A muffler for a compressor and a compressor having the same are provided, in which a suction noise device and a discharge noise device may be integrally formed to reduce a number of components of a suction side muffler and a discharge side muffler so as to reduce leakage of refrigerant generated at an assembled portion of the muffler, and to reduce a length of a suction passage and a discharge passage. Such a division between the suction noise device and the discharge noise device may prevent discharged refrigerant from unintentionally heating suctioned refrigerant, which may reduce suction loss. The formation of the suction and discharge noise devices using a plastic material may reduce fabricating costs, and the structures of the suction and discharge side noise spaces may be simplified and noise removal effects may be improved, reducing an overall size of the muffler and improving noise effects.
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1. A muffler for a compressor, the muffler communicating with a compression chamber having a suction opening, which is opened and closed by a suction valve of a valve assembly, and a discharge opening, which is opened and closed by a discharge valve of the valve assembly, formed therein and being coupled to the valve assembly of a compression portion, the muffler comprising:
a suction noise portion including a suction side noise space in communication with the suction opening of the compression chamber;
a discharge noise portion including a discharge side noise space in communication with the discharge opening of the compression chamber; and
a connection-fixing portion that integrally connects the suction noise portion and the discharge noise portion to each other and includes a connection housing, wherein a portion of the suction noise portion and a portion of the discharge noise portion are integrally formed as a one-piece component having at a suction side and a discharge side a of the connection housing, of the connection-fixing portion being coupled to the valve assembly of the compression portion,
wherein an internal pressure strength of a material of the discharge noise portion is greater than an internal pressure strength of a material of the suction noise portion,
wherein the suction noise portion includes a suction side upper housing and a suction side lower housing coupled to a lower end of the suction side upper housing so as to form the suction side noise space therebetween,
wherein the discharge noise portion includes a discharge side upper housing and a discharge side lower housing such that the discharge side upper housing is coupled to the discharge side lower housing so as to form the discharge side noise space therebetween,
wherein the suction side upper housing and the discharge side upper housing are integrally formed with two opposite sides of the connection housing of the connection-fixing portion coupled to the compression portion, and
wherein an internal pressure strength of materials of the suction side upper housing, the discharge side upper housing, and the connection housing are greater than an internal pressure strength of a material of the suction side lower housing and or the discharge side lower housing.
0. 19. A compressor, comprising a casing; a cylinder block of a compression portion provided in the casing and having a compression chamber; a valve assembly of the compression portion installed on the cylinder block and having a suction opening and a discharge opening in communication with the compression chamber; and an integral muffler coupled to the valve assembly so as to be in communication with the compression chamber, the integral muffler including:
a suction noise portion having a suction side noise space in communication with the suction opening of the valve assembly;
a discharge noise portion having a discharge side noise space in communication with the discharge opening of the valve assembly; and
a connection-fixing portion that integrally connects the suction noise portion and the discharge noise portion to each other and includes a connection housing, wherein a portion of the suction noise portion and a portion of the discharge noise portion are integrally formed as a one-piece component at a suction side and a discharge side of the connection housing, the connection-fixing portion being coupled to the valve assembly,
wherein an internal pressure strength of a material of the discharge noise portion is greater than an internal pressure strength of a material of the suction noise portion,
wherein the suction noise portion includes a suction side upper housing and a suction side lower housing coupled to a lower end of the suction side upper housing so as to form the suction side noise space therebetween,
wherein the discharge noise portion includes a discharge side upper housing and a discharge side lower housing such that the discharge side upper housing is coupled to the discharge side lower housing so as to form the discharge side noise space therebetween,
wherein the suction side upper housing and the discharge side upper housing are integrally formed with two opposite sides of the connection housing of the connection-fixing portion, and
wherein materials of the suction side upper housing, the discharge side upper housing, and the connection housing are different from a material of the suction side lower housing or the discharge side lower housing.
14. A compressor, comprising a casing; a cylinder block of a compression portion provided in the casing and having a compression chamber; a valve assembly of the compression portion installed on the cylinder block and having a suction opening and a discharge opening in communication with the compression chamber; and an integral muffler coupled to the valve assembly so as to be in communication with the compression chamber, the integral muffler including:
a suction noise portion having a suction side noise space in communication with the suction opening of the valve assembly;
a discharge noise portion having a discharge side noise space in communication with the discharge opening of the valve assembly; and
a connection-fixing portion that integrally connects the suction noise portion and the discharge noise portion to each other and includes a connection housing, wherein a portion of the suction noise portion and a portion of the discharge noise portion are integrally formed as a one-piece component having at a suction side and a discharge side a of the connection housing, of the connection-fixing portion being coupled to the valve assembly of the compression portion,
wherein an internal pressure strength of a material of the discharge noise portion is greater than an internal pressure strength of a material of the suction noise portion,
wherein the suction noise portion includes a suction side upper housing and a suction side lower housing coupled to a lower end of the suction side upper housing so as to form the suction side noise space therebetween,
wherein the discharge noise portion includes a discharge side upper housing and a discharge side lower housing such that the discharge side upper housing is coupled to the discharge side lower housing so as to form the discharge side noise space therebetween,
wherein the suction side upper housing and the discharge side upper housing are integrally formed with two opposite sides of the connection housing of the connection-fixing portion coupled to the compression portion, and
wherein an internal pressure strength of materials of the suction side upper housing, the discharge side upper housing, and the connection housing are greater than an internal pressure strength of a material of the suction side lower housing and or the discharge side lower housing.
2. The muffler of
a suction chamber provided at a first side surface of the connection-fixing portion, in communication with the suction opening of the compression chamber;
a discharge chamber in communication with the discharge opening of the compression chamber, the suction chamber and the discharge chamber having predetermined depths and widths, respectively; and
a barrier wall provided within the connection-fixing portion to partition the suction chamber from the discharge chamber.
3. The muffler of
4. The muffler of
5. The muffler of
6. The muffler of
7. The muffler of
8. The muffler of
a suction guide opening formed between the suction noise portion and the connection-fixing portion to provide for communication between the suction side noise space and the suction chamber, wherein an outlet end of the inlet is positioned below an inlet end of the suction guide opening.
9. The muffler of
a discharge guide opening formed between the connection-fixing portion and the discharge noise portion to provide for communication between the discharge chamber and the discharge side noise space; and
an outlet formed through the discharge noise portion to provide for communication between an inside and an outside of the discharge side noise space.
10. The muffler of
11. The muffler of
wherein the at least one reinforcing rib is formed on an inner circumferential surface of the discharge side upper housing, that extends in a vertical direction, and wherein a refrigerant passage is formed as a recess in a lower portion of the discharge side lower housing, spaced apart from a lower end of the at least one reinforcing rib by a predetermined interval.
12. The muffler of
15. The compressor of
16. The compressor of
17. The compressor of
18. The compressor of
0. 20. The compress of claim 19, materials of the suction side upper housing, the discharge side upper housing and the connection housing are formed of a nylon material and a material of the suction side lower housing or the discharge side lower housing is formed of a PBT material.
0. 21. The compressor of claim 19, further including a sealing portion formed at a mating surface between the connection-fixing portion and the valve assembly, wherein the sealing portion is integrally formed as a closed loop on one of the connection-fixing portion or the valve assembly.
0. 22. The compressor of claim 19, further including a sealing member inserted between mating surfaces of the connection-fixing portion and the valve assembly.
0. 23. The compressor of claim 19, wherein the connection-fixing portion is coupled to the cylinder block or to the valve assembly by a fixing portion that supports the connection-fixing portion.
0. 24. The compressor of claim 23, wherein the fixing portion is formed of a metallic material.
0. 25. The compressor of claim 23, wherein the fixing portion includes:
a position-fixing portion provided on a contact surface of the connection-fixing portion and fixing the coupled position of the fixing portion and the connection-fixing portion; and
at least three legs provided on an outer circumferential surface of the position-fixing portion, the at least three legs having a shape of a tripod.
0. 26. The compressor of claim 25, wherein:
the integral muffler includes at least one position-fixing protrusion provided on an outer circumferential surface thereof, and
the fixing portion further includes at least one position-fixing recess, in which the position-fixing protrusion is inserted, the at least one position-fixing recess being formed on an inner circumferential surface of one of the at least three legs.
0. 27. The compressor of claim 25, further including:
a pressed recess portion formed on the connection-fixing portion; and
a pressing protrusion portion provided on an inner side surface of the position-fixing portion and corresponding to the pressed recess portion,
wherein the pressing protrusion portion is inserted into the pressed recess portion.
0. 28. The compressor of claim 25, wherein the at least three legs are bent to exert an elastic force toward the connection-fixing portion.
0. 29. The compressor of claim 25, further including:
a passing hole formed in each of the at least three legs;
a fastening hole formed in the connection-fixing portion; and
a screw that passes through the passing hole and is fastened to the fastening hole.
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This application 26h 26b of the suction muffler 26 communicates with the compression chamber 21a through insertion into the head cover 27, and the discharge muffler 28, communicates with the compression chamber 21a through the discharge passage of the cylinder block 21. Accordingly, the suction passage and the discharge passage are increased in length, and flow resistance of the refrigerant is increased a corresponding amount, lowering compression performance.
In this exemplary reciprocating compressor, the head cover 27 and the discharge muffler 28 are casted or plated using a metal material, which may increase material costs and increase in fabricating costs due to lower mechanical properties.
In this exemplary reciprocating compressor, the plurality of noise spaces may be provided in the inner space of the suction muffler 26, and in the inner space of the discharge muffler 27 28. However, this may limit the formation of complicated noise spaces in the inner spaces of the suction muffler 26 and the discharge muffler 28 is a small sized compressor. On the other hand, if the noise spaces of each muffler 26 and 27 28 are reduced, taking this limitation into account, a noise removal effect of the mufflers 26 and 27 28 may be reduced a corresponding amount.
As shown in
As illustrated in
As illustrated in
The suction side upper housing 131 forming the suction side noise space 101a, as illustrated in
However, in certain embodiments the inlet 131a may be formed in parallel to a suction guide opening 131b or by a similar angle, if possible, such that refrigerant may be guided to the suction guide opening 131b while fully circulating, or orbiting, in the suction side noise space 101a and simultaneously noise emitted from the compression device 20 may be fully attenuated in the suction side noise space 101a without flowing out through the suction guide opening 131b. Here, the inlet 131a may be simply formed in a shape of a hole, but, as illustrated in
An inner side of the suction side noise space 101a may be divided into a plurality of noise chambers. However, depending on a size of the compressor, as illustrated in
The suction guide opening 131b may be formed through another side of the suction side noise space 101a. The suction guide opening 131b may guide refrigerant introduced into the suction side noise space 101a toward the compression chamber 21a of the cylinder block 21. The suction guide opening 131b, as aforementioned, may be formed through the suction side upper housing 131 with an angle in parallel to the inlet 131a.
An oil outlet 111a may be formed through a bottom surface of the suction side noise space 101a. Oil which is separated from the refrigerant in the suction side noise space 101a may be discharged into the inner space of the casing 1 through the oil outlet 111a. The oil outlet 111a may be formed away from the inlet 131a. For example, when the suction side noise space 101a is divided into two areas in a horizontal direction, the inlet 131a and the oil outlet 111a may be formed in different areas to sufficiently separate and discharge the oil.
As illustrated in
A discharge guide opening 132a may be formed through one side of the discharge side noise space 102a. The discharge guide opening 132a may communicate with the compression chamber 21a such that the compressed refrigerant may be introduced into the discharge side noise space 102a. An outlet 121a may be formed through another side of the discharge side noise space 102a such that the refrigerant of the discharge side noise space 102a may be guided toward a discharge hose 150. The outlet 121a, as illustrated in
A plurality of reinforcing ribs 132b, as illustrated in
In addition, the reinforcing ribs 132b may be formed long toward an open surface so as to facilitate separation of a core during molding of the discharge side upper housing 132. However, the reinforcing ribs 132b may be formed on an outer circumferential surface of the discharge side upper housing 132 forming the discharge side noise space 102a, in a manner of having a predetermined width. Even in this case, the reinforcing ribs 132b may be formed long in an up and down, or vertical, direction, in view of an advantage during molding.
An upper end of each reinforcing rib 132b may come in contact with an inner circumferential surface of an upper side of the discharge side upper housing 132, and a lower end thereof may extend up to an intermediate height of the discharge side noise space 102a, thereby ensuring a flow path for the refrigerant therethrough. However, when the length of the reinforcing rib 132b is further increased, the internal pressure strength of the discharge side upper housing 132 may also be increased. Hence, the reinforcing rib 132b may extend up to an open end of the discharge side upper housing 132, if possible. In this case, a refrigerant flow recess 121b may be formed with a predetermined depth, spaced apart from the lower end of the reinforcing rib 132b, so as to form a refrigerant flow path. The outlet 121a may be formed through the refrigerant flow recess 121b.
The reinforcing ribs 132b may divide the discharge side noise space 102a into a plurality of noise chambers. However, when the discharge side upper housing 132 is formed to have a thickness or strength tolerable to internal pressure, the reinforcing ribs 132b may not be necessary. In this case, since the discharge guide opening 132a and a discharge chamber 133b serve as a type of Helmholtz resonator, noise may be appropriately attenuated even without forming the plurality of noise chambers in the discharge side noise space 102a.
As illustrated in
The connection housing 133 may include a suction chamber 133a formed on a surface facing the valve assembly 25 and communicating with the suction guide opening 131b, and a discharge chamber 133b formed at one side of the suction chamber 133a and communicating with the discharge guide opening 132a. A barrier wall 133c may be provided between the suction chamber 133a and the discharge chamber 133b, partitioning the suction chamber 133a and the discharge chamber 133b from each other.
The suction chamber 133a and the discharge chamber 133b may be formed with predetermined depths and widths on one side surface of the connection housing 133, namely, on a sealing surface 133d facing the valve assembly 25. A retainer 133e which restricts an open level of a discharge valve 25d coupled to the valve assembly 25 may protrude from the discharge chamber 133b. The retainer 133e may be formed adjacent to the discharge guide opening 132a.
As illustrated in
A sealing groove 25e with a predetermined depth for insertion of the sealing protrusion 133f therein may be formed on a sealing surface of the valve assembly 25 facing the sealing protrusion 133f.
Here, the sealing protrusion 133f may be formed by coating a material with elasticity on the sealing surface 133d, but in some cases, as illustrated in
A mounting surface 133h on which a fixing device 140 may be coupled may be evenly formed on the other side surface of the connection housing 133, namely, an opposite surface of the sealing surface 133d.
On the other hand, the suction side lower housing 111 and the discharge side lower housing 121 may be formed of a PBT material which is relatively inexpensive and has relatively low internal pressure strength, whereas the suction side upper housing 131, the discharge side upper housing 132 and the connection housing 133 may be formed of a material, such as nylon 66, which is relatively expensive but has relatively high internal pressure strength. Hence, the discharge side upper housing 132 may be formed greater than the suction side upper housing 131, in view of preventing the discharge noise device 102 from bursting. That is, since the discharge noise device 102 is filled with a refrigerant having a discharge pressure that is higher than the suction pressure of the suction noise device 101, the components forming the discharge noise device 102 may employ a material having relatively high internal pressure strength. Therefore, a volume of the discharge side upper housing 132 may be made of the material having the relatively high internal pressure strength greater than that of the suction side upper housing 131 made of the material having the relatively low internal pressure strength.
Since internal pressure of the suction noise device 101 is not higher than internal pressure of the casing 1, the suction side lower housing 111 and the suction side upper housing 131 may effectively block leakage of refrigerant even upon assembly using a hook 111b and a hook recess 131c. The discharge side lower housing 121 and the discharge side upper housing 132 of the discharge noise device 102 may be completely sealed in an ultrasonic welding or laser welding manner, so as to prevent leakage of refrigerant.
The integral muffler 100 may include a through hole formed therethrough so as to be coupled to the cylinder block 21 together with the valve assembly 25. However, when the integral muffler 1011 is formed of a material, such as plastic, with relatively low strength, it may be coupled to the cylinder block 21 together with the valve assembly 25 using a separate fixing device 140, such as, for example, a clamp.
In this case, the fixing device 140 may be formed of a metallic material to maintain coupling strength. The fixing device 140 may be formed in a shape of a tripod having at least three coupling legs 142 on an outer circumferential surface of a fixing unit 141, in such a manner that the connection housing 133 of the integral muffler 100, which covers the fixing device 140, may be partially exposed without being completely shielded by the fixing device 140.
In order for the fixing device 140 to stably support the integral muffler 100, position-fixing protrusions 133i may be formed on an outer circumferential surface of the integral muffler 100, and position-fixing recesses 142a in which the position-fixing protrusions 133i are inserted may be formed on an inner circumferential surface of the coupling leg(s) 142 of the fixing device 140. The positions of the position-fixing protrusions and the position-fixing recesses may be reversed.
A pressed portion 133j may be formed on the connection housing 133 of the integral muffler 100. The pressed portion 133j may be pressed by the fixing device 140 such that the sealing protrusion 133f or the sealing device 134 may be closely adhered onto the opposite side. A pressing portion 141a may be formed as a protrusion from the fixing unit 141 of the fixing device 140 toward the pressed portion and inserted into the pressed portion 133j of the connection housing 133 to press the pressed portion 133j, such that the pressed portion 133j presses the connection housing 133 to be closely adhered onto the valve assembly 25. The pressed portion 133j may be formed on a position aligned with the barrier wall 133c to tightly block the suction chamber 133a and the discharge chamber 133b.
The pressing portion 141a, as illustrated in
A suction guide pipe 160 may guide refrigerant into the muffler 100.
A muffler for a compressor as embodied and broadly described herein may provide the following operation effects.
That is, when the rotor 12 is rotated in response to external power applied, the rotation shaft 13 press-fit in the rotor 12 may be rotated. The rotation of the rotation shaft 13 may be converted into a horizontal motion by the connecting rod 23 connected to a cam. In response to this, the piston 22 may reciprocate within the cylinder block 21. According to the reciprocation of the piston 22, refrigerant may be drawn into the compression chamber 21a of the cylinder block 21 through the suction noise device 101 and the suction chamber 133a of the integral muffler 100. The compressed refrigerant may be introduced into the discharge side noise space 102a of the discharge noise device 102 via the discharge chamber 133b of the integral muffler 100, and then discharged into a refrigerating cycle through the discharge hose 150 and a discharge pipe. Such series of processes may be repetitively carried out.
Suction noise and pressure pulsation, which may be generated while the refrigerant is suctioned, may be attenuated in the suction side noise space 101a and the suction chamber 133a of the suction noise device 101. On the other hand, discharge noise and pressure pulsation, which may be generated while the refrigerant is discharged, may be attenuated in the discharge side noise space 102a and the discharge chamber 133b of the discharge noise device 102.
In such a manner, the integral muffler as embodied and broadly described herein may be formed by including the suction side lower housing forming the suction noise device, the discharge side lower housing forming the discharge noise device, and the connection housing connecting a suction side upper housing and a discharge side upper housing, both of which seal the suction side lower housing and the discharge side lower housing in a covering manner. This may minimize the number of components of the integral muffler, thereby simplifying assembly procedures.
By integrally forming a suction side and a discharge side of a connection-fixing device which comes in contact with the valve assembly, generation of a stepped portion on a sealing surface of the connection-fixing device may be prevented in advance. In addition, the sealing protrusion may be formed on the sealing surface of the connection-fixing device, thereby effectively preventing leakage of refrigerant between the suction chamber and the discharge chamber.
The suction noise device and the discharge noise device may be integrally formed by the connection-fixing device and directly coupled to the compression device. This may reduce lengths of the suction passage and the discharge passage and accordingly decrease flow resistance experienced by the refrigerant, thereby improving compressor performance.
The suction noise device and the discharge noise device may be formed of a plastic material, which may lower material costs and improve mechanical properties, resulting in a reduction of fabricating costs.
The suction side noise space and the suction chamber forming the suction side noise device may be separately formed and the discharge chamber and the discharge side noise space forming the discharge noise device may be separately formed, thereby simplifying the structures of the suction side noise space and the discharge side noise space. In addition, noise removal effect may be increased by using the suction chamber and the discharge chamber, so as to reduce overall size of the muffler and increase noise removal effects.
In the foregoing embodiment, the suction side lower housing and the discharge side lower housing may be independently formed and coupled to the suction side upper housing and the discharge side upper housing. However, referring to
A muffler for a compressor and a compressor having the same are provided that are capable of facilitating assembly of a suction muffler and a discharge muffler, and of preventing refrigerant leakage through an assembled portion of the suction muffler and the discharge muffler.
A muffler for a compressor and a compressor having the same are provided that are capable of reducing suction loss by preventing overheat of an introduced refrigerant, and accordingly enhancing compressor efficiency.
A muffler for a compressor and a compressor having the same are provided that are capable of enhancing compressor efficiency by reducing suction loss and discharge loss by reducing lengths of a suction passage and a discharge passage to decrease flow resistance.
A muffler for a compressor and a compressor having the same are provided that are capable of reducing fabricating costs by reducing material costs of a suction muffler and a discharge muffler and increasing mechanical properties.
A muffler for a compressor and a compressor having the same are provided that are capable of reducing a size thereof while maintaining a noise removal effect.
A muffler for a compressor communicating with a compression chamber having a suction opening and a discharge opening and coupled to a compression unit, as embodied and broadly described herein, may include a suction noise unit having a suction side noise space communicating with the suction opening of the compression chamber, a discharge noise unit having a discharge side noise space communicating with the discharge opening of the compression chamber, and a connection-fixing unit integrally connecting the suction noise unit and the discharge noise unit to each other.
A compressor, as embodied and broadly described herein, may include a casing, a cylinder block disposed in the casing and having a compression chamber, a valve assembly installed on a front surface of the cylinder block and having a suction opening and a discharge opening communicating with the compression chamber, and an integral muffler comprising a suction noise unit having a suction side noise space communicating with the suction opening of the compression chamber, a discharge noise unit having a discharge side noise space communicating with the discharge opening of the compression chamber, and a connection-fixing unit integrally connecting the suction noise unit and the discharge noise unit with each other.
In a muffler for a compressor and a compressor having the same, as embodied and broadly described herein, a suction noise unit and a discharge noise unit may be integrally formed with each other. This may reduce the number of components configuring a suction side muffler and a discharge side muffler so as to reduce assembly procedures, and also reduce leakage of refrigerant generated at an assembled portion of the muffler so as to improve compressor performance.
The division between the suction noise unit and the discharge noise unit may prevent discharged refrigerant from heating a suctioned refrigerant. This may prevent an increase in a specific volume of the suctioned refrigerant, resulting in a reduction of suction loss.
The suction noise unit and the discharge noise unit may be integrally formed by a connection-fixing unit so as to be coupled directly to a compression unit. This may shorten lengths of a suction passage and a discharge passage, resulting in improved compressor performance.
The formation of the suction noise unit and the discharge noise unit using a plastic material may result in a reduction of material costs and an increase in mechanical properties, reducing overall fabricating costs.
Also, in a manner that a suction side noise space and a suction chamber forming the suction noise unit are formed separate from each other and a discharge side noise space and a discharge chamber forming the discharge noise unit are formed separate from each other, the structures of the suction side noise space and the discharge side noise space may be simplified and noise effect may be increased using the suction chamber and the discharge chamber. This may reduce an overall size of the muffler and improve noise effect.
Any reference in this specification to “one embodiment,” “an embodiment,” “example embodiment,” etc., means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the purview of one skilled in the art to effect such feature, structure, or characteristic in connection with other ones of the embodiments.
Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
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