According to one embodiment, a semiconductor device includes a semiconductor substrate, a semiconductor region, a first and second electrodes. The semiconductor region is provided on the semiconductor substrate via an insulating film. The semiconductor region includes a protection diode. An overvoltage causes breakdown of the protection diode. A pn junction of the protection diode is exposed at an end face of the semiconductor region. A first and second electrodes are provided distally to the exposed end face of the pn junction. The first and second electrodes are connected to the semiconductor region to provide a current to the protection diode.
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1. A semiconductor device, comprising:
a semiconductor region provided on a semiconductor substrate via an insulating film, the semiconductor region having a first surface and an end face that intersects the first surface, the semiconductor region including a protection diode, a pn junction of the protection diode being exposed at the end face; and
first and second electrodes connected to the semiconductor region to provide a current to the protection diode, the first electrode contacting the first surface and having a first end proximate to the end face, and the second electrode contacting the first surface and having a second end proximate to the end face, wherein
a first distance along the first surface from the first end of the first electrode to the end face is not less than a spacing between the first and second electrodes at the first surface, and a second distance along the first surface from the second end of the second electrode to the end face is
a pn junction of the protection diode being exposed at an end face of the semiconductor region,
the first and second electrodes being provided distally to the exposed end face of the pn junction, and
a distance from each of the first and second electrodes to the end face of the exposed pn junction being not less than a the spacing between the first and second electrodes at the first surface.
0. 14. A semiconductor device, comprising:
a semiconductor substrate having an outer edge;
a semiconductor region disposed on the semiconductor substrate via an insulating film, the semiconductor region extending in a first direction along the outer edge, wherein the semiconductor region includes first semiconductor portions of a first conductivity type each extending in the first direction to an end face of the semiconductor region and a second semiconductor portion of a second conductivity type extending in the first direction to the end face of the semiconductor region, the first semiconductor portions being spaced from each other in a second direction that is perpendicular to the first direction, and the second semiconductor portion being disposed between an adjacent pair of the first semiconductor portions, wherein the second semiconductor portion has a width in the second direction that is wider than a thickness of the semiconductor region in a direction orthogonal to the semiconductor substrate;
a first electrode provided contacting a first surface of the semiconductor region on a first outermost one of the first semiconductor portions along the second direction, the first electrode having a first end proximate to the end face of the semiconductor region, and the first outermost one of the first semiconductor portions having a width in the second direction that is wider than the width of the second semiconductor portion; and
a second electrode provided contacting the first surface of the semiconductor region on a second outermost one of the first semiconductor portions along the second direction, the second electrode having a second end proximate to the end face of the semiconductor region, any other first semiconductor portions being between, in the second direction, the first and second outermost ones of the first semiconductor portions, and the second outermost one of first semiconductor portions having a width in the second direction that is wider than the width of the second semiconductor portion, wherein
a first distance is along the first surface from the first end of the first electrode to the end face and a second distance is from the second end of the second electrode to the end face, and the first distance and the second distance are each not less than a spacing distance at the first surface from the first electrode to the second electrode.
2. The semiconductor device according to
3. The semiconductor device according to
an electrode pad provided on the semiconductor substrate via the insulating film,
the semiconductor region being provided in a periphery of the electrode pad.
4. The semiconductor device according to
5. The semiconductor device according to
6. The semiconductor device according to
7. The semiconductor device according to
8. The semiconductor device according to
a transistor provided on the semiconductor substrate,
the semiconductor region being provided in a periphery of the transistor.
9. The semiconductor device according to
an electrode pad provided on the semiconductor substrate via the insulating film,
the semiconductor region being provided in a periphery of the electrode pad.
10. The semiconductor device according to
11. The semiconductor device according to
12. The semiconductor device according to
13. The semiconductor device according to
0. 15. The semiconductor device according to claim 14, wherein the semiconductor region has at least one first semiconductor portion between the first and second outermost ones of the first semiconductor portions.
0. 16. The semiconductor device according to claim 14, wherein the semiconductor substrate has a rectangular planar shape having a first outer edge opposite a second outer edge, and a pair of semiconductor regions are provided on the semiconductor substrate such that one of the pair of semiconductor regions is disposed along the first outer edge and the other of the pair of semiconductor regions is disposed along the second outer edge.
0. 17. The semiconductor device according to claim 14, wherein the semiconductor substrate has a rectangular shape having a first outer edge intersecting a second outer edge, and a pair of semiconductor regions are provided on the semiconductor substrate such that one of the pair of semiconductor regions is disposed along the first outer edge and the other of the pair of semiconductor regions is disposed along the second outer edge.
0. 18. The semiconductor device according to claim 14, wherein the semiconductor region has a first end and a second end in the first direction, and a distance along the first direction from each of the first and second electrodes to the first and second ends of the semiconductor region is not less than a spacing between the first and second electrodes in the second direction.
0. 19. The semiconductor device according to claim 14, further comprising
a transistor on the semiconductor substrate, wherein
the semiconductor region is between the transistor and the outer edge of the semiconductor substrate.
0. 20. The semiconductor device according to claim 14, further comprising:
an electrode pad on the semiconductor substrate via the insulating film, wherein
the semiconductor region is between the electrode pad and the outer edge of the semiconductor substrate.
0. 21. The semiconductor device according to claim 14, wherein each of the first end of the first electrode and the second end of second electrode have a curvature relaxation portion.
0. 22. The semiconductor device according to claim 14, wherein each of the first semiconductor portions and the second semiconductor portion has a width equal to or larger than 2 micrometer in the second direction.
0. 23. The semiconductor device according to claim 14, further comprising an insulating film covering the semiconductor region.
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This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2009-1495.56, filed on Jun. 24, 2009; the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a semiconductor device.
Trends in recent years of higher speeds and greater information volumes have led to increasingly higher technical requirements for electronic devices such as downscaling and increasing frequencies. As a result, requirements to increase the electrostatic discharge (ESD) immunity of electronic devices have abruptly increased as well. Also, in small high-speed switching devices used in portable devices, etc., and MOS transistors widely used in voltage converter circuits, etc., downscaling the device or reducing the gate oxide film thickness causes concern about reduced ESD immunity.
In such devices, ESD protection diodes are often formed simultaneously on the silicon substrate. In particular, protection elements using polycrystalline silicon have high degrees of freedom during the device manufacturing processes and are widely used.
Because conventional ESD protection diodes are provided in a ring-like closed annular structure, the surface area of the central portion is an ineffective surface area. Therefore, in the case where the junction surface area of a protection diode is increased to obtain a high ESD immunity, the ineffective surface area increases and the surface area of the entire device increases.
Therefore, there have been proposals to provide a high breakdown-voltage protection diode by connecting a ring-like protection diode formed in a chip peripheral portion and the like to a ring-like protection diode formed in a peripheral portion of an electrode pad.
In general, according to one embodiment, a semiconductor device includes a semiconductor region, a first and second electrodes. The semiconductor region is provided on the semiconductor substrate via an insulating film. The semiconductor region includes a protection diode. An overvoltage causes breakdown of the protection diode. A PN junction of the protection diode is exposed at an end face of the semiconductor region. A first and second electrodes are provided distally to the exposed end face of the PN junction. The first and second electrodes are connected to the semiconductor region to provide a current to the protection diode.
Exemplary embodiments of the invention will now be described in detail with reference to the drawings.
The drawings are schematic or conceptual; and the relationships among the configurations and the lengthwise and crosswise dimensions of portions, the proportions of sizes among portions, etc., are not necessarily the same as the actual values thereof. Further, the dimensions and proportions may be illustrated differently among the drawings, even for identical portions.
In the specification and the drawings of the application, components similar to those described in regard to a drawing thereinabove are marked with like reference numerals, and a detailed description is omitted as appropriate.
As illustrated in
The semiconductor region 50 is provided on the semiconductor substrate 5 via the insulating film 17. The case is illustrated in this example where the semiconductor region 50 has a band configuration. N-type semiconductor regions 18a, 18b, and 18c are formed alternately with P-type semiconductor regions 19a and 19b in the semiconductor region 50 in striped configurations to an end face Q (a side wall). In other words, PN junctions among the N-type semiconductor regions 18a, 18b, and 18c and the P-type semiconductor regions 19a and 19b are exposed at the end face Q (the side wall) of the semiconductor region 50. The electrodes 20 and 21 are provided distally to the end face Q.
The P-type semiconductor region 19a and the N-type semiconductor region 18a form a protection diode 28a. Similarly, the P-type semiconductor region 19b and the N-type semiconductor region 18b form a protection diode 28b. The P-type semiconductor region 19a and the N-type semiconductor region 18b form a protection diode 29a. The P-type semiconductor region 19b and the N-type semiconductor region 18c form a protection diode 29b.
The multiple protection diodes 28a, 29a, 28b, and 29b are formed in the semiconductor region 50 and connected in series in an NPNPN structure.
The first electrode 20 and the second electrode 21 are connected to the N-type semiconductor regions 18a and 18c of the semiconductor region 50, respectively. An overvoltage applied to the first electrode 20 and the second electrode 21 causes breakdown to occur in the protection diodes 28a, 29a, 28b, and 29b having the NPNPN structure; and a current flows.
As described below with reference to
Herein, as illustrated in
The first and second electrodes 20 and 21 have a spacing Ld therebetween in the Y axis direction.
In such a case, the end face Q (the side wall) of the semiconductor region 50 where the PN junctions of the protection diodes 28a, 29a, 28b, and 29b are exposed is formed a distance of at least the spacing Ld outside of an end portion P of the first and second electrodes 20 and 21 in the X axis direction. In other words, the semiconductor region 50 is formed such that Ws≥Ld is satisfied, where Ws is the distance between the end face Q and the end portion P.
Although the end face Q and the end portion P are illustrated in
The semiconductor device 60 of this example can be manufactured by, for example, the following manufacturing processes.
First, an oxide film (the insulating film) 17 is formed with, for example, a film thickness of 0.5 μm on an N-type silicon substrate 5. Thereupon, a polycrystalline silicon region (the semiconductor region) 50 is formed with, for example, a film thickness of 0.6 μm. Further, the oxide film (the insulating film) 17 is formed with, for example, a film thickness of 0.1 μm.
Then, boron (B) ion implantation is performed into the polycrystalline silicon region (the semiconductor region) 50 with, for example, an acceleration voltage of 40 keV and a dose of 5×1013 cm−2. The polycrystalline silicon region (the semiconductor region) 50 is a P-type semiconductor region.
Using photolithography and, for example, RIE (Reactive Ion Etching), unnecessary regions of the polycrystalline silicon region (the semiconductor region) 50 are removed.
The oxide film (the insulating film) 17 is formed on the entire surface.
Subsequently, arsenic (As) ion implantation is performed in selective regions of the polycrystalline silicon region (the semiconductor region) 50 using photolithography. The ion implantation is performed with, for example, an acceleration voltage of 70 keV and a dose of 5×1014 cm−2 to form the N-type semiconductor regions 18a, 18b, and 18c. The regions of the polycrystalline silicon region (the semiconductor region) 50 where the arsenic (As) ion implantation is not performed form the P-type semiconductor regions 19a and 19b.
Heat treatment is performed, for example, in a nitrogen gas (N2) atmosphere at a temperature of 900° C. for 20 minutes to activate each of the regions.
The first and second electrodes 20 and 21 are formed on the N-type semiconductor regions 18a and 18c.
Electrode interconnection metal to other electrodes and electrode pads is formed as necessary.
The semiconductor device 60 of this example illustrated in
The diffusion of the impurities of the ion implantation and the heat treatment recited above is about 1 to 2 μm. Therefore, the minimum length of the N-type semiconductor regions 18a, 18b, and 18c and the P-type semiconductor regions 19a and 19b is about 2 μm. Accordingly, the minimum length of an NPN or PNP structure having three P-type or N-type semiconductor regions is 6 μm.
In the semiconductor device 60 of this example, each of the N-type semiconductor regions 18a, 18b, and 18c and the P-type semiconductor regions 19a and 19b is formed with a length of, for example, 4 μm. The distance from the first electrode 20 to the most proximal P-type semiconductor region 19a is, for example, 4 μm. The distance from the second electrode 21 to the most proximal P-type semiconductor region 19b also is, for example, 4 μm.
In such a case, the spacing Ld between the first and second electrodes 20 and 21 in the Y axis direction is 20 μm. In this example, the distance Ws from the end portion P of the first and second electrodes 20 and 21 to the end face Q (the side wall) of the semiconductor region 50 where the PN junctions of the protection diodes 28a, 29a, 28b, and 29b are exposed is, for example, 20 μm.
The case is illustrated in this example where the N-type semiconductor regions 18a, 18b, and 18c and the P-type semiconductor regions 19a and 19b form the protection diodes 28a, 29a, 28b, and 29b having an NPNPN structure. However, the invention is not limited thereto. Any number of N-type semiconductor regions and P-type semiconductor regions may be formed alternately to form any number of protection diodes. Moreover, protection diodes having a PNPNP structure also may be formed.
When an overvoltage is applied to the first electrode 20 and the second electrode 21 of such a semiconductor device 60, breakdown occurs in the protection diodes 28a, 29a, 28b, and 29b formed in the semiconductor region 50; and a current flows.
In the case where a high voltage is applied to the first electrode 20 and a low voltage is applied to the second electrode 21, an overvoltage causes breakdown to occur in the protection diodes 28a and 28b; and a current flows from the first electrode 20 toward the second electrode 21. Conversely, in the case where a low voltage is applied to the first electrode 20 and a high voltage is applied to the second electrode 21, an overvoltage causes breakdown to occur in the protection diodes 29a and 29b; and a current flows from the second electrode 21 toward the first electrode 20.
The direction of the X axis in
In
For the calculation of the current density J, the thickness of the semiconductor region 50 is taken to be 1 μm; and the Y axis direction length of each of the first and second electrodes 20 and 21 is taken to be 6 μm. An X axis direction width Wd of each of the first and second electrodes 20 and 21 is taken to be 50 μm; and the current 2×1 is 2 A.
In other words, the end portion P of the first and second electrodes 20 and 21 has a position of X=±Wd/2=±25 μm. In
From symmetry, the current I flows parallel to the Y axis at X=0. Also, the current I flows parallel to the Y axis at Y=0, that is, along the X axis.
For ESD assuming an Human Body Model (HBM), a current of 1 A corresponds to 1500 V when converted to the voltage of the HBM. For the entire semiconductor device 60, a current of 2 A flows and corresponds to 3000 V.
As illustrated in
Accordingly, according to the semiconductor device 60 of this example as described below, a protection diode structure can be obtained having a high ESD immunity and a low ineffective surface area.
A semiconductor device of a comparative example will now be described.
As illustrated in
The cross-sectional view along line A-A of the semiconductor device 160 of the comparative example is similar to the cross-sectional view along line A-A of the semiconductor device 60 of this example illustrated in
However, in the semiconductor device 160 of the comparative example, an N-type semiconductor region 118c is formed in a rectangular configuration inside the second electrode 121 as well. The planar configuration of the polycrystalline silicon region 150 also is a rectangular configuration. The planar configurations of N-type semiconductor regions 118a, 118b, and 118c and P-type semiconductor regions 119a and 119b are concentric rectangular configurations formed alternately; and the PN junctions have closed annular structures. Therefore, in the semiconductor device 160 of the comparative example, the polycrystalline silicon region 150 does not have an end face (side wall) where the PN junctions are exposed. Otherwise, the semiconductor device 160 is similar to the semiconductor device 60 of this example illustrated in
In other words, the P-type semiconductor region 119a and the N-type semiconductor region 118a form a protection diode 128a. Similarly, the P-type semiconductor region 119b and the N-type semiconductor region 118b form a protection diode 128b. The P-type semiconductor region 119a and the N-type semiconductor region 118b form a protection diode 129a. The P-type semiconductor region 119b and the N-type semiconductor region 118c form a protection diode 129b.
The multiple protection diodes 128a, 129a, 128b, and 129b are formed in the polycrystalline silicon region 150 and connected in series in an NPNPN structure.
The N-type semiconductor region 118a of the outermost portion of the polycrystalline silicon region 150 and the N-type semiconductor region 118c of the innermost portion of the polycrystalline silicon region 150 are connected to the first electrode 120 and the second electrode 121, respectively. By applying an overvoltage to the first electrode 120 and the second electrode 121, breakdown occurs in the protection diodes 128a, 129a, 128b, and 129b having the NPNPN structure; and a current flows. Because the current flows between the first electrode 120 and the second electrode 121, the portion of the N-type semiconductor region 118c inside the second electrode 121 is an ineffective surface area as described below.
The semiconductor device 160 of the comparative example forms, for example, an ESD protection diode of a MOS transistor formed on the same semiconductor substrate 5 by electrically connecting the first electrode 120 and the second electrode 121 to the source and gate of the MOS transistor, respectively.
In the case where an ESD voltage is applied between the gate and source of the MOS transistor, breakdown occurs in the protection diodes 128a, 129a, 128b, and 129b of the semiconductor device 160; and a current flows. In other words, the ESD voltage is discharged between the gate and source via the diode structure; and the MOS transistor is protected.
However, the planar configuration of the diode structure has a rectangular configuration in which the PN junctions are formed in closed annular structures. The reason behind such a structure is to not expose the PN junctions at the end face of the polycrystalline silicon region 150 because, in the case where the PN junctions are exposed at the end face of the polycrystalline silicon region 150, the crystalline structure at the end face is disturbed or the end face is a fragmentation region occurring due to the manufacturing process; and therefore, there is a risk of a rapid recombination rate at the end face.
A rapid recombination rate easily causes the undesirable deterioration of the diode characteristics because, in such a region, an amount of energy corresponding to the band gap emitted during the recombination destructs the crystal lattice and further increases the regions having rapid recombination rates. Therefore, an annular structure is employed as a contrivance to avoid the PN junctions from being exposed at the end face of the polycrystalline silicon region 150.
Of course, the protection diode itself must have a high ESD immunity to protect a MOS transistor and the like. It is necessary, to begin with, that the ESD protection diode has a structure that does not easily deteriorate.
However, in the case where the annular structure is used to avoid deterioration of such a protection diode, the surface area efficiency of the protection diode portion undesirably decreases.
In other words, generally, a greater diode junction surface area provides a better ESD protection function and ensures a greater ESD immunity. Accordingly, it is necessary to make the diode junction surface area as large as possible to obtain a high ESD immunity. However, to increase the diode junction surface area, it is necessary to increase the circumferential length of the rectangles having the annular structures as illustrated in
Although it is effective to increase the film thickness of the polycrystalline silicon region 150, in such a case, it is known that problems occur due to cracks and the like due to stress differences among the polycrystalline silicon, the oxide films, and the substrate silicon; and the limit is about 1 μm. Thus, attempts to obtain a protection diode having a good ESD protection function have undesirably caused an increase of the ineffective surface area and an increase of the surface area of the entire device.
Although the case is described in the semiconductor device 160 of the comparative example where the planar configuration of the protection diode is a concentric rectangular configuration, the case is similar for a ring-like configuration.
Conversely, in the semiconductor device 60 of this example, the protection diodes 28a, 29a, 28b, and 29b are formed in band configurations in the semiconductor region 50; and there is little ineffective surface area.
In other words, as illustrated in
Thus, according to the semiconductor device 60 of this example, a protection diode structure can be obtained in which a large recombination current does not concentrate at the PN junction exposed portion of the end face Q (the side wall) of the semiconductor region 50; the ESD immunity is high; and the ineffective surface area is low.
As illustrated in
In the semiconductor device 60a, both end portions 25 in the X axis direction of the first and second electrodes 20a and 21a are formed in semicylindrical configurations. In other words, as illustrated in
Although a configuration is illustrated in this example in which both end portions 25 are formed in arc-like configurations, the configuration is not limited to an arc-like configuration. It is sufficient for the configuration to have a curvature relaxation portion. In other words, it is sufficient for the planar configurations of both end portions 25 such as those illustrated in
In the case where the end portion configurations of the first and second electrodes 20 and 21 are nearly perpendicular, current concentration occurs due to electric field concentration; abnormal heating occurs at such portions; and as a result, it is conceivable that diode deterioration also may occur. Therefore, by providing a curvature relaxation portion in the end portions 25, such abnormal current concentration is avoided; and the deterioration of the diode structure can be suppressed.
Accordingly, in the semiconductor device 60a, a large recombination current does not concentrate at the PN junction exposed portion of the end face Q (the side wall) of the semiconductor region 50. A protection diode structure can be obtained in which current does not concentrate in the end portions 25 of the first and second electrodes 20a and 21a; the ESD immunity is high; and the ineffective surface area is low.
As illustrated in
In the semiconductor device 61 of this example, the semiconductor regions 50a to 50d are provided in a peripheral portion of the semiconductor substrate 5. The semiconductor region 50e is provided in a periphery of the electrode pad 45.
Only the first and second electrodes 20a and 21a connected to the semiconductor region 50a are illustrated. The first and second electrodes connected to the other semiconductor regions 50b to 50e are omitted.
Here, the semiconductor substrate 5, the insulating film 17, the semiconductor region 50a, and the first and second electrodes 20a and 21a are similar to those of the semiconductor device 60a. The planar configurations of the semiconductor regions 50b and 50c are similar to the planar configuration of the semiconductor region 50a except for having U-shaped and L-shaped planar configurations, respectively. The semiconductor region 50d is similar to the semiconductor region 50a except for being provided inside the semiconductor region 50a in the peripheral portion of the semiconductor substrate 5. Although not illustrated, the planar configurations of the protection diodes of the semiconductor regions 50b and 50c, which have the U-shaped and L-shaped planar configurations, may be U-shaped and L-shaped, respectively.
A distance Wp between the semiconductor regions 50a and 50b is not particularly limited and may be zero. However, even in the case where the distance Wp is zero and one end of the semiconductor region 50a is connected to one end of the semiconductor region 50b, the PN junctions are exposed at the end faces of at least the other ends of the semiconductor regions 50a and 50b.
As illustrated in
The MOS transistor region 40 is a region where a MOS transistor element is formed simultaneously with the semiconductor regions 50a to 50e; and the MOS transistor element is protected from ESD by the protection diodes formed in the semiconductor regions 50a to 50e.
The electrode pad 45 is electrically connected (not illustrated) to a gate 8 of the MOS transistor region 40. Although the case is illustrated in this example where one electrode pad 45 is used, any number may be used.
A polycrystalline silicon gate electrode 8a is formed on a region from the N-type source region 7b to the N-type source region 7c via the oxide film 17. Similarly, a polycrystalline silicon gate electrode 8b is formed on a region from the N-type source region 7d to the N-type source region 7e via the oxide film 17.
A source electrode 10 is formed to connect to the N-type source regions 7a to 7e.
The second electrodes 21a of the semiconductor regions 50a to 50e which function as ESD protection diodes are electrically connected (not illustrated) to the polycrystalline silicon gate electrodes 8a and 8b. The first electrodes 20a are electrically connected (not illustrated) to the source electrode 10. Thereby, the MOS transistor region 40 is protected from the ESD voltage applied between the gate and source.
The case is illustrated in this example where the semiconductor substrate 5 is the N-type and the MOS transistor region 40 has an N-channel vertical MOS transistor structure. However, the invention is not limited thereto. A P-type semiconductor substrate may be used. Further, a P-channel MOS transistor region may be included; and a bipolar transistor region may be included.
Hereinabove, exemplary embodiments of the invention are described with reference to specific examples. However, the invention is not limited to these specific examples. For example, one skilled in the art may appropriately select specific configurations of components of semiconductor devices from known art and similarly practice the invention. Such practice is included in the scope of the invention to the extent that similar effects thereto are obtained.
Further, any two or more components of the specific examples may be combined within the extent of technical feasibility; and are included in the scope of the invention to the extent that the purport of the invention is included.
Moreover, all semiconductor devices practicable by an appropriate design modification by one skilled in the art based on the semiconductor devices described above as exemplary embodiments of the invention also are within the scope of the invention to the extent that the purport of the invention is included.
Furthermore, various modifications and alterations within the spirit of the invention will be readily apparent to those skilled in the art. All such modifications and alterations should therefore be seen as within the scope of the invention.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel devices described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the devices described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
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