Methods for embedding photocatalytic titanium dioxide in asphalt surfaces to reduce pollutants via photocatalytic reactions are provided herein. One method includes applying an amount of an asphalt surface treatment compound to an upper surface of the asphalt surface, the asphalt surface treatment compound including a mixture of a liquid carrier compound with a titanium dioxide (TiO2) photocatalyst.

Patent
   RE48621
Priority
Mar 13 2013
Filed
Oct 24 2018
Issued
Jul 06 2021
Expiry
Mar 12 2034

TERM.DISCL.
Assg.orig
Entity
Small
0
17
currently ok
1. A method for treating an asphalt surface, the method comprising: impregnating an upper surface of the asphalt surface with an amount of an asphalt surface treatment compound, the asphalt surface treatment compound comprising a mixture of a liquid asphalt carrier compound with a titanium dioxide (TiO2) photocatalyst, wherein the liquid asphalt carrier compound includes a petroleum-based asphalt sealant uniformly penetrating to a predetermined depth throughout the asphalt surface and carrying the TiO2 photocatalyst throughout the predetermined depth of the asphalt surface.
5. A method, comprising: impregnating an upper surface of the asphalt surface with a photocatalytic compound, the photocatalytic compound including a an asphaltic liquid asphalt carrier compound in which, wherein the photocatalytic compound penetrates the asphalt surface down to a predetermined depth of at least a quarter of an inch relative to an the upper surface of the asphalt surface, wherein the asphaltic liquid carrier compound includes a petroleum-based asphalt sealant uniformly penetrating to the predetermined depth throughout the asphalt surface and carrying the photocatalytic compound throughout the predetermined depth of the asphalt surface.
11. An asphalt surface treatment compound, comprising: an amount of an asphaltic liquid carrier compound mixed with an amount of a titanium dioxide (TiO2) photocatalyst, wherein the asphaltic liquid carrier compound penetrates an asphalt surface down to a predetermined depth of at least a quarter of an inch relative to an upper surface of the asphalt surface, the asphaltic liquid carrier compound impregnating the asphalt surface, wherein the asphaltic liquid carrier compound includes a petroleum-based asphalt sealant uniformly penetrating to the predetermined depth throughout the asphalt surface and carrying the TiO2 photocatalyst throughout the predetermined depth of the asphalt surface.
2. The method according to claim 1, wherein the liquid asphalt carrier compound penetrates the asphalt surface down to between a depth range of approximately a quarter of an inch to approximately a half of an inch, inclusive, as measured from an upper surface of the asphalt surface, so as to distributively embed the titanium dioxide (TiO2) photocatalyst therein.
3. The method according to claim 1, further comprising texturing the upper surface of the asphalt surface.
4. The method according to claim 1, wherein the TiO2 photocatalyst comprises an anatase powder form of TiO2 nanoparticles that is mixed into the liquid asphalt carrier compound.
6. The method according to claim 5, further comprising selecting an, for the photocatalytic compound, the asphaltic carrier liquid for the photocatalytic compound carrier compound that reduces an amount of nitrogen oxides (NOx) and volatile organic compounds (VOC).
7. The method according to claim 6, further comprising mixing the photocatalytic compound by combining an the asphaltic liquid carrier compound with an amount of a titanium dioxide (TiO2) photocatalyst.
8. The method according to claim 7, wherein the TiO2 photocatalyst comprises an anatase powder form of TiO2 nanoparticles.
9. The method according to claim 7, wherein the asphaltic liquid carrier compound restores plasticity and durability of an asphalt binder of the asphalt surface.
10. The method according to claim 5, further comprising calculating an amount of asphalt surface treatment the asphaltic liquid carrier compound that is necessary to ensure that the asphalt surface is penetrated and embedded with the photocatalytic material compound to a sufficient the predetermined depth.
12. The asphalt surface treatment compound according to claim 11, wherein the TiO2 photocatalyst comprises an anatase powder form of TiO2 nanoparticles.
13. The asphalt surface treatment compound according to claim 12, wherein the asphaltic liquid carrier compound restores plasticity and durability of an asphalt binder of the asphalt surface.

an As asphalt surface may comprise any product or mixture that comprises an asphalt or bitumen binder, and specifically asphalt surfaces that exude or produce nitrogen oxides (NOX), volatile organic compounds (VOC), and other pollutants.

The hydroxyl radicals in turn oxidize nitrogen oxides as follows:
NO+*OH→NO2+H*
NO2+*OH→NO3−+H+

Other reactive effects occur with volatile organic compounds (VOC) and some other pollutants. Since TiO2 functions as a catalyst and is not consumed in the reaction, the photocatalytic effect continues. If the TiO2 is in place at the surface of an asphalt roadway, it removes a significant quantity of NOX and VOCs from the environment nearest their source. If TiO2 is uniformly impregnated into the asphalt to a given depth the pollution-reducing capability of the asphalt will automatically and continuously self-regenerate as the surface layers are subjected to the normal wear of traffic and other environmental factors.

The present technology impregnates the asphalt surface with TiO2 by applying specialized penetrating carrier liquid(s) to the surface of an asphalt surface. These carriers are designed and proven to carry chemicals into asphalt. The TiO2 is blended into the carrier liquids at a proportion that will result in a uniform distribution of TiO2 nanoparticles throughout the upper three-eights (0.375) inches of the asphalt surface (or alternatively at least a quarter to half an inch in depth).

Examples of carrier liquids that may be used for this purpose are Most of these carrier liquids have the added benefit of restoring the plasticity and durability of the asphalt binder and protecting the asphalt surface from water damage, chloride ion penetration, de-icing salts, and freeze/thaw damage.

The present technology utilizes an anatase powder form of TiO2 nanoparticles at a specific concentration that will result in TiO2 being delivered at the designed rate of application for the impregnated region. It will be understood that other penetrating liquid carriers and/or forms of TiO2, other semiconductors that are photocatalytic and alternate concentration levels, can be employed as deemed suitable by one of ordinary skill in the art.

In one embodiment, an asphalt surface treatment compound is created by mixing together any of the carrier liquids described above with a set amount of TiO2 nanoparticles.

The asphalt surface treatment compound is sprayed onto horizontal road surfaces by a distributor truck with a spray bar of variable length, two to three inches in diameter, utilizing industry standard No. 1 to No. 3 nozzles. The application rate is controlled by a computerized flow manager, which allows the asphalt surface treatment compound to be precisely applied to the road surface, ensuring that the amount of asphalt surface treatment compound applied to the asphalt is sufficient to penetrate to a desired depth.

Once the flow rate computer has been set to the desired application rate, the application of the asphalt surface treatment compound is very accurate due to the computer control of the flow, regardless of travel speed variations of the sprayer. On other surfaces inaccessible to a distributor truck with spray bar, the asphalt surface treatment compound can be applied by hand spraying with a wand, or any other suitable means of application that maintains the required accuracy.

If conditions for a given application dictate that an asphalt pavement be textured for safety or other reasons, abrasive media application methods can be employed prior to spray application of the asphalt surface treatment compound. Exemplary methods are the Skidabrader process and conventional shot blasting, and the like.

In some embodiments, the amount of asphalt surface treatment compound (e.g., carrier compound plus photocatalytic material) that is applied to an asphalt surface should be enough to penetrate asphalt surface down to between a depth range of approximately a quarter of an inch to approximately a half of an inch, inclusive. Further, a concentration of photocatalytic material within the asphalt surface treatment compound should be sufficient to achieve a desired concentration of the photocatalytic material within the asphalt surface. This process of delivering photocatalytic material using a penetrating carrier compound is referred to as distributive embedding.

The depth to which the photocatalytic material should be distributively embedded may depend upon a variety of factors such as aggregate composition of the asphalt surface. By example, the photocatalytic material may only need to penetrate up to one quarter of an inch for asphalt surface that includes an aggregate that resists wear off, whereas an asphalt surface that is known to wear off quickly may require photocatalytic material to be embedded further into the asphalt surface to account for additional wear. Other factors may include expected or average traffic or use patterns that may predict wear off rates, as well as weather information. Other factors that would be apparent to one of ordinary skill in the art are also likewise contemplated for use.

Thus, in some instances, it is required to calculate an amount of asphalt surface treatment compound of the present technology, which will be required to penetrate the asphalt surface down to a sufficient depth relative to an upper surface of the asphalt surface. The examples of factors that affect wear off may be used as a part of this calculation. For example, if it is determined that based upon asphalt surface composition and traffic pattern that an average wear off of 0.005 inches per years is expected, and the lifespan of the road is forty years, the asphalt surface treatment compound should be applied so as to penetrate to a depth of at least one quarter of an inch, as the expected wear off would be 0.2 inches over the forty years.

FIG. 1 is a flowchart of an exemplary method of treating an asphalt surface to reduce the production of nitrogen oxides (NOX), volatile organic compounds (VOC), and other pollutants by in proximity to the asphalt surface.

The method optionally includes preparing 105 the asphalt surface, if necessary, to remove surface contaminates to ensure that the compounds of the present technology can adhere to and penetrate the asphalt surface.

In some embodiments, the method optionally includes texturing 110 the upper surface of the asphalt surface. Again, this includes, for example, using an abrasive technique to prepare the surface of the asphalt surface.

The method also comprises applying 115 an amount of an asphalt surface treatment compound to an upper surface of the asphalt surface (e.g., asphalt roadway or highway for example). As mentioned above, the asphalt surface treatment compound comprises a mixture of a liquid carrier compound with a titanium dioxide (TiO2) photocatalyst. In some instances, the TiO2 photocatalyst is an anatase powder form of TiO2 nanoparticles that is mixed into a liquid carrier compound.

The method includes allowing 120 the treated asphalt surface to dry for a period of time.

FIG. 2 is a method for preparing the asphalt surface treatment compound that includes calculating 205 an amount of asphalt surface treatment compound that is necessary to ensure that the asphalt surface is penetrated and embedded with photocatalytic material to a sufficient depth.

The method also includes selecting 210 a photocatalytic material for the asphalt surface treatment compound that is capable of reducing an amount of nitrogen oxides (NOX) and volatile organic compounds (VOC) produced by in proximity to the asphalt surface.

The method also includes selecting 215 a carrier liquid for the asphalt surface treatment compound that is capable of penetrating and delivering the photocatalytic material to a sufficient depth of the asphalt surface. In some embodiments, the method includes mixing 220 the asphalt surface treatment compound by combining a liquid carrier compound with an amount of the selected photocatalytic material.

FIG. 3 illustrates an asphalt surface section 305 that has been treated with an asphalt surface treatment compound 310. The asphalt surface section 305 is shown as having an upper surface 315. The amount of asphalt surface treatment compound 310 has penetrated down from the upper surface 315 to a depth D. This depth D can range anywhere between at least a quarter of an inch, down to half an inch. Other depths may also be utilized and can vary according to design requirements and usage.

While the present technology has been described in connection with a series of steps, these descriptions are not intended to limit the scope of the technology to the particular forms set forth herein. It will be further understood that the methods of the present technology are not necessarily limited to the discrete steps or the order of the steps described. To the contrary, the present descriptions are intended to cover such alternatives, modifications, and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims and otherwise appreciated by one of ordinary skill in the art.

Dawson, Delbert L., Durante, Colin

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Apr 10 2014DURANTE, COLIND&D EMULSIONS, INC ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0473000589 pdf
Apr 13 2014DAWSON, DELBERT L D&D EMULSIONS, INC ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0473000589 pdf
Oct 24 2018D&D Emulsions, Inc.(assignment on the face of the patent)
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