A clutched driven device (10) having a clutch assembly (16) with a first rotary clutch portion (50), a second rotary clutch portion (52), a bearing (54), a wrap spring (56) and an actuator (60). The first rotary clutch portion has an interior clutch surface (76). The first and second rotary clutch portions are rotatably disposed about a rotary axis (70) of the clutched driven device. The bearing is received between the first and second rotary clutch portions and supports the first rotary clutch portion for rotation on the second rotary clutch portion. The wrap spring is disposed radially inwardly of the bearing and has a plurality of helical coils (114) that are received against the interior clutch surface. The actuator is configured to selectively initiate coiling of the wrap spring to cause the helical coils of the wrap spring to disengage the interior clutch surface to a predetermined extent.
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1. A clutched driven device comprising:
a clutch assembly comprising a first rotary clutch portion, a second rotary clutch portion, a bearing, a wrap spring and an actuator, the first rotary clutch portion having a drive member with an interior clutch surface, the first and second rotary clutch portions being rotatably disposed about a rotary axis of the clutched driven device, the bearing being received between the first and second rotary clutch portions and supporting the first rotary clutch portion for rotation on the second rotary clutch portion, the wrap spring being disposed radially inwardly of the bearing and having a first end, a second end opposite to the first end, and a plurality of helical coils that extend between the first and second ends the first end being configured to transmit rotary power to the second rotary clutch portion, the helical coils being received against the interior clutch surface, the actuator being configured to selectively initiate coiling of the wrap spring to cause the helical coils of the wrap spring to disengage the interior clutch surface to a predetermined extent, the actuator comprising an actuator input member, the actuator input member being rotatable about the rotary axis and having a spring mount, which engages the second end of the wrap spring, and a brake rotor, the actuator being selectively operable to generate a brake force that is applied to the brake rotor to resist rotation of the actuator input member about the rotary axis.
0. 18. A clutched driven device, comprising:
a clutch assembly comprising a first rotary clutch portion, a second rotary clutch portion, a wrap spring and an actuator;
the first rotary clutch portion having a drive member with a clutch surface;
the second rotary clutch portion connected to a driven member;
the first and second rotary clutch portions being rotatably disposed about a rotary axis of the clutched driven device such that the second rotary clutch portion is disposed radially inward of the first rotary clutch portion;
the wrap spring being disposed radially inward of the first rotary clutch portion and radially outward of the second rotary clutch portion, the wrap spring having a first end, a second end opposite to the first end, and a plurality of helical coils that extend between the first and second ends, the first end being configured to transmit rotary power to the second rotary clutch portion, the helical coils being received against the clutch surface;
the actuator being configured to selectively initiate coiling of the wrap spring to cause the helical coils of the wrap spring to at least partly disengage from the clutch surface;
the actuator comprising an actuator input member, the actuator input member being rotatable about the rotary axis and having a spring mount, which engages the second end of the wrap spring, and a brake rotor;
the actuator being selectively operable to generate a brake force that is applied to the brake rotor to resist rotation of the actuator input member about the rotary axis;
wherein the actuator comprises a lead screw arranged to translate transversely to the rotary axis to generate the brake force.
2. The clutched driven device of
3. The clutched driven device of
4. The clutched driven device of
5. The clutched driven device of
6. The clutched driven device of
7. The clutched driven device of
8. The clutched driven device of
9. The clutched driven device of
10. The clutched driven device
11. The clutched driven device of
12. The clutched driven device of
13. The clutched driven device of
16. The clutched driven device of
17. The clutched driven device of
0. 19. The clutched driven device of claim 18, including a brake shoe disposed at an end of the lead screw for engaging the brake rotor.
0. 20. The clutched driven device of claim 19, wherein the actuator comprises a rotary motor that is operable for moving the brake shoe into and/or out of contact with the brake rotor.
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This application is a 371 U.S. National Stage of International Application No. PCT/CA2011/000981, filed on Aug. 24, 2011, and claims the benefit of U.S. Provisional Application No. 61/376,489, filed on Aug. 24, 2010. The entire disclosures of the above applications are incorporated herein by reference.
The present disclosure relates to a clutched driven device and an associated clutch mechanism.
This section provides background information related to the present disclosure which is not necessarily prior art.
It is often desired to power a device with rotary power that is transmitted from a prime mover either directly or through an endless power transmitting element, which could employ a belt, a chain and/or a toothed gear. Such devices could, for example be connected to the engine of a motor vehicle via an accessory drive or a timing drive and could include a pump (e.g., water pump, vacuum pump, power steering pump, air compressor, air conditioning compressor), a means for generating electricity (e.g., alternator, generator, starter-alternator, starter-generator), and/or a fan, for example.
It will be appreciated that in situations when the output of the device is not needed or desired, operation of the device will be associated with reduced efficiency of the prime mover. In an automotive context for example, it may not be necessary to operate the engine water pump when the engine is cold and is being started and as such, the operation of the engine water pump when the engine is cold and being started reduces the overall fuel efficiency of the engine. To overcome this drawback, it was known in the art to provide a clutch to selectively operate the device. Such clutches typically required some sort of power, usually electrical power, to permit rotary power to be transmitted through the clutch to drive the device. More recently, several types of clutches have been developed by Litens Automotive Partnership that can be configured to transmit rotary power to a driven device in a normal or unpowered state and inhibit transmission of rotary power to the driven device in a power state that uses a relatively low-power input.
While such clutches are suitable for their intended purposes, such clutches are nonetheless susceptible to improvement.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
In a first aspect of the present disclosure, a clutched driven device is provided having a wrap spring that is disposed radially inwardly of a bearing that supports a first rotary clutch portion relative to a second rotary clutch portion. In one exemplary form, the present teachings provide a clutched driven device having a clutch assembly with a first rotary clutch portion, a second rotary clutch portion, a bearing, a wrap spring and an actuator. The first rotary clutch portion has a drive member with an interior clutch surface. The first and second rotary clutch portions are rotatably disposed about a rotary axis of the clutched driven device. The bearing is received between the first and second rotary clutch portions. The wrap spring is disposed radially inwardly of the bearing and has a first end, a second end opposite to the first end, and a plurality of helical coils that extend between the first and second ends. The first end is configured to transmit rotary power to the second rotary clutch portion. The helical coils are received against the interior clutch surface. The actuator is configured to selectively initiate coiling of the wrap spring to cause the helical coils of the wrap spring to disengage the interior clutch surface to a predetermined extent. The actuator includes an actuator input member. The actuator input member is rotatable about the rotary axis and has a spring mount, which engages the second end of the wrap spring, and a brake rotor. The actuator is selectively operable to generate a brake force that is applied to the brake rotor to resist rotation of the actuator input member about the rotary axis.
In a second aspect of the present disclosure, a clutched driven device is provided having a brake band that is moved via a pivot arm to provide a drag force that controls operation of a clutch assembly. In an exemplary form, the present teachings provide a clutched driven device having a clutch assembly with a first rotary clutch portion, a second rotary clutch portion, a wrap spring and an actuator. The first rotary clutch portion has a drive member with an interior clutch surface. The first and second rotary clutch portions are rotatably disposed about a rotary axis of the clutched device. The wrap spring has a first end, a second end opposite to the first end, and a plurality of helical coils that extend between the first and second ends. The first end is configured to transmit rotary power to the second rotary clutch portion. The helical coils are received against the interior clutch surface. The actuator is configured to selectively initiate coiling of the wrap spring to cause the helical coils of the wrap spring to disengage the interior clutch surface to a predetermined extent. The actuator includes an actuator input member that is rotatable about the rotary axis and has a spring mount, which engages the second end of the wrap spring, and a brake rotor. The actuator further includes a brake shoe and a pivot arm. The brake shoe is a band that extends at least partly about a circumference of the brake rotor. The pivot arm is coupled to at least one end of the band and is configured to selectively engage the band to the brake rotor.
In a third aspect of the present disclosure, a clutched driven device is provided having a clutch assembly with a wrap spring and an actuator having a cable for controlling engagement of the wrap spring. In an exemplary form, the present teachings provide a clutched driven device having a clutch assembly with a first rotary clutch portion, a second rotary clutch portion, a wrap spring and an actuator. The first rotary clutch portion has a drive member with an interior clutch surface. The first and second rotary clutch portions are rotatably disposed about a rotary axis of the clutched device. The wrap spring has a first end, a second end opposite to the first end, and a plurality of helical coils that extend between the first and second ends. The first end is configured to transmit rotary power to the second rotary clutch portion. The helical coils are received against the interior clutch surface. The actuator is configured to selectively initiate coiling of the wrap spring to cause the helical coils of the wrap spring to disengage the interior clutch surface to a predetermined extent. The actuator includes an actuator input member that is rotatable about the rotary axis and has a spring mount, which engages the second end of the wrap spring, and a brake rotor. The actuator further includes a cable that is movable to control rotation of the brake rotor relative to the first clutch portion.
In a fourth aspect of the present disclosure, a clutched driven device is provided having a clutch assembly with a wrap spring and an actuator. The actuator comprises a brake rotor and a linear motor for selectively applying a drag torque to the brake rotor that controls engagement and/or disengagement of the wrap spring. In an exemplary form, the present teachings provide a clutched driven device with a clutch assembly that includes a first rotary clutch portion, a second rotary clutch portion, a wrap spring and an actuator. The first rotary clutch portion has a drive member with an interior clutch surface, the first and second rotary clutch portions are rotatably disposed about a rotary axis of the clutched device, the wrap spring has a first end, a second end opposite to the first end, and a plurality of helical coils that extend between the first and second ends, the first end is configured to transmit rotary power to the second rotary clutch portion, the helical coils are received against the interior clutch surface, the actuator is configured to selectively initiate coiling of the wrap spring to cause the helical coils of the wrap spring to disengage the interior clutch surface to a predetermined extent, the actuator comprising an actuator input member and a linear motor, the actuator input member is rotatable about the rotary axis and has a spring mount, which engages the second end of the wrap spring, and a brake rotor, the linear motor has an output member, and wherein the linear motor is operated to move the output member to generate a brake force that is applied to the brake rotor to resist rotation of the actuator input member about the rotary axis.
The clutched driven device in accordance with the teachings of the fourth aspect of the present disclosure:
In a fifth aspect of the present disclosure, a clutched driven device is provided having a clutch assembly with a wrap spring and an actuator for controlling engagement and/or disengagement of the wrap spring to selectively transmit rotary power through the clutch assembly. The actuator comprises a brake rotor and a helical coil spring whose diameter can be changed to engage or disengage the brake rotor to selectively apply a drag torque to the brake rotor that controls engagement and/or disengagement of the wrap spring. In an exemplary form, the present teachings provide a clutched driven device with a clutch assembly having a first rotary clutch portion, a second rotary clutch portion, a wrap spring and an actuator. The first rotary clutch portion has a drive member with an interior clutch surface. The first and second rotary clutch portions are rotatably disposed about a rotary axis of the clutched device. The wrap spring has a first end, a second end opposite to the first end, and a plurality of helical coils that extend between the first and second ends. The first end is configured to transmit rotary power to the second rotary clutch portion. The helical coils are received against the interior clutch surface. The actuator is configured to selectively initiate coiling of the wrap spring to cause the helical coils of the wrap spring to disengage the interior clutch surface to a predetermined extent. The actuator includes an actuator input member, which is rotatable about the rotary axis, and a brake rotor. The actuator input member has a spring mount that engages the second end of the wrap spring. The actuator further includes a brake shoe that is movable in a radial direction to engage the brake rotor. The brake shoe includes a coil spring element that can be coiled and/or uncoiled to selectively apply a drag torque to the brake rotor.
The clutched driven device in accordance with the teachings of the fifth aspect of the present disclosure may further comprise a drum actuator that is rotatable to control coiling and uncoiling of the coil spring element.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way. Similar or identical elements are given consistent identifying numerals throughout the various figures.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
With reference to
The input member 12 can be configured to receive rotary power from an endless power transmitting member. Examples of various endless power transmitting members includes belts, chains, and gears. In the particular example provided, the input member 12 comprises a pulley sheave 22 that is configured to receive rotary power from a belt (not shown).
The water pump assembly 20 can include a housing 30, an input shaft 32, a bearing set 34, a seal system 36 and an impeller 38. The housing 30 can be configured to mount the clutched driven device 10 to a prime mover, such as an engine. The input shaft 32 can include an input end 40 and an output end 42 that is located opposite the input end 40. The bearing set 34 can be disposed between the housing 30 and the input shaft 32 and can support the input shaft 32 for rotation relative to the housing 30. The seal system 36 can comprise one or more sets of seals that are configured to inhibit ingress of contamination (e.g., dirt, debris, moisture) into the bearing set 34 and/or egress of lubrication from the bearing set 34. The impeller 38 can be fixedly coupled to the output end 42 of the input shaft 32 for rotation therewith.
With reference to
The first rotary clutch portion 50 can be configured to be coupled to the input member 12 for rotation therewith about a rotary axis 70. The first rotary clutch portion 50 can have a drive member 74 with an interior clutch surface 76. In the particular example provided, the first rotary clutch portion 50 comprises a tubular hub 78 and a radial flange 80 that is fixedly coupled to and extends radially outwardly from a rear end of tubular hub 78. The interior clutch surface 76 can be formed on an inside circumferential surface of the tubular hub 78 so that it is concentrically disposed about the rotary axis 70. The radial flange 80 can be fixedly coupled to the input member 12 in any desired manner, such as welds or threaded fasteners 82. As another example, the radial flange 80 can be integrally and unitarily formed with the input member 12 (i.e., as a one-piece component).
The second rotary clutch portion 52 can be configured to transmit rotary power to the input shaft 32 of the water pump assembly 20. In the particular example provided, the second rotary clutch portion 52 comprises an outer annular wall 90, an inner annular wall 92, at least one drive lug 94 (
The bearing 54 can be received between the first and second rotary clutch portions 50 and 52 and can support the first rotary clutch portion 50 for rotation about the second rotary clutch portion 52. In the example provided, the bearing 54 is engaged to a radially inside surface of the outer annular wall 90 and a radially outside surface of the tubular hub 78. The bearing 54 can be any type of bearing, but in the example provided is a sealed bearing having two rows of bearing elements 100a, 100b that are spaced axially apart from one another along the rotary axis 70.
With reference to
The carrier 58 can be formed of a suitable material, such as steel or plastic, and can comprise a flange portion 120, a sleeve portion 122, a groove 124 and a carrier abutment wall 126. The flange portion 120 can be an annular structure having a front surface 130, which can abut the end wall 96 of the second rotary clutch portion 52, and a rear surface 132 that can abut the adjacent one of the helical coils 114 of the wrap spring 56. In the example provided, portion of the rear surface 132 that abuts the wrap spring 56 is helically shaped to match the contour of the helical coils 114 of the wrap spring 56. The sleeve portion 122 can be an annular structure that can extend axially from the flange portion 120. The sleeve portion 122 can be sized to be received in the helical coils 114 of the wrap spring 56 to support one or more of the helical coils 114 and/or to maintain the carrier 58 and the first end 110 of the wrap spring 56 about the rotary axis 70. The groove 124 can be configured to receive the first end 110 of the wrap spring 56 and can extend through the circumference of the sleeve portion 122 and optionally through the carrier abutment wall 126. The carrier abutment wall 126 can abut an abutting face 140 (
With reference to
With reference to
The actuator input member 140 can comprise a hub member 150 and a brake rotor 152. The hub member 150 can be a tubular structure that can be received between the inner annular wall 92 of the second rotary clutch portion 52 and the tubular hub 78. The hub member 150 can have a spring mount 156 that can engage the second end 112 of the wrap spring 56. In the present example, the spring mount 156 comprises a longitudinally extending slot 158 that is formed in the hub member 150. The tang 118 (
The actuator input member 140 can be configured to rotate about the rotary axis 70 substantially with the first rotary clutch portion 50 such that the actuator input member 140 rotates with or lags slightly behind the first rotary clutch portion 50 as will be discussed in more detail below. Any desired means may be employed to couple the actuator input member 140 to the first rotary clutch portion 50 in a way that permits limited rotation of the actuator input member 140 relative to the first rotary clutch portion 50. For example, receipt of the tang 118 (
To control axial endplay of the actuator input member 140 relative to the second rotary clutch portion 52 and/or to retain the carrier 58 and provide axial clamping force on the carrier 58 and the first end 110 of the wrap spring 56, various endplay control techniques can be employed. For example, a thrust ring 180 can be disposed between the second rotary clutch portion 52 and a front axial surface of the actuator input member 140 and a retaining ring 182, which can be received in a ring groove 184 in the second rotary clutch portion 52, can limit movement of the actuator input member 140 in an axial direction away from the end wall 96.
The drive motor 142 can be mounted to the housing 30 (
It will be appreciated that the drive motor 142 can be operated to drive the brake shoe 144 into contact with the rotor surface 160 of the brake rotor 152 to generate drag (i.e., a friction force) that causes the actuator input member 140 to rotate relative to the first rotary clutch portion 50 such that the tang 118 (
The brake shoe 144 can be mounted to the output member 196 of the drive motor 142 for translation therewith. In the example provided, the brake shoe 144 is depicted as a pad, but it will be appreciated that the brake shoe 144 could comprise other structures, such as a friction roller that is rotatably mounted to the output member 196, or could be co-formed with the output member 196.
While the clutch assembly 16 has been illustrated and described as employing a linear motor that is oriented generally perpendicular to a rotational axis of a brake rotor and a brake shoe that contacts a portion of a circumferentially extending surface of the brake rotor, it will be appreciated that a driven accessory constructed in accordance with the teachings of the present disclosure may be constructed somewhat differently.
For example, the drive motor 142a can be oriented such that the actuator axis 198a is parallel to the rotary axis 70 as is shown in
The example of
Various cylinder or cylinder-like devices could be substituted for the particular cylinder that is illustrated in
Another example is illustrated in
Still another example is illustrated in
A further example is illustrated in
While the driven accessories have been described above as employing a clutch assembly with a linear motor that comprises a solenoid and an armature or output member, it will be appreciated that the linear motor could be configured somewhat differently. For example,
In
In
The example of
In the example of
Operation of the heater 530 can cause the element 532 to deflect radially outwardly to drive the brake shoe 144j into engagement with the rotor surface 160j of the brake rotor 152j. It will be appreciated that the drag force produced by contact between the brake shoe 144j and the rotor surface 160j can cause the clutch assembly 16j to halt the transmission of rotary power between the input member 12 and the input shaft 32 (
While the drive motor 142j and the brake shoe 144j of the actuator 60j have been illustrated and described as being configured to cooperate with the brake rotor 152j to create a drag force on a circumferentially extending interior surface of the brake rotor 152j, it will be appreciated that the drive motor 142j and the brake shoe 144j could be configured to cooperate with the brake rotor 152j to create a drag force on a circumferentially extending exterior surface of the brake rotor 152j (i.e., the brake shoe 144j could be disposed radially outwardly of the rotor surface 160j and could contract radially inwardly to engage the rotor surface 160j and expand radially outwardly to disengage the rotor surface 160j).
In
In
In
In an unactuated condition (shown in
While the previous example has been described as including a heater, it should be appreciated that other types of energy may be employed to change the phase of the phase change material 604. For example, heat from an internal combustion engine could be transmitted through the actuator housing 600 to the phase change material 604 to initiate a change in the phase of the phase change material 604. Additionally or alternatively, while the linear motor of the previous example has been described as having a rod-in-cylinder configuration, it will be appreciated that the linear motor could be configured differently. For example, the linear motor could have an annular configuration, similar to the annular cylinder 200 shown in
A portion of another driven device constructed in accordance with the teachings of the present disclosure is illustrated in
With reference to
It will be appreciated that the above description is merely exemplary in nature and is not intended to limit the present disclosure, its application or uses. While specific examples have been described in the specification and illustrated in the drawings, it will be understood by those of ordinary skill in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure as defined in the claims. Furthermore, the mixing and matching of features, elements and/or functions between various examples is expressly contemplated herein so that one of ordinary skill in the art would appreciate from this disclosure that features, elements and/or functions of one example may be incorporated into another example as appropriate, unless described otherwise, above. Moreover, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular examples illustrated by the drawings and described in the specification as the best mode presently contemplated for carrying out the teachings of the present disclosure, but that the scope of the present disclosure will include any embodiments falling within the foregoing description and the appended claims.
Spicer, Gary J., Boyes, Andrew M.
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