed upper end and lower ends of the assembly cooperating to form a sealed interstitial space between the primary receptacle wall and the secondary receptacle wall, wherein the primary receptacle cavity remains in fluid communication with the upper primary receptacle opening and the central aperture of the tank adapter while the interstitial space is sealed.
In another embodiment thereof, the present invention provides a fluid spill collector assembly comprising: a stationary collar having an inner peripheral surface; and a double-walled spill container assembly comprising: an outer receptacle having a first open upper end, the outer receptacle sized to be receivable within the collar; an inner receptacle having a second open upper end, the inner receptacle coupled to the outer receptacle to create a sealed interstitial space therebetween; and a seal coupled to at least one of the outer receptacle and inner receptacle, the seal slidably engageable with the inner peripheral surface of the collar to create a fluid tight seal between the collar and the spill container assembly, the spill container assembly axially moveable with respect to the stationary collar while the interstitial space remains sealed.
In yet another embodiment thereof, the present invention provides a fluid spill collector assembly comprising: a double-walled spill container assembly comprising: a primary receptacle having a primary open upper end and a primary receptacle cavity; and a secondary receptacle having a secondary open upper end a secondary receptacle cavity, the primary receptacle received within the secondary receptacle cavity via the secondary open upper end to create a sealed interstitial space between the primary receptacle and the secondary receptacle, the primary receptacle cavity remaining accessible while the interstitial space is sealed; and a vacuum system comprising: a vacuum generator operable to create a vacuum pressure; a vacuum conduit in fluid communication with the interstitial space and the vacuum generator; a vacuum monitoring device in fluid communication the interstitial space, the vacuum monitoring device including a processor monitoring the vacuum pressure created by the vacuum generator, the processor operable to determine a rate of change of the vacuum pressure.
In still another embodiment thereof, the present invention provides a cover assembly comprising: a collar including: an upper collar portion; a lower collar portion; and an inner collar peripheral surface extending from the upper portion and the lower portion, the inner collar peripheral surface having at least one radial collar aperture formed therein; a cover ring at least partially received within the collar, the cover ring including: an upper ring portion; a lower ring portion; an inner ring peripheral surface extending between the upper ring portion and the lower ring portion; and an outer ring peripheral surface opposite the inner ring peripheral surface, the cover ring having at least one radial ring aperture extending from the inner ring peripheral surface to the outer ring peripheral surface; a fastener extending radially through the ring aperture and into the collar aperture to fix the cover ring to the collar; and a cover receivable within the cover ring, the cover blocking access to the inner collar peripheral surface and the fastener when the cover is received within the cover ring.
In still another embodiment thereof, the present invention provides a method of using a fluid spill collector assembly, comprising: removing a cover from a cover receiving surface to expose an inner cavity of a spill receptacle; retrieving a drain valve actuator from within the inner cavity; attaching the drain valve actuator to the cover receiving surface to open a drain valve disposed within the inner cavity, the step of attaching the drain valve actuator blocking a portion of the cover receiving surface; wherein the step of attaching the drain valve actuator prevents replacement of the cover upon the receiving surface.
In still another embodiment thereof, the present invention provides a method of inspecting a drop tube of the inlet pipe, the method comprising: providing a double-walled spill container assembly comprising: a primary receptacle having a primary receptacle cavity; a secondary receptacle having a secondary receptacle cavity sized to receive the primary receptacle; and a tank adapter having a base platform coupled to the primary and secondary receptacles to form a sealed interstitial space therebetween, the tank adapter having an aperture in fluid communication with the primary receptacle cavity; accessing a liquid communication assembly received within the primary receptacle cavity, the liquid communication assembly including a drop tube riser clamp at a lower end thereof and a coupler at an upper end thereof, the drop tube riser clamp engaged with the tank adapter at the aperture; decoupling the liquid communication assembly from the tank adapter by disengaging the drop tube riser clamp from the tank adapter, the step of decoupling the liquid communication assembly exposing the aperture of the tank adapter; and removing the drop tube from the spill container assembly by extracting the drop tube through the aperture of the tank adapter.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following descriptions of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate preferred embodiments of the invention and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
Referring generally to
The lower openings are sealed with respect to one another via tank adapter 22. Referring to
Upper gasket assembly 24 couples primary and secondary spill receptacles 12, 14 and provides a liquid-tight seal against a lower portion of collar 18 (
A cover assembly 30 cooperates with an upper portion of collar 18 to create an enclosed space bounded by the base portion of tank adapter 22 at the bottom, primary spill collector 12 along the lower sides, collar 18 along the upper sides, and cover assembly 30 at the top. This enclosed space is adapted to contain any fluid collecting within cavity 154 of primary spill receptacle 12, such as seepage from above or fuel spilled from the connection/disconnection of a hose to liquid communication assembly 20. Primary spill receptacle 12 may optionally include stiffener ribs 13 (
Referring now to
Pipe nipple 34 is threadably engaged with an upper portion of DT riser clamp 36. In the embodiment of spill collection system 10 illustrated in the figures, pipe nipple 34 constitutes the male threaded portion of the threaded engagement with DT riser clamp 36, a configuration which inhibits leakage of downwardly flowing fluid through liquid communication assembly 20. An upper end of pipe nipple 34 is threadably engaged with swivel adapter 32. On the other hand, since the male threaded portion of pipe nipple 34 is upwardly oriented, a seal or gasket 46 is disposed between pipe nipple 34 and swivel adapter 32 to prevent leakage at that junction.
Swivel adapter 32 includes lower portion 48 and upper portion 50 with one or more seals 52 disposed therebetween, so that upper portion 50 is rotatable with respect to lower portion 48. Upper portion 50 includes groove 54 around its outer surface configured to engage with a cooperating structure on a fluid hose (not shown) or other fluid delivery device. Groove 54 may also cooperate with retention mechanism 56 of top seal cap 58. Top seal cap 58 may be disposed at the top or outlet end of liquid communication assembly 20 to prevent contamination from entering liquid communication assembly 20 (and, thus, the underground storage tank to which it is attached), and/or to prevent escape of fluid vapors to the atmosphere via liquid communication assembly 20. Retention mechanism 56 may, for example, be spring loaded to promote a fluid or vapor tight seal between top seal cap 58 and liquid communication assembly 20. While swivel adapter 32 is included in the illustrated exemplary embodiment, it is contemplated that any suitable adapter (such as a non-swiveling adapter) may be used to fluidly connect a fluid hose to liquid communication assembly 20.
Referring now to
A groove or cavity 72 is formed in the outer portion of ring 68, with a v-shaped gasket or seal 74 received therein (
Cover assembly 30 includes cover ring 76 having a lower shoulder 78 sized to cooperate with upper shoulder 80 in the upper portion of collar 18. Cover ring 76 is received within collar 18 and may include a cover ring gasket or O-ring 82 disposed between cover ring 76 and collar 18 to provide a fluid tight seal therebetween. As best seen in
Advantageously, with bolts 84 of cover ring 76 being under cover 86, a smooth unbroken profile is created between the top surface of collar 18 and the adjacent surface of cover 86. Thus, bolts 84 are not exposed to environmental degradation, such as corrosion or oxidation by contact with rain or snow. Moreover, a snowplow plowing snow from a concrete surface with spill collection system 10 disposed therein can drive a plow across cover ring 76 and cover 86 without snow becoming trapped within any orifice or depression formed thereon. Rain will be similarly prevented from becoming trapped.
Referring now to
Referring now to
Optionally, plug 102 may be provided within tank adapter 22 aligned with fluid channel 40 and proximal valve assembly 26 to plug the cross-drilled hole that forms fluid channel 40. Plug 102 may also facilitate access to fluid channel 40, such as for initial installation of valve assembly 26, clearing blockages in channel 40, or the like.
Inspection port assembly 28 facilitates monitoring of a fluid level in secondary spill receptacle 14. Referring now to
Advantageously, float sensor 108 is replaceable. Inspection port pipe 104 may be removed from tank adapter 22 to expose float sensor 108. An excess of cord may be stored within inspection port pipe 104 so that float sensor 108 may be removed from well 106 and subsequently tested, such as by turning float sensor 108 upside down. If float sensor 108 is found to be malfunctioning, it may be replaced. Alternatively, float sensor 108 may be excluded from spill collection system 10 entirely, as shown in
In addition to the gasket and seals discussed above, various other gaskets or seals may be utilized between various components to provide a fluid-tight seal therebetween. As best seen in
Referring now to
To create a fluid-tight seal between the central aperture formed through tank adapter 22 and the surrounding structures, additional sealing elements may be used. For example, referring in particular to
Assembly, installation and implementation of spill collection system 10 will now be discussed. A hole of appropriate size and shape is cleared around riser pipe R extending upwardly from an underground storage tank. Exterior wall 16 and collar 18 are pre-assembled using rivets 132 (
With exterior wall 16 and collar 18 installed in the surrounding backfill and/or concrete, spill receptacles 12, 14 and associated parts are ready to be received within the resulting space. Although primary and secondary spill receptacles 12 and 14 and tank adapter 22 may be installed one by one into exterior wall 16, these components may advantageously be preassembled in to spill receptacle subassembly 15 (
As shown in
Primary spill receptacle 12 is then attached to secondary spill receptacle 14 at upper flanges 62, 64, as described above, to form a sealed upper end of subassembly 15. With the upper and lower ends sealed, interstitial space 152 is sealed. That is to say, once interstitial space 152 is sealed, no ingress of fluid into interstitial space 152 from outside may occur. This sealed arrangement is formed between the walls of primary and secondary spill receptacles 12, 14 and the base platform of tank adapter 22, leaving cavity 154 of primary spill receptacle 12 and the central aperture of tank adapter 22 available to collection and/or flow of fluid into and/or through spill collection system 10.
Tank adapter 22 may include a plurality of protuberances 138 with blind holes threaded therein to receive bolts 122. Optionally, drain valve assembly 26 and inspection port assembly 28 or 28′ may be installed to primary spill receptacle 12 before lowering the subassembly into exterior wall 16 and collar 18. Alternatively, drain valve assembly 26 and/or inspection port assembly 28 or 28′ may be installed after the subassembly is installed, or may not be installed at all.
With primary spill receptacle 12, secondary spill receptacle 14, tank adapter 22, associated seals and gaskets of assembly 15, and any optional assemblies now preassembled, subassembly 15 may be lowered through collar 18 into exterior wall 16. V-shaped gasket 74 of upper gasket assembly 24 engages a machined surface on the interior of collar 18 to sealingly engage therewith, while also allowing axial movement of subassembly 15 with respect to collar 18 (as described below). The subassembly is rotated to place tank adapter 22 in threaded engagement with corresponding threads of riser pipe R (
Liquid communication assembly 20 may also be preassembled and installed to tank adapter 22 as an assembly, or may be installed within primary spill receptacle 12 piece by piece. Advantageously, assembling DT riser clamp 36 to pipe nipple 34 and pipe nipple 34 to swivel adapter 32 (as described above) saves time and effort in a field installation of liquid communication assembly 20. Prior to installation of liquid communication assembly 20 to tank adapter 22, drop tube D (
With drop tube D installed, liquid communication assembly 20 may be lowered into primary spill receptacle 12 and threadably attached to tank adapter 22. To install or remove liquid communication assembly 20 to or from tank adapter 22, lugs 44 on DT riser clamp 36 may cooperate with tool 142, shown in
Liquid communication assembly 20 is fully installed when DT riser clamp 36 impinges upon drop tube D to urge a lip or flange of drop tube D against shoulder 140. With liquid communication assembly 20 fully installed, top seal cap 58 may be installed on liquid communication assembly 20 and cover assembly 30 may be installed to enclose exterior wall 16 and collar 18.
Advantageously, maintenance of drop tube D and any systems or components contained therein does not require removal of primary spill receptacle 12 or secondary spill receptacle 14. Removal of a single unit, i.e., liquid communication assembly 20, results in access to drop tube D, making maintenance tasks easier and more time efficient. Further, because the subassembly comprising primary and secondary spill receptacles 12, 14 and tank adapter 22 only engages riser pipe R at its bottom end and collar 18 at its upper end (via upper gasket assembly 24,
Also advantageously, cover ring 76 may be removed, such as for service or inspection of subassembly 15, without disrupting the sealed interstitial space 152. As described herein, interstitial space 152 is formed by sealing lower and upper portions of primary and secondary spill containers 12, 14, either directly (via upper flanges 62, 64 at the upper portions) or indirectly (via tank adapter 22 at the lower portions). Cover ring 76 is not a necessary component for establishing or maintaining interstitial space, so cover ring 76 (and cover 86) can be installed, removed, or replaced while interstitial space 152 remains sealed.
Referring now to
Advantageously, the integrity of the fluid-tight interstitial space 152 may be tested by applying a vacuum pressure with vacuum generator 158, and then monitoring the vacuum pressure over time. If the vacuum pressure is released too quickly, it may be inferred that a leak has developed between interstitial space 152 and the ambient outside environment. For example, a vacuum pressure test kit may include a vacuum port (not shown) attachable to the threaded hole in tank adapter 22 normally occupied by inspection port assembly 28 or 28′ (
A unique characteristic of spill collection system 10 is that subassembly 15 is a self-contained unit capable of assembly and quality testing at a remote location, so that on-site installation or removal of subassembly 15 is simplified. Additionally, the unique features of subassembly 15 facilitate effective and efficient production of subassembly 15 while ensuring reliable sealing of interstitial space 152 from the surrounding environment. For example, lower flange 118 of primary spill receptacle 12 and lower flange 126 of secondary spill receptacle 14 are both coupled to a single tank adapter 22. This single-tank adapter design joins primary and secondary spill receptacles 12, 14 in a robust manner, while also facilitating proper alignment of seals 116, 124 with adjacent structures. The single, unitary tank adapter 22 also allows for a simpler assembly and installation procedure by reducing the number of parts in the design, thereby promoting cost efficiency. Moreover, tank adapter 22 provides a single or unitary base to which a number of individual components attach, including spill receptacles 12, 14, valve assembly 26, and/or inspection port assembly 28 or 28′, thereby providing a versatile and strong foundation for spill containment system 10.
Advantageously, the use of a single, unitary tank adapter 22 eliminates a possible leak path inherent to spill containment systems having a separate part for primary and secondary spill containers. For example, tank adapter 22 has only one threaded connection between adapter 22 and riser pipe R. Thus, the likelihood of tank adapter 22 developing a leak at the main threaded connection is half that of a system having two container support surfaces with a threaded connection for each.
Once installed, spill collection system 10 provides a double-walled spill collector assembly with interstitial space 152 formed between primary spill receptacle 12 and secondary spill receptacle 14 (
Any fluid in interstitial space 152 will pool in well 106, which is the lowest point within secondary spill receptacle 14. Float sensor 108, if installed, will then send a signal through cord 110 indicating the fluid accumulation condition. Alternatively, fluid level gauge 114 will register the elevated fluid level condition in well 106 and display or broadcast this information in a conventional manner. Once it is known that fluid is present in well 106, diagnosis of the cause of the fluid accumulation may commence and appropriate corrective action may then be taken.
Advantageously, the integrity of interstitial space 152 is not compromised by removal or installation of subassembly 15. Since the creation and maintenance of interstitial space 152 is independent of any interaction between subassembly 15 and outer wall 16 and/or collar 18, there is no need to expose interstitial space 152 to the surrounding environment when subassembly 15 is installed into, removed from, or moved within outer wall 16 and collar 18. Advantageously, the fluid-tight seal between interstitial space 152 and the surrounding environment, created upon assembly of subassembly 15, is maintained during subsequent installation and maintenance.
Yet a further advantage of spill collection system 10 is its ability to allow the axial movement between subassembly 15 and collar 18 via upper gasket assembly 24 without disrupting the sealing engagement between gasket 74 of assembly 24 and the inner peripheral surface of collar 18. This axial movement may occur naturally as a result of warming or cooling of the subterranean material around spill collection system 10, such as during a change of seasons. Permitting this axial movement prevents stress from forming in the components of system 10, while maintenance of the seal between gasket assembly 24 and collar 18 maintains the ability of spill collection system 10 to prevent spilled fluid from seeping into the surrounding environment.
Further, because gasket 74 is located outside of interstitial space 152, the sealing of interstitial space 152 (described above) will not be compromised by this axial movement, either during installation (which involves axial movement as subassembly is lowered through collar 18) or as a result of ambient forces while system 10 is in service.
While this invention has been described as having an exemplary design, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Dec 03 2010 | KUEHN, JUSTIN F | FRANKLIN FUELING SYSTEMS, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 037375 | /0929 | |
Sep 29 2015 | FRANKLIN FUELING SYSTEMS, LLC | (assignment on the face of the patent) | / | |||
Dec 13 2016 | FRANKLIN FUELING SYSTEMS, INC | FRANKLIN FUELING SYSTEMS, LLC | CHANGE OF NAME SEE DOCUMENT FOR DETAILS | 045001 | /0734 |
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