A firearm comprising a barrel assembly, forward receiver, and receiver brake. The barrel assembly comprises a barrel, compression spring, gas tube, and front and rear bushings. The gas tube is situated around the barrel between the front and rear bushings and is not attached to the barrel. The compression spring is situated around the barrel between the front and rear bushings and inside of the gas tube. The front and rear bushings are fixedly attached to the forward receiver. The barrel comprises a gas port that is covered by a gas regulator and is in fluid communication with a gas chamber situated between the front bushing and the gas regulator, which is fixedly attached to the barrel. The receiver brake is fixedly attached to the forward receiver on its distal end.
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0. 30. A firearm comprising a barrel assembly and a forward receiver;
wherein the barrel assembly is located inside of the forward receiver;
wherein the barrel assembly comprises two compression springs, a rear bushing, an external gas cylinder, and a piston rod;
wherein the rear bushing is affixed to the forward receiver;
wherein the external gas cylinder is secured to the barrel;
wherein the two compression springs are situated external to the barrel without encircling it;
wherein a proximal end of each of the two compression springs abuts up against the rear bushing;
wherein a proximal end of the piston rod forms a gas chamber; and
wherein the barrel comprises a gas port that is in fluid communication with the gas chamber.
0. 25. A firearm comprising a barrel assembly and a forward receiver;
wherein the barrel assembly is located inside of the forward receiver;
wherein the barrel assembly comprises a barrel, an extension spring, a combined gas regulator and gas tube, and an extended barrel bushing tube;
wherein the extended barrel bushing tube is affixed to the forward receiver;
wherein the extension spring lies between a rear flange of the combined gas regulator and gas tube and a forward flange of the extended barrel bushing tube;
wherein a proximal end of the extension spring abuts up against and is affixed to the rear flange of the combined gas regulator and gas tube;
wherein a distal end of the extension spring abuts up against and is affixed to the forward flange of the extended barrel bushing tube;
wherein the rear flange of the combined gas regulator and gas tube is fixedly attached to the barrel; and
wherein the forward flange of the extended barrel bushing tube is affixed to the forward receiver.
0. 17. A firearm comprising a barrel assembly and a forward receiver;
wherein the barrel assembly is located inside of the forward receiver;
wherein the barrel assembly comprises a barrel, a compression spring, a gas tube, a front bushing, and a rear bushing;
wherein the gas tube is situated around the barrel between the front and rear bushings and is not attached to the barrel;
wherein the compression spring is situated around the barrel between the front and rear bushings and inside of the gas tube;
wherein both the front and rear bushings are fixedly attached to the forward receiver;
wherein the barrel comprises a gas port;
wherein the gas port is covered by a gas regulator and is in fluid communication with a gas chamber;
wherein the gas chamber is situated between the front bushing and the gas regulator;
wherein the gas regulator is fixedly attached to the barrel;
wherein the barrel has a circumference, and the gas regulator extends around the entire circumference of the barrel and is surrounded by the gas tube; and
wherein the gas tube terminates in the front bushing.
14. A firearm comprising a barrel assembly, a forward receiver, and a receiver brake;
wherein the barrel assembly is located inside of the forward receiver;
wherein the barrel assembly comprises two compression springs, a rear bushing, an external gas cylinder, and a piston rod;
wherein the rear bushing is affixed to the forward receiver;
wherein the external gas cylinder is secured to the barrel;
wherein the two compression springs are situated external to the barrel without encircling it;
wherein a proximal end of each of the two compression springs abuts up against the rear bushing;
wherein a proximal end of the piston rod forms a gas chamber;
wherein the barrel comprises a gas port that is in fluid communication with the gas chamber; and
wherein the receiver brake is fixedly attached to the forward receiver on a distal end of the forward receiver, the receiver brake comprising one or more interior baffles extending laterally across a width of the receiver brake, each of the baffles having a central bore that is configured to allow passage of a projectile through the central bore after the projectile exits a distal end of the barrel.
0. 20. A firearm comprising a barrel assembly and a forward receiver;
wherein the barrel assembly is located inside of the forward receiver;
wherein the barrel assembly comprises a barrel, a rear bushing that is affixed to the forward receiver, a compression spring, a combined gas regulator and gas tube, and an extended barrel bushing tube with a forward flange;
wherein the compression spring surrounds the barrel and is situated around the outside of the combined gas regulator and gas tube;
wherein a distal end of the compression spring abuts up against a forward flange of the combined gas regulator and gas tube;
wherein the combined gas regulator and gas tube extends from the forward flange of the combined gas regulator and gas tube to a center of the barrel;
wherein a proximal end of the combined gas regulator and gas tube covers a gas port that is configured to provide a fluid communication between a bore in the barrel and a gas chamber;
wherein the forward flange of the combined gas regulator and gas tube is situated against the forward flange of the extended barrel bushing tube;
wherein the forward flange of the extended barrel bushing tube is affixed to the forward receiver at a muzzle end of the barrel; and
wherein the barrel is fixedly attached to the combined gas regulator and gas tube at a proximal end of the combined gas regulator and gas tube.
1. A firearm comprising a barrel assembly, a forward receiver, and a receiver brake;
wherein the barrel assembly is located inside of the forward receiver;
wherein the barrel assembly comprises a barrel, a compression spring, a gas tube, a front bushing, and a rear bushing;
wherein the gas tube is situated around the barrel between the front and rear bushings and is not attached to the barrel;
wherein the compression spring is situated around the barrel between the front and rear bushings and inside of the gas tube;
wherein both the front and rear bushings are fixedly attached to the forward receiver;
wherein the barrel comprises a gas port;
wherein the gas port is covered by a gas regulator and is in fluid communication with a gas chamber;
wherein the gas chamber is situated between the front bushing and the gas regulator;
wherein the gas regulator is fixedly attached to the barrel;
wherein the barrel has a circumference, and the gas regulator extends around the entire circumference of the barrel and is surrounded by the gas tube;
wherein the gas tube terminates in the front bushing; and
wherein the receiver brake is fixedly attached to the forward receiver on a distal end of the forward receiver, the receiver brake comprising one or more interior baffles extending laterally across a width of the receiver brake, each of the baffles having a central bore that is configured to allow passage of a projectile through the central bore after the projectile exits a distal end of the barrel.
9. A firearm comprising a barrel assembly, a forward receiver, and a receiver brake;
wherein the barrel assembly is located inside of the forward receiver;
wherein the barrel assembly comprises a barrel, an extension spring, a combined gas regulator and gas tube, and an extended barrel bushing tube;
wherein the extended barrel bushing tube is affixed to the forward receiver;
wherein the extension spring lies between a rear flange of the combined gas regulator and gas tube and a forward flange of the extended barrel bushing tube;
wherein the receiver brake abuts up against a distal surface of the forward flange of the extended barrel bushing tube;
wherein a proximal end of the extension spring abuts up against and is affixed to the rear flange of the combined gas regulator and gas tube;
wherein a distal end of the extension spring abuts up against and is affixed to the forward flange of the extended barrel bushing tube;
wherein the rear flange of the combined gas regulator and gas tube is fixedly attached to the barrel;
wherein the forward flange of the extended barrel bushing tube is affixed to the forward receiver; and
wherein the receiver brake is fixedly attached to the forward receiver on a distal end of the forward receiver, the receiver brake comprising one or more interior baffles extending laterally across a width of the receiver brake, each of the baffles having a central bore that is configured to allow passage of a projectile through the central bore after the projectile exits a distal end of the barrel.
4. A firearm comprising a barrel assembly, a forward receiver, and a receiver brake;
wherein the barrel assembly is located inside of the forward receiver;
wherein the barrel assembly comprises a barrel, a rear bushing that is affixed to the forward receiver, a compression spring, a combined gas regulator and gas tube, and an extended barrel bushing tube with a forward flange;
wherein the receiver brake abuts up against a distal surface of the forward flange of the extended barrel bushing tube;
wherein the compression spring surrounds the barrel and is situated around the outside of the combined gas regulator and gas tube;
wherein a distal end of the compression spring abuts up against a forward flange of the combined gas regulator and gas tube;
wherein the combined gas regulator and gas tube extends from the forward flange of the combined gas regulator and gas tube to a center of the barrel;
wherein a proximal end of the combined gas regulator and gas tube covers a gas port that is configured to provide a fluid communication between a bore in the barrel and a gas chamber;
wherein the forward flange of the combined gas regulator and gas tube is situated against the forward flange of the extended barrel bushing tube;
wherein the forward flange of the extended barrel bushing tube is affixed to the forward receiver at a muzzle end of the barrel;
wherein the barrel is fixedly attached to the combined gas regulator and gas tube at a proximal end of the combined gas regulator and gas tube; and
wherein the receiver brake is fixedly attached to the forward receiver on a distal end of the forward receiver, the receiver brake comprising one or more interior baffles extending laterally across a width of the receiver brake, each of the baffles having a central bore that is configured to allow passage of a projectile through the central bore after the projectile exits a distal end of the barrel.
2. The firearm of
3. The firearm of
wherein the gas regulator is configured to form a ceiling and a rear wall of the gas chamber.
5. The firearm of
6. The firearm of
wherein the combined gas regulator and gas tube forms a ceiling of the gas chamber.
7. The firearm of
10. The firearm of
wherein the gas tube portion extends forward of the gas regulator portion.
11. The firearm of
wherein the barrel forms a rear wall of the gas chamber; and
wherein a proximal end of the extended barrel bushing tube forms a front wall of the gas chamber.
12. The firearm of
13. The firearm of
15. The firearm of
wherein a distal end of each of the two compression springs terminates in a recess in the forward collar.
16. The firearm of
0. 18. The firearm of claim 17, wherein the front bushing is configured to create an air-tight seal around the barrel, thereby allowing the barrel to move rearward without loss of pressurization in the gas chamber during firearm cycling.
0. 19. The firearm of claim 17, wherein the gas port is situated at a rearward end of the gas chamber; and
wherein the gas regulator is configured to form a ceiling and a rear wall of the gas chamber.
0. 21. The firearm of claim 20, wherein the forward flange of the combined gas regulator and gas tube is configured to act as a gas regulator knob by adjusting a volume of gas emitted into the gas chamber via the gas port when the combined gas regulator and gas tube is rotated.
0. 22. The firearm of claim 20, wherein the barrel forms a rear wall of the gas chamber and a proximal end of the extended barrel bushing tube forms a front wall of the gas chamber; and
wherein the combined gas regulator and gas tube forms a ceiling of the gas chamber.
0. 23. The firearm of claim 20, wherein at maximum spring compression, the gas port is situated forward of the rear bushing.
0. 24. The firearm of claim 20, wherein the gas port is situated at a rear-most end of the gas chamber.
0. 26. The firearm of claim 25, wherein the combined gas regulator and gas tube comprises a gas tube portion and a gas regulator portion; and
wherein the gas tube portion extends forward of the gas regulator portion.
0. 27. The firearm of claim 25, wherein the combined gas regulator and gas tube forms a ceiling of the gas chamber;
wherein the barrel forms a rear wall of the gas chamber; and
wherein a proximal end of the extended barrel bushing tube forms a front wall of the gas chamber.
0. 28. The firearm of claim 25, wherein at maximum spring extension, the gas port is situated forward of the rear flange of the combined gas regulator and gas tube.
0. 29. The firearm of claim 25, wherein at maximum spring extension, the combined gas regulator and gas tube and the extended barrel bushing tube are configured to overlap, thereby preventing the gas chamber from losing pressurization.
0. 31. The firearm of claim 30, wherein the external gas cylinder is affixed to the barrel with two collars that encircle the barrel and are affixed to the gas cylinder; and
wherein a distal end of each of the two compression springs terminates in a recess in the forward collar.
0. 32. The firearm of claim 31, wherein the rear-most of the two collars is configured to regulate the volume of gas entering the gas chamber via the gas port.
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The present invention relates generally to the field of firearms, and more particularly, to a gas-assist recoil operating system that reduces recoil.
Minimizing firearm recoil is a problem that many companies and individuals have attempted to address for more than a century and to which countless hours and investment funds have been devoted. Firearm recoil, or the backward movement of a gun when it is discharged, adversely affects the accuracy of the shooter and may cause personal injury. Recoil also limits the power of the caliber being fired and ultimately lowers the performance of the round being used. The degree of recoil is typically determined by the mass of the firearm and the mass and speed of the projectile.
In military usage, recoil causes muzzle climb during automatic or burst firing as cumulative recoil acts on the firearm and the shooter. To compensate, military firearms are designed with excess weight to counteract these effects. In non-military situations, hunting rifles are made heavier in an effort to reduce recoil, and higher-caliber ammunition is not used in order to avoid recoil. Several existing recoil-reducing systems add weight, complexity and/or cost, all of which lower the appeal to the consumer.
Firearm recoil operation mechanisms use the energy of the recoil to cycle the action. Both long and short recoil-operated firearms first appeared in the late 19th century. In a typical long recoil-operated firearm, the bolt and barrel are locked together during recoil. In a typical short recoil-operated firearm, the bolt and barrel are locked together during recoil for a certain distance, and then the bolt and barrel are decoupled, the barrel remains stationary, and the bolt continues to recoil.
Gas-operated actions were also invented in the late 1800s. John Moses Browning invented a gas-operated action (used primarily for automatic and semi-automatic rifles) in 1889. In a firearm with a gas-operated action, gases released from the ammunition are bled into the barrel, and the energy from this gas is used to unlock the action, eject the spent cartridge, load the next cartridge, and re-lock the action. In fact, most of the self-loading rifles designed during and after World War II have been gas-operated. Variations exist in terms of how the gas is tapped and how the gas energy is transferred to the bolt carrier.
Until now, recoil operating systems and gas operating systems were considered mutually exclusive or at least independent of one another. Both the recoil and the gas operating systems were designed to allow autoloading, but both systems reduce recoil to some degree. Opinions differ as to which system provides greater accuracy; however, the consensus seems to be that gas-operated guns are better at reducing recoil, but recoil-operated guns require less frequent cleaning and avoid issues associated with fouling. Set forth below are some examples of inventions designed to reduce firearm recoil.
U.S. Pat. No. 3,990,347 (Junker, 1976) discloses a firearm with a displaceable piston that is mounted at the discharge end of the barrel and configured to be acted upon and extended by combustion gases expelled from the barrel. The forward movement of the piston is transmitted to the housing so as to counteract recoil. A bolt-follower is coupled to the displaceable piston so that the forward movement of the piston caused by detonation of the cartridge shifts the bolt-follower to an unlocked position, and actuating linkage transmits the movement of the bolt during a detonation stroke to a cartridge feed control mechanism to effectuate automatic loading.
U.S. Pat. No. 7,610,844 (Kuczynko et al, 2009), U.S. Pat. No. 7,934,447 (Kuczynko et al., 2011), and U.S. Pat. No. 8,943,948 (Kuczynko et al., 2015) all describe an automatic or semi-automatic firearm with an indirect gas operating system. A gas block with a cylinder is fitted to the barrel assembly, and a piston is fitted to the cylinder. Gas discharged from a fired cartridge displaces the piston and causes the striking rod to strike the striking surface, thereby displacing the bolt assembly.
U.S. Pat. No. 8,607,688 (Cassels, 2013) and U.S. Patent Application Pub. No. 20160178299 (Cassels) both provide an adjustable gas block that is designed to interface with an autoloading gas-operated firearm. The gas block has a spring-loaded adjustment knob that controls the flow of gas into the operating system so as to avoid exhausting excess gas into the atmosphere. The adjustable gas regulator may be used with a piston operating system or a direct gas impingement operating system (gas tube).
U.S. Pat. No. 8,746,126 (Zheng, 2014) discloses an annular piston system for a firearm, the system comprising a barrel, gas block assembly, piston and spring. The gas block assembly is disposed annularly around the barrel and is adjustable to control the amount of gas flowing out of the barrel and through the gas port hold. The piston is also disposed annularly around the barrel and moves longitudinally along the barrel as gas flows out of the barrel. The spring is disposed annularly around a section of the barrel and coupled to the piston. The spring limits the distance by which the piston can move longitudinally.
U.S. Pat. No. 8,887,616 (Kenney, 2014) describes an auto-regulating gas system in which the gas flow from the firing of a projectile is restricted so as to automatically regulate operating speed. A gas block attached to the barrel redirects a volume of propellant gases to cycle the weapon. A spring-loaded plunger assembly within the gas block includes a regulator plunger with a reduced flow orifice, and the position of the plunger within the gas block automatically controls the amount of gas that is allowed to enter the system.
U.S. Pat. No. 8,950,313 (Kenney, 2015) and U.S. Pat. No. 9,328,981 (Kenney, 2016) both provide a gas system for an autoloading firearm in which the gas used to cycle the weapon is restricted automatically via a mechanical shutoff actuated by the installation of a suppressor on the weapon. A gas block installed on the firearm contains a spring-loaded plunger assembly that is oriented parallel to a bore in the barrel. The mounting of a suppressor over the muzzle depresses the regulator plunger, thereby driving it rearward, which in turn blocks one of the gas ports in the gas block to reduce the volume of propellant gases emitted into the system.
U.S. Pat. No. 9,134,082 (Brown, 2015) discloses a firearm with an indirect gas impingement system in which a piston is disposed within a chamber defined by a housing. A receiver is coupled to the first end of the hand guard, and a bolt carrier is disposed within the receiver. A carrier key is attached to the bolt carrier and moves concurrently within it between the firing and rearward positions with the carrier key extending outwardly above the bolt carrier and along the piston axis. A rod is permanently affixed to the carrier key and extends along the piston axis to a distal end. The piston is adjacent the distal end when in the static position and engages the distal end when moving to the displaced position, which moves the bolt carrier from the firing position to the rearward position.
It is an object of the present invention to provide a firearm operating system that combines the advantages of a recoil operating system with an integrated gas-assist system to eliminate virtually all recoil and significantly improve accuracy. It is a further object of the present invention to provide an operating system that can be used with long-, medium- and short-barrel firearms.
The present invention is a firearm comprising a barrel assembly, a forward receiver, and a receiver brake; wherein the barrel assembly is located inside of the forward receiver; wherein the barrel assembly comprises a barrel, a compression spring, a gas tube, a front bushing, and a rear bushing; wherein the gas tube is situated around the barrel between the front and rear bushings and is not attached to the barrel; wherein the compression spring is situated around the barrel between the front and rear bushings and inside of the gas tube; wherein both the front and rear bushings are fixedly attached to the forward receiver; wherein the barrel comprises a gas port; wherein the gas port is covered by a gas regulator and is in fluid communication with a gas chamber; wherein the gas chamber is situated between the front bushing and the gas regulator; wherein the gas regulator is fixedly attached to the barrel; wherein the barrel has a circumference, and the gas regulator extends around the entire circumference of the barrel and is surrounded by the gas tube; wherein the gas tube terminates in the front bushing; and wherein the receiver brake is fixedly attached to the forward receiver on a distal end of the forward receiver, the receiver brake comprising one or more interior baffles extending laterally across a width of the receiver brake, each of the baffles having a central bore that is configured to allow passage of a projectile through the central bore after the projectile exits a distal end of the barrel.
In a preferred embodiment, the front bushing is configured to create an air-tight seal around the barrel, thereby allowing the barrel to move rearward without loss of pressurization in the gas chamber during firearm cycling. Preferably, the gas port is situated at a rearward end of the gas chamber, and the gas regulator is configured to form a ceiling and a rear wall of the gas chamber.
In an alternate embodiment, the present invention is a firearm comprising a barrel assembly, a forward receiver, and a receiver brake; wherein the barrel assembly is located inside of the forward receiver; wherein the barrel assembly comprises a barrel, a rear bushing that is affixed to the forward receiver, a compression spring, a combined gas regulator and gas tube, and an extended barrel bushing tube with a forward flange; wherein the receiver brake abuts up against a distal surface of the forward flange of the extended barrel bushing tube; wherein the compression spring surrounds the barrel and is situated around the outside of the combined gas regulator and gas tube; wherein a distal end of the compression spring abuts up against a forward flange of the combined gas regulator and gas tube; wherein the combined gas regulator and gas tube extends from the forward flange of the combined gas regulator and gas tube to a center of the barrel; wherein a proximal end of the combined gas regulator and gas tube covers a gas port that is configured to provide a fluid communication between a bore in the barrel and a gas chamber; wherein the forward flange of the combined gas regulator and gas tube is situated against the forward flange of the extended barrel bushing tube; wherein the forward flange of the extended barrel bushing tube is affixed to the forward receiver at a muzzle end of the barrel; wherein the barrel is fixedly attached to the combined gas regulator and gas tube at a proximal end of the combined gas regulator and gas tube; and wherein the receiver brake is fixedly attached to the forward receiver on a distal end of the forward receiver, the receiver brake comprising one or more interior baffles extending laterally across a width of the receiver brake, each of the baffles having a central bore that is configured to allow passage of a projectile through the central bore after the projectile exits a distal end of the barrel.
In a preferred embodiment, the forward flange of the combined gas regulator and gas tube is configured to act as a gas regulator knob by adjusting a volume of gas emitted into the gas chamber via the gas port when the combined gas regulator and gas tube is rotated. Preferably, the barrel forms a rear wall of the gas chamber and a proximal end of the extended barrel bushing tube forms a front wall of the gas chamber, and and the combined gas regulator and gas tube forms a ceiling of the gas chamber. At maximum spring compression, the gas port is preferably situated forward of the rear bushing. The gas port is preferably situated at a rear-most end of the gas chamber.
In an alternate embodiment, the present invention is a firearm comprising a barrel assembly, a forward receiver, and a receiver brake; wherein the barrel assembly is located inside of the forward receiver; wherein the barrel assembly comprises a barrel, an extension spring, a combined gas regulator and gas tube, and an extended barrel bushing tube; wherein the extended barrel bushing tube is affixed to the forward receiver; wherein the extension spring lies between a rear flange of the combined gas regulator and gas tube and a forward flange of the extended barrel bushing tube; wherein the receiver brake abuts up against a distal surface of the forward flange of the extended barrel bushing tube; wherein a proximal end of the extension spring abuts up against and is affixed to the rear flange of the combined gas regulator and gas tube; wherein a distal end of the extension spring abuts up against and is affixed to the forward flange of the extended barrel bushing tube; wherein the rear flange of the combined gas regulator and gas tube is fixedly attached to the barrel; wherein the forward flange of the extended barrel bushing tube is affixed to the forward receiver; and wherein the receiver brake is fixedly attached to the forward receiver on a distal end of the forward receiver, the receiver brake comprising one or more interior baffles extending laterally across a width of the receiver brake, each of the baffles having a central bore that is configured to allow passage of a projectile through the central bore after the projectile exits a distal end of the barrel.
In a preferred embodiment, the combined gas regulator and gas tube comprises a gas tube portion and a gas regulator portion, and the gas tube portion extends forward of the gas regulator portion. Preferably, the combined gas regulator and gas tube forms a ceiling of the gas chamber, the barrel forms a rear wall of the gas chamber, and a proximal end of the extended barrel bushing tube forms a front wall of the gas chamber. At maximum spring extension, the gas port is preferably situated forward of the rear flange of the combined gas regulator and gas tube. At maximum spring extension, the combined gas regulator and gas tube and the extended barrel bushing tube are preferably configured to overlap, thereby preventing the gas chamber from losing pressurization.
In an alternate embodiment, the present invention is a firearm comprising a barrel assembly, a forward receiver, and a receiver brake; wherein the barrel assembly is located inside of the forward receiver; wherein the barrel assembly comprises two compression springs, a rear bushing, an external gas cylinder, and a piston rod; wherein the rear bushing is affixed to the forward receiver; wherein the external gas cylinder is secured to the barrel; wherein the two compression springs are situated external to the barrel without encircling it; wherein a proximal end of each of the two compression springs abuts up against the rear bushing; wherein a proximal end of the piston rod forms a gas chamber; wherein the barrel comprises a gas port that is in fluid communication with the gas chamber; and wherein the receiver brake is fixedly attached to the forward receiver on a distal end of the forward receiver, the receiver brake comprising one or more interior baffles extending laterally across a width of the receiver brake, each of the baffles having a central bore that is configured to allow passage of a projectile through the central bore after the projectile exits a distal end of the barrel.
In a preferred embodiment, the external gas cylinder is affixed to the barrel with two collars that encircle the barrel and are affixed to the gas cylinder, and a distal end of each of the two compression springs terminates in a recess in the forward collar. Preferably, the rear-most of the two collars is configured to regulate the volume of gas entering the gas chamber via the gas port.
A. Overview
In semi-automatic firearms, energy is needed to cycle the operating system. The present invention is based on a recoil operating system, which allows the barrel to move in relation to the rest of the firearm and in relation to the shooter. The present invention also incorporates an integrated gas-assist system in which the barrel itself acts as the gas piston.
Typical modern firearms have fixed barrels, which means that any recoil (as an equal and opposite reaction to the fired projectile) is transferred directly to the receiver and then to the shooter, unless it is reduced by a muzzle brake or an external mechanism. Because muzzle brakes and other external recoil-reducing mechanisms have a limited effect, fixed barrel firearms are ultimately limited in performance as they cannot fire ammunition with high energy output without unacceptable levels of discomfort to the shooter.
One drawback of recoil operating systems is the possibility of reduced reliability due to differences in the energy balance between the fired round and the operating system demand. These differences may arise because of different ammunition or varying weapon conditions, such as fouling or heating. If the firearm has a fixed energy balance system, then variations in the energy input or output can result in either misfires or excess recoil. The present invention overcomes these disadvantages by incorporating an integrated gas-assist system and receiver brake into a recoil operating system.
In the present invention, the gas-assist system is similar to a gas-piston operating system (such as is described in some of the prior art examples discussed above) except that it works in conjunction with the recoil system rather than independently of it. The gas-assist system of the present invention uses the barrel, which is already moving as a function of barrel recoil, as the piston and effectively uses the firearm receiver as the piston housing. When barrel recoil does not prove sufficient energy to cycle the action, the gas-assist system provides the rest of the energy needed to do so without increasing any recoil effect on the shooter. Depending on the balance of weight between the moving, operating parts and the stationary firearm receiver, the gas-assist system may in fact reduce the recoil felt by the shooter by pulling the receiver forward during the firing cycle.
The receiver brake of the present invention functions similarly to a conventional muzzle brake except that the barrel is free to recoil, applying recoil energy to the operating system, while the receiver brake acts on the receiver, pulling it forward to reduce felt recoil at the same moment at which the barrel begins to move rearward. Through the use of appropriate springs, which are described more fully below, the energy of both systems (the recoil system and the gas-assist system) is balanced, and recoil is either completely neutralized or drastically reduced.
Long recoil operation of firearms has been in existence for over 100 years. In these systems, at the moment of firing, the barrel recoils rearward, propelled by the energy of the fired projectile. The moving barrel pushes the bolt and carrier rearward, compressing two spring assemblies, the barrel return spring assembly and the bolt return spring assembly. During this action, the hammer is usually cocked. At the end of the barrel travel, the bolt is held to the rear while the barrel is allowed to return forward, powered by the previously-compressed barrel return spring(s). The movement of the barrel away from the bolt and carrier separates the bolt from the barrel chamber, extracts the spent cartridge, and allows that cartridge to be ejected. Once the barrel returns forward, the bolt and carrier are released to return forward (in closed bolt systems), and that process feeds and chambers a round, preparing the weapon for subsequent firing. There are some variations to this system, but the principle of utilizing the barrel's recoil to energize the operating system is the common factor in recoil-operated systems.
The integrated gas-assist system of the present system provides additional operating energy and further reduces recoil. This system is novel in that it uses the barrel as the piston and the receiver as the cylinder. Specifically, the present invention transforms the firearm into a pneumatic actuator by: (i) using the firearm receiver as the cylinder (or body) by means of a gas tube that is fixed relative to the receiver; and (ii) using the barrel as a piston by powering it rearward in relation to the receiver. A gas regulator that is fixed to the barrel acts as the plunger and can be adjusted to allow different amounts of gas to enter the cylinder chamber (that is, the inside of the receiver), which is similar to the process used in gas-operated firearms. A bushing that is situated around the barrel and fixed to the receiver provides the necessary last piece of the closed system.
In operation, the sequence of event events is as follows. First, pressurized gas pushes the projectile down the barrel. When the projectile passes the gas port in the barrel, the pressurized gas flows through the port (as controlled by the gas regulator) and enters the closed chamber created by the barrel bushing on the forward end, the gas tube around the exterior of the barrel, and the gas regulator on the rear end of the gas chamber. As the chamber is pressurized and the projectile continues to move down the barrel toward the muzzle, the barrel bushing (which is attached to the receiver) is pushed forward, and the gas regulator (which is attached to the barrel) is pushed rearward. As a result, the barrel is actuated, applying work against the friction of the operating system and compressing the return springs that restore the operating system to the staring starting position. At the same moment, the projectile exits the barrel, reducing the gas pressure, and the recoil acts on the barrel, providing the rest of the energy needed to cycle the operating system. The operating cycle is completed, and all parts return to the starting position by means of the return springs, closing the gas-assist chamber and preparing it for additional firing.
The present invention encompasses four distinct embodiments of the same concept: a long gas-assist system (or “long system”), a medium gas-assist system (or “medium system”), a short gas-assist system (or “short system”), and an external gas-assist system (or “external system”). All four of these embodiments incorporate the gas-assist system with a recoil operating system. The description set forth in the preceding paragraph applies to the long, medium and short system embodiments of the present invention. All four embodiments are discussed more fully below in relation to the figures.
B. Detailed Description of the Figures
The forward flange of the combined gas regulator/gas tube 17 is situated against a forward flange on the extended barrel bushing tube 20, the latter of which is affixed to the shroud 3 at the muzzle end of the barrel. This flange 17 doubles as a gas regulator knob that can be turned by the operator to adjust the gas-assist strength without weapon disassembly. Both the rearward bushing 15 and the extended barrel bushing tube 20 are stationary, whereas the combined gas regulator/gas tube 17 moves with the barrel 4. The combined gas regulator/gas tube 17 is preferably long enough to house the extended barrel bushing tube 20 (with the exception of its forward flange) and allow the barrel 4 and combined gas regulator/gas tube 17 to move rearward together for the length of the cycle travel distance without separating from the extended barrel bushing tube 20.
As gas enters the gas chamber 24 via the gas port 25, the increasing gas pressure within the gas chamber 24 causes the barrel 4 and extended barrel bushing tube 23 to be pushed apart from one another. Because the forward flange of the extended barrel bushing tube 23 is affixed to the shroud 3, the barrel 4 moves rearward with the combined gas regulator/gas tube 22.
Although omitted for clarity purposes, each of the two compression springs 28 surrounds a telescoping spring guide rod assembly (not shown) that keep the compression springs 28 in place and prevents them from bowing outward when compressed. On the forward end, the spring guide rod assembly is secured to the barrel; on the rear end, it is secured to the receiver. Each spring guide rod assembly is comprised of an outer tube and an inner rod, which fit together telescopically, and a compression spring that is configured to bias the spring guide rod assembly in an extended position. Similar guide rod assemblies are used in other firearms, such as the telescopic rod found in an AK47 rifle.
In those embodiments that incorporate a compression spring (that is, the long-barrel, medium-barrel and external-barrel embodiments), the compressed spring must be long enough to provide consistent spring resistance during the entire cycle process. A safe estimate is that the uncompressed spring is twice the cycle length so that the fully compressed spring would typically be the same as a cycle length. Although the length of each component ultimately affects the overall minimum barrel length, the most critical factors are the cycle length and the compressed spring length. The cycle length is based primarily on the cartridge length. The compressed spring length can be shortened through the use of wave springs or flat compression springs.
All of the embodiments discussed above incorporate a receiver brake 5 that is attached to the shroud 3. By contrast, muzzle brakes, as are used in connection with conventional firearms, are attached to the barrel. The receiver brake of the present invention is configured as shown in the figures; that is, it is generally rectangular in shape with one or more interior baffles extending laterally across the width of the receiver brake, each of the baffles having a central bore for passage of the projectile after it exits the distal end of the barrel. The receiver brake is situated inside of the shroud on the distal (or muzzle) end of the firearm, as shown.
The purpose of the receiver brake is to pull the receiver forward at the time of firing, thereby counteracting felt recoil to the shooter. When the barrel is in battery and fully forward, it is in contact, but not fixed to, the receiver brake. As the gas emitted by the detonation of the cartridge hits the receiver brake, that gas provides a forward force against the baffles on the inside of the receiver brake. During firing, the exiting gases act on the receiver brake in a similar manner to the action of gases on a muzzle brake, except that rather than counteracting the recoil forces acting on the barrel, the receiver brake acts only on the receiver, pulling it forward as rearward pressure begins to be applied by the recoiling barrel. The forward movement of the shroud caused by the receiver brake serves to further compress the spring (in the case of those embodiments that incorporate the compression spring) or extend the spring (in the case of the short-barrel embodiment).
In alternate embodiments, a muzzle brake may be used in addition to the receiver brake of the present invention; however, the muzzle brake serves to reduce the barrel's recoil energy. The present invention does not aim to reduce any of the barrel's recoil energy but rather to redirect it toward the operation of the firearm. At the same time, the receiver brake reduces the felt recoil to the shooter.
In preferred embodiments, the minimum barrel length is calculated as follows:
For the long-barrel embodiment: chamber+rear bushing+compressed spring+cycle length+gas regulator+barrel bushing+cycle length.
For the medium-barrel embodiment: chamber+rear bushing+compressed spring+cycle length+gas tube flange+extended barrel bushing flange.
For the short-barrel embodiment:
Chamber+gas tube flange+cycle length+parts overlap (0.5 inches at full extension).
For the external-barrel embodiment:
Chamber+rear bushing+compressed spring+cycle length+spring housing wall (muzzle end of barrel). As used herein, the term “spring housing wall” refers to that part of the forward collar 29 that lies between the distal end of the compression spring 28 and the receiver brake 5 (see
Referring to the various embodiments described above, the long-barrel embodiment has the advantage of simplicity; however, it requires a long barrel and does not allow for gas regulator changes without disassembly. The medium-barrel embodiment can be used with a shorter barrel, but a disadvantage of this embodiment is that there is an additional sleeve layer around the barrel (the extended barrel bushing tube), which may add to the overall weight of the firearm. A significant advantage of the medium-barrel embodiment is that it allows for adjustment of the gas regulator without disassembly of the firearm. The short-barrel embodiment can be used with a rifle-caliber pistol, and the gas regulator can be adjusted by the operator without disassembly; however, the extremely short barrel length will greatly reduce the overall weight of the firearm, which may cause additional felt recoil. Finally, the external-barrel embodiment provides advantages in terms of manufacturing and ease of cleaning. Parts external to the barrel may generate additional lifting or lowering forces during firing, which could have a cumulative effect and pull the barrel off target during automatic fire. For this reason, dual springs and dual pistons on opposites sides of the barrel (as shown and described herein) are preferred to counter these forces.
Although the preferred embodiment of the present invention has been shown and described, it will be apparent to those skilled in the art that many changes and modifications may be made without departing from the invention in its broader aspects. The appended claims are therefore intended to cover all such changes and modifications as fall within the true spirit and scope of the invention.
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