Certain embodiments provide an imprint recipe creating device comprising first to fifth creation units. The first creation unit creates inside-standard-shot information by use of filling amount information and residual film thickness information. The second creation unit creates first inside-substrate-surface information by use of shot position information, edge information, and the inside-standard-shot information. The third creation unit creates first correction information by use of unevenness information indicating unevenness in a substrate and unevenness distribution information indicating variations in depth of the unevenness inside the substrate surface. The fourth creation unit creates second correction information by use of post-process information indicating the variations in processing size. The fifth creation unit synthesizes the first inside-substrate-surface information, the first correction information and the second correction information, to create second inside-substrate-surface information.
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0. 19. An imprinting method, comprising:
applying an imprint material on a substrate surface based on an imprint material recipe, the imprint material recipe created by obtaining a range of each shot area inside the substrate surface based on shot size information indicating a size of one imprinted shot and shot position information, and carving surface information using the range of each shot area, the surface information including distribution information for distributing droplets of the imprint material over a shot area on a wafer, wherein the distribution information is based on: a pattern of a template, a thickness of residual film to be formed by the imprint material on the wafer, a location of the shot area on the wafer, edge information of the wafer, and information related to unevenness of a substrate in the shot area;
causing the template to press against the imprint material on the substrate;
applying light through the template to cure the imprint material, wherein the cured imprint material forms a mask pattern;
etching the substrate based on the mask pattern; and
removing the mask pattern.
0. 12. An imprint recipe creating method, comprising:
determining, based on a pattern of a template and information about a thickness of a residual film to be formed by an imprint material, first distribution information for distributing droplets of the imprint material in a shot area;
determining, based on the first distribution information, a location of the shot area on a wafer, and edge information of the wafer, second distribution information for distributing droplets of the imprint material in the shot area;
determining, based on information related to an unevenness in a substrate of the shot area, third distribution information for distributing droplets of the imprint material in the shot area;
determining, based on the first, second, and third distribution information, fourth distribution information for distributing droplets of the imprint material in the shot area;
creating an imprint recipe based on the fourth distribution information;
determining the shot area based on shot size information and shot position information; and
associating an imprint recipe that includes the fourth distribution information with the determined shot area.
0. 5. An imprint recipe creating system, comprising:
a memory that stores a set of instructions; and
a hardware processor configured to execute the set of instructions to:
determine, based on a pattern of a template and information about a thickness of a residual film to be formed by an imprint material, first distribution information for distributing droplets of the imprint material in a shot area;
determine, based on the first distribution information, a location of the shot area on a wafer, and edge information of the wafer, second distribution information for distributing droplets of the imprint material in the shot area;
determine, based on information related to unevenness of a substrate of the shot area, third distribution information for distributing droplets of the imprint material in the shot area;
determine, based on the first, second, and third distribution information, fourth distribution information for distributing droplets of the imprint material in the shot area;
create an imprint recipe based on the fourth distribution information;
determine the shot area based on shot size information and shot position information; and
associate an imprint recipe that includes the fourth distribution information with the determined shot area.
1. An imprint recipe creating device, comprising:
a memory that stores a set of instructions; and
a hardware processor configured to execute the set of instructions, the set of instructions comprising:
a first creation unit which creates inside-standard-shot information indicating droplet positions of an imprint material in a shot area corresponding to one shot of imprinting by use of filling amount information indicating an amount of the imprint material that fills depressed portions of a template and a residual film thickness information indicating a film thickness of a residual film that is formed on a substrate to be processed;
a second creation unit which creates first inside-substrate-surface information indicating droplet positions of the imprint material inside a substrate surface by use of shot position information indicating a position at which a shot of imprinting is performed inside the substrate surface, edge information indicating an edge of the substrate, and the inside-standard-shot information;
a third creation unit which creates first correction information indicating droplet positions of the imprint material for correcting unevenness generated inside the substrate surface, by use of unevenness information indicating the unevenness in a substrate of the shot area, and unevenness distribution information indicating variations in depth of the unevenness inside the substrate surface;
a fourth creation unit which creates second correction information indicating droplet positions of the imprint material for correcting variations in processing size in processing after the imprint process inside the substrate surface by use of post-process information indicating the variations in processing size;
a fifth creation unit which synthesizes the first inside-substrate-surface information, the first correction information and the second correction information, to create second inside-substrate-surface information, and
a sixth creation unit which obtains a range of each shot area inside the substrate surface based on shot size information indicating a size of one shot of the imprinting and the shot position information, and carves the second inside-substrate-surface information by use of the range of each shot area, to create an imprint recipe corresponding to each shot area.
2. The imprint recipe creating device according to
3. The imprint recipe creating device according to
4. An imprint device, which
receives the second inside-substrate-surface information imprint recipe from the imprint recipe creating device according to
obtains a range of each shot area inside the substrate surface based on shot size information indicating a size of one shot of the imprinting and the shot position information,
carves the second inside-substrate-surface information by use of the range of each shot area, to create an imprint recipe corresponding to each shot area,
drops the imprint material onto the substrate based on the imprint recipe,
brings the template into contact with the imprint material,
applies light with the template being in the contacted state, to cure the imprint material, and
releases the template from the imprint material, to form a pattern.
0. 6. The system of claim 5, wherein the first distribution information is determined based on an amount of the imprint material that fills the inside of the pattern of the template.
0. 7. The system of claim 5, wherein the thickness of the residual film is based on a distance between the template and the substrate when the template is pressed against the imprint material.
0. 8. The system of claim 5, wherein the first distribution information includes a distribution of density of the droplets that corresponds to a distribution of depressed portions of the pattern.
0. 9. The system of claim 5, wherein the second distribution information is determined by the hardware processor being configured to execute the set of instructions to:
determine, based on the location of the shot area on a wafer and the edge information of the wafer, whether the shot area is a partial shot;
after determining that the shot area is a partial shot:
determine a region of the shot area that is outside an edge of the wafer,
adjust the first distribution information such that the imprint material is not dropped to the determined region, and
provide the adjusted first distribution information as the second distribution information.
0. 10. The system of claim 5, wherein the information related to unevenness of a substrate includes one or more locations of one or more depressed portions in the substrate.
0. 11. The system of claim 10, wherein the information related to unevenness of a substrate includes one or more depths of the one or more depressed portions.
0. 13. The method of claim 12, wherein the first distribution information is determined based on an amount of the imprint material that fills the inside of the pattern of the template.
0. 14. The method of claim 12, wherein the thickness of the residual film is based on a distance between the template and the substrate when the template is pressed against the imprint material.
0. 15. The method of claim 12, wherein the first distribution information includes a distribution of density of the droplets that corresponds to a distribution of depressed portions of the pattern.
0. 16. The method of claim 12, wherein determining the second distribution information comprises:
determining, based on the location of the shot area on a wafer and the edge information of the wafer, whether the shot area is a partial shot;
after determining that the shot area is a partial shot:
determining a region of the shot area that is outside an edge of the wafer,
adjusting the first distribution information such that the imprint material is not dropped to the determined region, and
providing the adjusted first distribution information as the second distribution information.
0. 17. The method of claim 12, wherein the information related to unevenness of a substrate includes one or more locations of one or more depressed portions in the substrate.
0. 18. The method of claim 17, wherein the information related to unevenness of a substrate includes one or more depths of the one or more depressed portions.
0. 20. The method of claim 19, wherein the distribution information is determined based on an amount of the imprint material that fills the inside of the pattern of the template.
0. 21. The method of claim 19, wherein the thickness of the residual film is based on a distance between the template and the substrate when the template is pressed against the imprint material.
0. 22. The method of claim 19, wherein the distribution information includes a distribution of density of the droplets that correspond to a distribution of depressed portions of the pattern.
0. 23. The method of claim 19, wherein the information related to unevenness of a substrate include one or more locations of one or more depressed portions in the substrate.
0. 24. The method of claim 23, wherein the information related to unevenness of a substrate include one or more depths of the one or more depressed portions.
0. 25. A semiconductor device manufacturing method including the imprint method of claim 19.
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This application is a reissue of U.S. Pat. No. 8,740,377, issued on Jun. 3, 2014, from U.S. patent application Ser. No. 13/177,763, which is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2010-194231, filed on Aug. 31, 2010, the. The entire contents of which the above-identified applications are incorporated herein by reference.
Embodiments described herein relate generally to an imprint recipe creating device and an imprint device.
As a technique for realizing both formation of a fine pattern not larger than 100 nm and mass productivity in a manufacturing process of a semiconductor element, attention has been focused on a nanoimprint method. In the nanoimprint method, a template having unevenness (concave-convex) corresponding to a pattern desired to be formed on a substrate is pressed to an imprint material which has been applied to the surface of the substrate to be transferred and has photo curability, and held until the imprint material permeates inside the unevenness pattern. Thereafter, application of light is performed, to cure the imprint material, and the template is released from the imprint material, to obtain a desired pattern.
The imprint material is applied to the substrate by ink-jetting with reference to each one shot based on an imprint recipe (information of droplet positions of the imprint material). At the time of pressing the template to the imprint material, it is necessary to create the imprint recipe in view of a variety of information, such as a position and a shape of a partial shot and distortion of the substrate, so as not to cause deficiency and excess of the imprint material. There has thus been a problem of it taking time to create the imprint recipe.
Certain embodiments provide an imprint recipe creating device, comprising a first creation unit which creates inside-standard-shot information indicating droplet positions of an imprint material in a shot area corresponding to one shot of imprinting, a second creation unit which creates first inside-wafer-surface information indicating droplet positions of the imprint material inside a wafer surface, a third creation unit which creates first correction information indicating droplet positions of the imprint material for correcting unevenness generated in a substrate of the shot area inside the wafer surface, a fourth creation unit which creates second correction information indicating droplet positions of the imprint material for correcting variations in processing size in processing after the imprint process inside the wafer surface, and a fifth creation unit which creates second inside-wafer-surface information.
The first creation unit creates the inside-standard-shot information by use of filling amount information indicating an amount of the imprint material that fills depressed portions of a template and a residual film thickness information indicating a film thickness of a residual film that is formed on a wafer. The second creation unit creates the first inside-wafer-surface information by use of shot position information indicating a position at which a shot of imprinting is performed inside the wafer surface, edge information indicating an edge of the wafer, and the inside-standard-shot information. The third creation unit creates the first correction information by use of unevenness information indicating the unevenness, and unevenness distribution information indicating variations in depth of the unevenness inside the wafer surface. The fourth creation unit creates the second correction information by use of post-process information indicating the variations in processing size. The fifth creation unit synthesizes the first inside-wafer-surface information, the first correction information and the second correction information, to create the second inside-wafer-surface information.
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
First, an imprint method will be described. In the imprint method, as shown in
As shown in
As shown in
As shown in
The steps shown in
For example, as shown in
As shown in
The disk device 120 stores a variety of information for use in creation of the imprint recipe. Specifically, the disk device 120 stores filling amount information, residual film thickness information, shot position information, edge information, unevenness information, unevenness distribution information, post-process information, and shot size information. Details of respective information will be described later.
Further, the disk device 120 stores an imprint recipe creating program to be executed by the CPU 110.
The CPU 110 loads the imprint recipe creating program inside the disk device 120 to the main memory 130, to execute the imprint recipe creating program. At this time, the respective information (filling amount information, residual film thickness information, shot position information, edge information, unevenness information, unevenness distribution information, post-process information, and shot size information) inside the disk device 120 may also be loaded to the main memory 130.
Processing that are performed in the first creation unit 111, the second creation unit 112, the third creation unit 113, the fourth creation unit 114, the filth creation unit 115 and the sixth creation unit 116 will be described along with a flowchart shown in
(Step S101)
The first creation unit 111 creates the inside-standard-shot information by use of the filling amount information and the residual film thickness information.
Herein, the filling amount information is information indicating an amount of the imprint material that fills the inside of the unevenness pattern of the template at the time of performing a shot of imprinting. The residual film thickness information is information indicating a thickness of a residual film for preventing the template from directly coming into contact with the substrate. Further, the inside-standard-shot information is information indicating droplet (applied) positions of the imprint material in an area (shot area) corresponding to one shot of imprinting.
For example, implementing the steps shown in
Therefore, the first creation unit 111 obtains droplet positions (a droplet amount) of the imprint material which is required for filling the inside of the unevenness pattern of the template. For example, in the area corresponding to the depressed portions of the template, the droplet positions of the imprint material are made dense (the number of droplet places is made large), to make the droplet amount large. Further, the first creation unit 111 obtains droplet positions (a droplet amount) of the imprint material which is required for forming the residual film. Then, as shown in
(Step S102)
The second creation unit 112 creates the first inside-wafer-surface information based on the shot position information, the edge information, and the inside-standard-shot information created in Step S101.
Herein, the shot position information is information showing a position where a shot of imprinting is performed on the wafer. For example, the shot position information is information indicating a position (coordinate) of the center of each shot area 21 in
Further, the edge information is information indicating an edge of the wafer. The edge information is information required for preventing the imprint material from being dropped to the outside of the edge of the wafer. Further, the first inside-wafer-surface information is information indicating droplet positions of the imprint material across the wafer surface.
From the shot position information and the edge information, the second creation unit 112 discriminates between a shot area being the partial shot and a shot area not being the partial shot. The second creation unit 112 then corrects the inside-standard-shot information with regard to the short area as the partial shot such that the imprint material is not dropped to the outside of the edge of the wafer, to create the first inside-wafer-surface information.
Specifically, as shown in
(Step S103)
The third creation unit 113 creates first correction information by use of the unevenness information and the unevenness distribution information.
Herein, the unevenness information is information indicating unevenness generated in each shot area by a process before the imprint process.
For example, as shown in
The unevenness distribution information indicates how the unevenness information changes (varies) depending on the position inside the wafer surface. For example, when the depressed portion 34 shown in
The third creation unit 113 creates the first correction information indicating such droplet positions of the imprint material as to correct varied unevenness inside the wafer surface by use of the unevenness information and unevenness distribution information as described above.
For example, in the examples shown in
(Step S104)
The fourth creation unit 114 creates the second correction information by use of the post-process information.
Herein, the post-process information includes information of variations (distribution) in processing size in the processing process (post-process) implemented after the imprint process inside the wafer surface. For example, as shown in
Then, by use of the post-process information, the fourth creation unit 114 creates the second correction information indicating such droplet positions of the imprint material as to correct variations (distribution) in processing size in the post-process processing.
For example, in the case of the post-process information including variations in processed size as shown in
It is to be noted that the processing in Steps S102, S103, S104 may be performed in any order.
(Step S105)
The fifth creation unit 115 creates the second inside-wafer-surface information by use of the first inside-wafer-surface information, the first correction information and the second correction information.
As described above, the first inside-wafer-surface information is information indicating droplet positions of the imprint material across the wafer surface. The first correction information is information indicating such droplet positions of the imprint material as to correct unevenness generated on the substrate by the process before the imprint process. The second correction information is information indicating such droplet positions of the imprint material as to correct variations (distribution) in processing size inside the wafer surface, generated by the processing process after the imprint process.
The fifth creation unit 115 synthesizes (adds) the first inside-wafer-surface information, the first correction information and the second correction information, to create the second inside-wafer-surface information
That is, the second inside-wafer-surface information is information indicating droplet positions of the imprint material across the wafer surface in view of the correction of the unevenness of the substrate, generated before the imprinting, and the correction of variation in processed size, generated after the imprinting.
(Step S106)
The sixth creation unit 116 creates an imprint recipe by use of the second inside-wafer-surface information, the shot size information and the shot position information.
Herein, the shot size information is information indicating a size of one shot, namely a size of the template. As described above, the shot position information is information indicating a position at which a shot of imprinting is performed on the wafer. Therefore, the sixth creation unit 116 can obtain a range of each shot area on the wafer based on the shot size information and the shot position information.
The sixth creation unit 116 can carve the second inside-wafer-surface information by use of the range of each shot area, so as to collectively create an imprint recipe with regard to every shot inside the wafer surface.
As described above, the imprint recipe created by the imprint recipe creating device 100 is given to an imprint device 200 (see
In this manner, according to the present embodiment, it is possible to collectively create the imprint recipe with regard to every shot inside the wafer surface by use of the filling amount information, the residual film thickness information, the shot position information, the edge information, the unevenness information, the unevenness distribution information, the post-process information, and the shot size information in view of the unevenness of the substrate, generated before the imprinting, and the variations in processed size, generated after the imprinting. Since there is no need for creating the imprint recipe with respect to each shot, the time for creating the imprint recipe can be reduced.
In the above embodiment, in creation of the first inside-wafer-surface information, the unevenness information may further be used in addition to the inside-standard-shot information, the shot position information and the edge information. In this case, the first inside-wafer-surface information is created in view of the unevenness of the substrate. Further, the first correction information is information created based on the unevenness distribution information and indicates an applied position of the imprint material for correcting variations in unevenness.
Moreover, the processing of Steps S101 to S105 of the flowchart shown in
The first creation unit 151 creates the inside-standard-shot information by use of the filling amount information and the residual film thickness information, as does the first creation unit 111 in the above first embodiment.
The second creation unit 152 creates the standard imprint recipe by use of the inside-standard-shot information and the unevenness information. The standard imprint recipe is information (imprint recipe) indicating droplet positions of the imprint material as being a reference (being standard) in view of ones for correcting the unevenness of the substrate.
The third creation unit 153 creates the correction map by use of the unevenness distribution information and the post-process information. The correction map includes correction information indicating a corrected amount (droplet positions for correction) of the imprint material for correcting variations in unevenness of the substrate inside the wafer surface and variations in processed size in the post-process inside the wafer surface.
As shown in
At the time of performing each shot based on the shot position information, the imprint device 200 acquires a corrected amount corresponding to the shot position from the correction map, and adds the corrected amount to the standard imprint recipe, to correct the standard imprint recipe. The imprint device 200 then drops the imprint material based on the imprint recipe after the correction. Based on the edge information, the imprint device 200 adjusts the droplet positions in accordance with the shot position such that the imprint material is not dropped to the outside of the edge of the wafer.
In this manner, according to the present embodiment, since the imprint recipe with respect to one shot, the correction map, the shot position information and the edge information are inputted into the imprint device 200, as compared with the above first embodiment where the imprint recipe with respect to every shot is inputted into the imprint device 200, it is possible to reduce an amount of data inputted into the imprint device 200, so as to cut an overhead of the imprint process.
In the second embodiment, the correction map created by the third creation unit 153 may be a function defining a relation between the shot position and a corrected amount of droplet (correction information) of the imprint material. Representing the correction map by means of the function can further reduce the amount of data inputted into the imprint device 200.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Inanami, Ryoichi, Mikami, Shinji
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