A humidifier includes a base configured to retain a body of liquid therein, a top cover, and a seal disposed between the top cover and the base. At least a portion of the base is constructed of a heat conducting material. The top cover defines both an inlet and an outlet communicated with an interior of the base. The inlet is configured to receive pressurized breathable gas and the outlet is configured to deliver the pressurized breathable gas with added humidity.
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0. 8. A humidifier for humidifying a flow of pressurized breathable gas to be delivered to a patient, the humidifier comprising:
a top cover, a base and a gasket that seals the top cover and the base, the top cover being connected to the base via a snap-fit fastener, the top cover including a humidifier inlet and a humidifier outlet, the base configured to contain water when the humidifier is oriented in an upright, operating position;
the humidifier inlet being configured to receive a flow of pressurized breathable gas in a horizontal direction in the upright, operating position;
the humidifier outlet being configured to deliver the flow of pressurized breathable gas in a horizontal direction in the upright, operating position;
the base comprising a bottom with a heat conducting metallic material configured to contact a heating element to heat the water;
wherein the humidifier is configured to direct the flow of pressurized breathable gas downwards into the base to humidify the flow of pressurized breathable gas, and further configured to direct the flow of pressurized breathable gas upwards from the base for delivery through the humidifier outlet,
wherein the top cover includes a gas introduction chamber adapted to receive the flow of pressurized breathable gas from the humidifier inlet, the gas introduction chamber extending along a substantially lateral direction and into the humidifier;
wherein the humidifier further includes a humidification chamber in communication with the gas introduction chamber and the humidifier outlet, the humidification chamber comprising a bottom portion below the gas introduction chamber when the humidifier is in the upright, operating position, and a side portion beside the gas introduction chamber when the humidifier is in the upright, operating position, and
wherein a continuous upper wall of the top cover forms an upper boundary of both the gas introduction chamber and at least the side portion of the humidification chamber.
0. 40. A humidifier for humidifying a flow of pressurized breathable gas to be delivered to a patient, the humidifier comprising:
a humidifier body configured to retain a body of liquid having a predetermined maximum volume, the humidifier body comprising:
a humidifier body inlet configured to receive a flow of pressurized breathable gas;
a humidifier body outlet adapted to deliver the flow of pressurized breathable gas with added humidity;
a gas introduction chamber having a gas introduction chamber inlet, the gas introduction chamber inlet being adapted to receive the flow of pressurized breathable gas from the humidifier body inlet;
a humidification chamber in communication with the gas introduction chamber and the humidifier body outlet, the humidification chamber having a bottom surface comprising heat conductive metallic material,
a vertical passage of closed cross sectional shape connecting the gas introduction chamber to the humidification chamber, the vertical passage being configured to direct the flow of pressurized breathable gas in a downwards direction towards an approximate center of the humidification chamber, and
a cover that defines an upper boundary of both the gas introduction chamber and at least a portion of the humidification chamber, the cover including the humidifier body outlet, wherein:
the gas introduction chamber inlet faces a horizontal direction when the humidifier is in an upright, operating position,
the humidification chamber comprises a bottom portion below the gas introduction chamber when the humidifier is in the upright, operating position, and comprises a side portion beside the gas introduction chamber when the humidifier is in the upright, operating position,
the entire gas introduction chamber is positioned above the body of liquid when the humidifier body retains the predetermined maximum volume of liquid and is in the upright, operating position, and
the gas introduction chamber and the humidification chamber are configured so that the possibility of liquid flowing from the humidification chamber and out through the humidifier body inlet is discouraged or prevented when the humidifier body retains the maximum volume of liquid and is rotated from the upright, operating position to a non-upright position that would otherwise tend to direct liquid back towards the humidifier body inlet.
0. 1. A humidifier assembly for a CPAP apparatus, comprising
a humidifier including
a base configured to retain a body of liquid therein, at least a portion of the base being constructed of a heat conducting material,
a top cover, and
a seal disposed between the top cover and the base; and
a connecting structure configured to connect between the CPAP apparatus and humidifier and allow communication of an outlet of the CPAP apparatus with the inlet of the humidifier, the connecting structure including
a housing providing a base portion to support the humidifier thereon, and
a retaining mechanism configured to secure the connecting structure to the CPAP apparatus,
wherein the base portion includes a heating element in contact with the heat conducting material of the base of the humidifier.
0. 2. A humidifier assembly according to
0. 3. A humidifier assembly according to
0. 4. A humidifier assembly according to
0. 5. A humidifier assembly according to
0. 6. A humidifier assembly according to
0. 7. A CPAP apparatus including a humidifier assembly according to
0. 9. The humidifier according to claim 8, further configured so that the humidifier inlet and the humidifier outlet are positioned above the water when the base retains a predetermined maximum volume of water and the humidifier is in the upright, operating position, and wherein the gas introduction chamber and the humidification chamber are configured so that when the base retains the predetermined maximum volume of water and the humidifier is rotated around a horizontal axis parallel to a bottom surface of the humidifier, from the upright, operating position to a non-upright position, the possibility of water flowing from the humidification chamber and out through the humidifier inlet is discouraged or prevented.
0. 10. The humidifier according to claim 8, wherein the humidifier further includes a downwardly extending divider wall positioned adjacent an outlet of the gas introduction chamber.
0. 11. The humidifier according to claim 8, wherein the gas introduction chamber is positioned above the water when the base retains a predetermined maximum volume of water and is in the upright, operating position.
0. 12. The humidifier according to claim 8, wherein the humidifier includes a vertical passage of closed cross-sectional shape constructed to guide the flow of pressurized breathable gas from the gas introduction chamber to the humidification chamber.
0. 13. The humidifier according to claim 12, wherein the gasket and at least a portion of the vertical passage is formed as an integrated unit.
0. 14. The humidifier according to claim 8, wherein the gasket includes a closed vertical passage adapted to guide the flow of pressurized breathable gas from the gas introduction chamber to the humidification chamber.
0. 15. The humidifier according to claim 8, wherein a volume of the gas introduction chamber is smaller than a volume of the humidification chamber.
0. 16. The humidifier according to claim 15, wherein the volume of the humidification chamber is greater than a predetermined maximum volume of water contained in the base.
0. 17. The humidifier according to claim 8, wherein:
the humidifier inlet and the humidifier outlet are configured to be positioned above the water when the base retains a predetermined maximum volume of water and the humidifier is in the upright, operating position,
the gas introduction chamber and the humidification chamber are configured so that when the base retains the predetermined maximum volume of water and the humidifier is rotated around a horizontal axis parallel to a bottom surface of the humidifier, from the upright, operating position to a non-upright position, the possibility of water flowing from the humidification chamber and out through the humidifier inlet is discouraged or prevented,
the humidifier further includes a downwardly extending divider wall positioned adjacent an outlet of the gas introduction chamber,
the gas introduction chamber is positioned above the water when the base retains the predetermined maximum volume of water and is in the upright, operating position,
the humidifier includes a vertical passage of closed cross-sectional shape constructed to guide the flow of pressurized breathable gas from the gas introduction chamber to the humidification chamber, the vertical passage being formed as part of the gasket,
a volume of the gas introduction chamber is smaller than a volume of the humidification chamber,
the volume of the humidification chamber is greater than the predetermined maximum volume of water.
0. 18. The humidifier according to claim 8, wherein the heat conducting metallic material comprises a metallic plate having a horizontal portion and an upstanding wall along at least a portion of the metallic plate, the upstanding wall having a lip positioned at a distal end of the upstanding wall, the lip extending generally parallel to the horizontal portion of the plate.
0. 19. The humidifier according to claim 18, further comprising a resilient seal member positioned at a junction where the metallic plate and aside wall portion of the base meet.
0. 20. A CPAP system including a blower to generate the flow of pressurized breathable gas and the humidifier according to claim 8.
0. 21. A CPAP system including:
a CPAP apparatus having a blower to generate the flow of pressurized breathable gas; and
a housing with a humidifier receptacle within which the humidifier of claim 8 is removably disposed.
0. 22. The CPAP system according to claim 21, wherein the blower and the housing are rigidly connected together.
0. 23. The CPAP system according to claim 21, wherein the housing has a base portion including the heating element and a retaining portion configured to secure the humidifier in position, the retaining portion extending substantially parallel to the base portion and being positioned above the top cover, the retaining portion having a downwardly facing surface that engages an exterior portion of the humidifier, wherein the humidifier inlet is positioned to receive the flow of pressurized breathable gas once the humidifier is loaded into the humidifier receptacle.
0. 24. The CPAP system according to claim 23, further comprising a securing mechanism that releasably locks the humidifier in the humidifier receptacle.
0. 25. The CPAP system according to claim 24, wherein the securing mechanism includes at least one movable locking lug that is movable between a locked position in engagement with the housing and an unlocked position, the securing mechanism further including a biased member that supports the at least one movable locking lug, the biased member being manually operable to move the lug from the locked position to the unlocked position, thereby allowing the humidifier to be withdrawn from the humidifier receptacle.
0. 26. A humidifier assembly for a CPAP apparatus, comprising:
the humidifier according to claim 8;
a housing providing a receptacle within which the humidifier is at least partly disposed in a removable manner by horizontally inserting the humidifier within and pulling it out of the receptacle, the housing comprising a base portion forming a lower surface of the receptacle and configured to support the humidifier thereon, the base portion including the heating element adapted to be in thermal contact with the heat conducting metallic plate of the base when the humidifier is disposed in the receptacle,
a retaining portion configured to secure the humidifier in position relative to the housing, the retaining portion extending substantially parallel to the base portion and being spaced above the lower surface of the base portion, the retaining portion having a downwardly facing surface that engages an exterior portion of the humidifier as the humidifier is horizontally loaded into the receptacle, the retaining portion being positioned to constrain the humidifier such that, during assembly, the heat conducting metallic plate of the base of the humidifier slides against the heating element, wherein the humidifier inlet of the humidifier is provided at a rear wall of the humidifier and is positioned to receive the flow of pressurized breathable gas once the humidifier is loaded into the receptacle; and
a securing mechanism that releasably locks the humidifier at least partly in the receptacle.
0. 27. The humidifier assembly according to claim 26, wherein the at least one securing mechanism includes a pair of locking lugs formed on the humidifier, each of the lugs being configured to be received in a respective recess of the housing once the humidifier is inserted to the housing.
0. 28. The humidifier assembly according to claim 25, wherein the top cover includes an upper portion having an external recess.
0. 29. The humidifier assembly according to claim 26, wherein at least a portion of the humidifier remains exposed when the humidifier is received within the receptacle.
0. 30. The humidifier assembly according to claim 26, wherein the heating element is a flat plate-like resistance heater.
0. 31. The humidifier assembly according to claim 26, wherein the securing mechanism includes a plurality of locking lugs formed on the humidifier and plurality of recesses provided in the housing, wherein the humidifier is structured for connecting to the housing by moving the humidifier in a generally horizontal direction relative to the housing until a fully inserted position is achieved, at which position the lugs are moveable in a generally vertical direction into the respective recesses, to therefore lock the humidifier against withdrawal from the housing.
0. 32. The humidifier assembly according to claim 31, wherein each lug positively engages with a side wall surface of the respective recess when in the fully inserted position, each said side wall surface extending in the generally vertical direction.
0. 33. The humidifier assembly according to claim 32, further comprising a biasing element to bias the locking lugs into the respective recesses.
0. 34. The humidifier assembly according to claim 33, wherein, to allow removal of the humidifier from the housing, the biasing element is manually movable to allow the lugs to withdraw from engagement with the recesses, at which point the humidifier is pulled out from the housing in the generally horizontal direction.
0. 35. The humidifier assembly according to claim 26, wherein a predetermined maximum volume of water is contained entirely in the humidification chamber when the humidifier within the housing is in the upright operating orientation.
0. 36. The humidifier assembly according to claim 26, wherein the housing includes an upstanding wall portion extending in a substantially vertical orientation compared to the base portion of the housing, the rear wall being positioned proximate the upstanding wall portion when the humidifier is fully inserted relative to the housing, the upstanding wall portion including an opening in the wall that aligns with the humidifier inlet of the humidifier when the humidifier is fully inserted relative to the housing, the opening being configured to allow communication of the flow of pressurized breathable gas from an outlet of the CPAP apparatus to the humidifier inlet of the humidifier.
0. 37. The humidifier assembly according to claim 36, wherein the humidifier inlet of the humidifier comprises a generally cylindrical tube.
0. 38. A CPAP system including the CPAP apparatus and the humidifier assembly of claim 26.
0. 39. The CPAP system according to claim 38, wherein the CPAP apparatus includes a controller to control the heating element.
0. 41. The humidifier according to claim 40, wherein:
a volume of the gas introduction chamber is smaller than a volume of the humidification chamber,
the humidifier body inlet and the humidifier body outlet are positioned on opposite sides of the humidifier body,
the volume of the humidification chamber is greater than the predetermined maximum volume of liquid,
a maximum level of liquid in the humidifier body remains below both the gas introduction chamber inlet and an outlet of the gas introduction chamber in the upright, operating position, and
the humidifier body inlet being positioned on a rear side wall of the humidifier body.
0. 42. The humidifier according to claim 40, wherein the gas introduction chamber is positioned to receive the flow of pressurized breathable gas from the humidifier body inlet of the humidifier, the gas introduction chamber being oriented to direct the pressurized breathable gas in a substantially horizontal direction when the humidifier is in the upright working orientation, the humidifier further including a substantially vertically extending passage oriented to direct the pressurized breathable gas from the gas introduction chamber in a downward direction towards liquid contained in the humidification chamber.
0. 43. The humidifier according to claim 42, wherein the non-upright position includes an up-ended position in which a rear side wall of the humidifier is vertically below a front side wall of the humidifier, whereby even if a liquid level within the humidifier is higher than the inlet of the humidifier, liquid is discouraged or prevented from exiting through the humidifier body inlet.
0. 44. The humidifier according to claim 40, wherein the humidifier body includes a base to contain the predetermined maximum volume of liquid, the base being movably connected to the cover via a snap fit connection.
0. 45. The humidifier according to claim 40, wherein at least a portion of the humidifier remains exposed when the humidifier is received within a humidifier receptacle.
0. 46. The humidifier according to claim 40, wherein the humidifier body includes a rear side wall including the humidifier body inlet, the rear wall extending in a substantially vertical direction when the humidifier is in the upright working orientation.
0. 47. The humidifier according to claim 40, wherein the gas introduction chamber is positioned to receive the flow of pressurized breathable gas from the humidifier body inlet of the humidifier body, the gas introduction chamber is oriented to direct the flow of pressurized breathable gas in a substantially horizontal direction when the humidifier is in the upright working orientation, and the humidifier further includes a vertical passage communicating the gas introduction chamber with the humidification chamber, and
wherein the non-upright position includes a position in which the humidifier body inlet faces downward and the vertical passage is positioned at a level higher than the humidifier body inlet, whereby liquid is discouraged or prevented from moving from the humidification chamber and exiting through the humidifier body inlet.
0. 48. The humidifier according to claim 40, wherein:
a volume of the gas introduction chamber is smaller than a volume of the humidification chamber,
the humidifier body inlet and the humidifier body outlet are positioned on opposite sides of the humidifier body,
the volume of the humidification chamber is greater than the predetermined maximum volume of liquid,
a maximum level of liquid in the humidifier body remains below both the gas introduction chamber inlet, an outlet of the gas introduction chamber and the vertical passage in the upright, operating position,
the humidifier body inlet is positioned on a rear side wall of the humidifier body,
the gas introduction chamber is positioned to receive the flow of pressurized breathable gas from the humidifier inlet, the gas introduction chamber being oriented to direct the pressurized breathable gas in a substantially horizontal direction when the humidifier body is in the upright working orientation, the humidifier body further including a guide oriented to direct the flow of pressurized breathable gas from the gas introduction chamber in a downward direction towards liquid contained in the humidification chamber,
the humidifier body further comprises a base and a snap fit clip to detachably connect the base and the cover,
the rear sidewall extends in a substantially vertical direction when the humidifier is in the upright working orientation, and
the non-upright position includes a position in which the humidifier body inlet faces downward, whereby liquid is discouraged or prevented from moving from the humidification chamber and exiting through the humidifier body inlet.
0. 49. The humidifier according to claim 40, wherein:
a volume of the gas introduction chamber is smaller than a volume of the humidification chamber,
the volume of the humidification chamber is greater than the predetermined maximum volume of liquid,
a maximum level of liquid in the humidifier body remains below both the gas introduction chamber inlet and the gas introduction chamber outlet in the upright, operating position,
the humidifier body inlet being positioned on a side wall of the humidifier body,
the gas introduction chamber is positioned to receive the flow of pressurized breathable gas from the humidifier body inlet, the gas introduction chamber being oriented to direct the flow of pressurized breathable gas in a substantially horizontal direction when the humidifier is in the upright working orientation, the humidifier further including a substantially vertically extending passage oriented to direct the pressurized breathable gas from the gas introduction chamber in a downward direction towards liquid contained in the humidification chamber,
wherein the humidifier further comprises base to contain the liquid and a snap fit clip to detachably connect the base and the cover,
the side wall extends in a substantially vertical direction when the humidifier is in the upright working orientation, and
the non-upright position includes a position in which the inlet faces downward and the passage is positioned at a level higher than the humidifier body inlet, whereby liquid is discouraged or prevented from moving from the humidification chamber and exiting through the humidifier body inlet.
0. 50. A CPAP system including a blower to generate a flow of pressurized breathable gas and the humidifier according to claim 40.
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22 42 and 24 44 of the gasket 38.
As shown in
In use, a predetermined maximum volume of liquid is poured into the receptacle 60 of the base 40 after removing the top cover 36 and the sealing gasket 38 from the base 40. The top cover 36 and the sealing gasket 38 are then reattached to the base 40. As shown in
In the working upright orientation of the humidifier 30, as shown in
Similarly as with the embodiment illustrated in
For each of the orientations of the humidifier 30 shown in
In
In
In
The humidifier 30 thus ensures that the body of liquid 78 is disposed in one of (a) only the second chamber 76, or (b) portions of the first and second chambers 74, 76 at a level below the inlet 32, to prevent liquid from exiting through the inlet 32 at orientations of the humidifier 30 up to an angle of about 90° from the working upright orientation. In the illustrated embodiment, a number of features of the humidifier 30 contribute to ensuing this function. These include relive positions of the inlet 32 and first aperture 50. More particularly, the inlet 32 and first aperture 50 are located on opposing ends of the first chamber 74. Also, the volume of the second chamber 76 is larger than the volume of the first chamber 74, which is assisted by the raised portion 48 of the gasket 38 so that liquid displaced from the first chamber 74 may be accommodated within the second chamber 76 without overflow through aperture 50. Furthermore, the outlet 34 is located closer to the first aperture 50 than the inlet 32, which assists in ensuing that liquid will exit via the outlet 34, rather than though the inlet 32.
The humidifier 30 therefore substantially prevents or reduces the risk of water exiting through the inlet 32, which may damage the NIPPV or CPAP apparatus, when the humidifier 30 is in other orientations up to an angle of about 90° from its working upright orientation.
It is contemplated that the humidifier 30 may be used as a retrofit or add-on component for a CPAP apparatus. To facilitate this usage, it may be preferable to provide a connecting structure 100 that is configured to connect between the CPAP apparatus and humidifier 30. As shown in
To facilitate connection of the humidifier 30 to the connecting strut 100, it is contemplated that another embodiment of a humidifier, indicated at 120 in
As shown in
Referring back to
In certain circumstances, it may be desirable to provide heated humid air to the respirator mask. Accordingly, another embodiment of the connecting structure, indicated at 150 in is
As shown in
Referring to
It is also contemplated that the heating element 162 may be upwardly resiliently biased to ensure adequate contact between the heating element 162 and the heating plate 174.
As shown in
Jones, Richard Llewelyn, Virr, Alexander, Lithgow, Perry David, Smith, Ian Malcolm, Cheung, Andrew
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Jan 12 2004 | CHEUNG, ANDREW | RESMED R&D LIMITED | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 043610 | /0754 | |
Jan 12 2004 | VIRR, ALEXANDER | ResMed Limited | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 043610 | /0772 | |
Jan 12 2004 | CHEUNG, ANDREW | ResMed Limited | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 043610 | /0772 | |
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