A position detection apparatus configured to detect a position on a movement surface of a mounted object having the position detection apparatus mounted thereon, includes a moved amount detector configured to detect an amount of movement on the movement surface; a posture detector configured to detect at least a posture of the mounted object on the movement surface; and a position calculator configured to calculate the position of the mounted object, based on the amount of movement and the posture.
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8. A method of detecting a position on a movement surface of a mounted object, the method comprising:
detecting an amount of movement of the mounted object on the movement surface;
detecting, from an angular velocity caused by the movement of the mounted object, at least a posture of the mounted object on the movement surface; wherein the detected angular velocity is obtained from a single sensor;
calculating the position of the mounted object, based on the amount of movement and the posture; and
discharging a liquid droplet for forming an image at the position depending on the position of the mounted object.
0. 20. A method for detecting a position of a droplet discharging apparatus, the method comprising:
detecting an amount of movement of the droplet discharging apparatus on the medium:
detecting, from an angular velocity caused by the movement of the droplet discharging apparatus, at least a posture of the droplet discharging apparatus; wherein the detected angular velocity is obtained from a single sensor;
calculating a position of the droplet discharging apparatus, based on the amount of movement and the posture; and
discharging a liquid droplet for forming an image based on the calculated position of the droplet discharging apparatus.
0. 10. A droplet discharging apparatus comprising:
a moved amount detector configured to detect an amount of movement of the droplet discharging apparatus on a medium;
a posture detector configured to detect, from an angular velocity caused by the movement of the droplet discharging apparatus, at least a posture of the droplet discharging apparatus;
a position calculator configured to calculate a position of the droplet discharging apparatus, based on the amount of movement and the posture; and
a droplet discharger configured to discharge a liquid droplet for forming an image based on the position of the droplet discharging apparatus calculated by the position calculator.
9. A non-transitory computer-readable recording medium having a program stored therein for causing a processor to execute a method of detecting a position on a movement surface of a mounted object, the method comprising:
detecting an amount of movement of the mounted object on the movement surface;
detecting, from an angular velocity caused by the movement of the mounted object, at least a posture of the mounted object on the movement surface; wherein the detected angular velocity is obtained from a single sensor;
calculating the position of the mounted object, based on the amount of movement and the posture; and
discharging a liquid droplet for forming an image at the position depending on the position of the mounted object.
1. A position detection apparatus configured to detect a position on a movement surface of a mounted object having the position detection apparatus mounted thereon, the position detection apparatus comprising:
a moved amount detector configured to detect an amount of movement of the mounted object on the movement surface;
a posture detector configured to detect at least a posture of the mounted object on the movement surface;
a position calculator connected to the moved amount detector and the posture detector, and configured to calculate the position of the mounted object, based on the amount of movement and the posture; and
a timing indicator configured to indicate timing to the moved amount detector and the posture detector,
wherein the timing indicator indicates the timing to detect the posture to the posture detector at the same timing as timing at which the moved amount detector detects the amount of movement.
3. A droplet discharging apparatus comprising:
a position detection apparatus configured to detect a position on a movement surface of a mounted object having the position detection apparatus mounted thereon, the position detection apparatus comprising:
a moved amount detector configured to detect an amount of movement of the mounted object on the movement surface;
a posture detector configured to detect, from an angular velocity caused by the movement of the mounted object, at least a posture of the mounted object on the movement surface; and
a position calculator connected to the moved amount detector and the posture detector, and configured to calculate the position of the mounted object, based on the amount of movement and the posture; and
a droplet discharger connected to the position detection apparatus and configured to discharge a liquid droplet for forming an image at the position depending on the position of the mounted object.
2. A position detection apparatus configured to detect a position on a movement surface of a mounted object having the position detection apparatus mounted thereon, the position detection apparatus comprising:
a moved amount detector configured to detect an amount of movement of the mounted object on the movement surface;
a posture detector configured to detect at least a posture of the mounted object on the movement surface;
a position calculator connected to the moved amount detector and the posture detector, and configured to calculate the position of the mounted object, based on the amount of movement and the posture; and
a floating amount calculator configured to calculate an amount of floating of the mounted object over the movement surface, based on the posture of the mounted object detected by the posture detector,
wherein the position calculator corrects the amount of movement detected by the moved amount detector depending on the amount of floating calculated by the floating amount calculator.
4. The droplet discharging apparatus according to
5. The droplet discharging apparatus according to
wherein the moved amount detector is arranged in a direction perpendicular to the row of the droplet discharging parts.
6. The droplet discharging apparatus according to
wherein the moved amount detector is arranged in series with the row of the droplet discharging parts.
7. The droplet discharging apparatus according to
the droplet discharging apparatus comprises a housing to which the posture detector is mounted, and
the posture detector is mounted at a center position between two walls of the housing.
0. 11. The droplet discharging apparatus according to claim 10, wherein the posture detector detects angular velocity of the droplet discharging apparatus that moves during image forming.
0. 12. The droplet discharging apparatus according to claim 11, wherein the posture detector detects the angular velocity of the droplet discharging apparatus that is rotated around an axis perpendicular to the medium.
0. 13. The droplet discharging apparatus according to claim 11, wherein the position calculator calculates the position, based on the amount of movement and an angle of rotation by adding up the angular velocity.
0. 14. The droplet discharging apparatus according to claim 10, further comprising;
a memory configured to store an initial position of the droplet discharging apparatus and the amount of movement detected by the moved amount detector;
a controller configured to execute initialization of the memory by a power turned on, and indicate that the discharging apparatus is in a state ready once the initialization has been completed.
0. 15. The droplet discharging apparatus according to claim 10, wherein the moved amount detector and the posture detector are mounted on a printed circuit board.
0. 16. The droplet discharging apparatus according to claim 10, wherein the posture detector is placed away from a heating element inside of the droplet discharging apparatus.
0. 17. The droplet discharging apparatus according to claim 10, wherein the posture detector is mounted on a base of the droplet discharging apparatus.
0. 18. The droplet discharging apparatus according to claim 10,
wherein the droplet discharger has a plurality of droplet discharging parts arranged in a row, and
wherein the moved amount detector is arranged in a direction perpendicular to the row of the droplet discharging parts.
0. 19. The droplet discharging apparatus according to claim 10, further comprising;
a housing to which the posture detector is mounted,
wherein the posture detector is mounted at a center position between two walls of the housing.
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where “x” represents the outer product of vectors, and the Coriolis force F is directed to a direction perpendicular to both the moving direction and to the axis of rotation of the body as described above. The MEMS element has, for example, an electrode having a comb-teeth-like structure, and the gyro sensor 31 senses displacement caused by the Coriolis force F as a change of the electrostatic capacity. The signal representing the Coriolis force F is amplified and filtered in the gyro sensor 31, and calculated as the angular velocity to be output. In other words, the angular velocity co can be taken out based on F, m, and v, which are known.
<About Navigation Sensor 30>
The image array 305 includes photodiodes or the like having the sensitivity at the wavelength of the LED light, to generate image data from the received LED light. The image processor 302 obtains the image data and calculates the moved distance (ΔX′ and ΔY′ described above) of the navigation sensor 30 from the image data. The image processor 302 outputs the calculated moved distance to the controller 25 via the host I/F 301.
The light-emitting diode (LED) used as the light source is useful for a print medium 12 having a coarse face such as paper. This is because a coarse face generates shadow, and by using the shadow as the characteristic part, it is possible to calculate the moved distance in the X-axis direction and the Y-axis direction precisely. On the other hand, for a print medium 12 whose surface is smooth or transparent, a semiconductor laser (LD) generating a laser beam may be used as the light source. This is because the semiconductor laser can form, for example, a striped pattern on the print medium 12 that can be used as the characteristic part, and the moved distance can be calculated precisely based on the characteristic part.
Next, operations of the navigation sensor 30 will be described using
The image processor 302 receives reflected light through the lens 304 and the image array 305 every predetermined sampling timing, to obtain the image data 310. The image processor 302 generates a matrix from the image data 310 by a predetermined resolution as illustrated in
<IJ Recording Head Drive Circuit 23>
The IJ recording head drive circuit 23 includes analog switches 231, a level shifter 232, a gradation decoder 233, latches 234, and a shift register 235. The IJ recording head controller 44 transfers image data SD constituted with serial data items for the number of the nozzles 61 of the IJ recording head 24 (the number of actuators is the same), to the shift register 235 of the IJ recording head drive circuit 23 by using an image data transfer clock SCK.
Having completed the transfer, the IJ recording head controller 44 stores the items of the image data SD in the latches 234 provided for the respective nozzles 61 by image data latch signals SLn, respectively.
After having latched the image data SD, the IJ recording head controller 44 outputs a head drive waveform Vcom to discharge droplets of the ink having respective gradation levels from the nozzles 61, to the analog switch 231. At this moment, the IJ recording head controller 44 gives a head drive mask pattern MN as a gradation control signal to the gradation decoder 233, and makes the head drive mask pattern MN transition to be selected in accordance with the timing of the drive waveform.
The gradation decoder 233 performs a logical operation on the gradation control signal and the latched image data, and the level shifter 232 boosts a logical level voltage signal obtained by the logical operation up to a voltage level enough to drive the analog switch 231.
The analog switch 231 receives the boosted voltage signal to be turned on or off, and this makes a drive waveform VoutN to be supplied to the actuators of the IJ recording head have a different form for the respective nozzles 61. The IJ recording head 24 discharges droplets of the ink based on this drive waveform VoutN to form an image on the print medium 12.
Note that the configuration of
<About Nozzle Positions in IJ Recording Head>
Next, nozzle positions in the IJ recording head 24 will be described using
The distances from the navigation sensors (S0 and S1) to the IJ recording head 24 are a and b, respectively. The distance a may be equal to the distance b, or may be zero (contacts the IJ recording head 24). If only one navigation sensor 30 is mounted, the navigation sensor S0 may be placed at any location around the IJ recording head 24. Therefore, the illustrated position of the navigation sensor S0 is just an example. However, a shorter distance between the IJ recording head 24 and the navigation sensor S0 makes it easier to reduce the size of the bottom face of the HMP 20.
As illustrated in
Once the position calculation circuit 34 and the like has calculated the position of the navigation sensor S0, the position calculation circuit 34 can calculate the position of each nozzle 61 by using the distances a (or the distance b), the distance d, and the distance e.
<About Position of HMP 20 on Print Medium 12>
As illustrated in
Therefore, if the HMP 20 has moved in the X-direction and the Y-direction while keeping the same angle of rotation θ, ΔX′ and ΔY′ output by the navigation sensor S0 can be converted into X and Y in the print medium coordinates by the following formulas.
X=ΔX′ cos θ+ΔY′ sin θ (1)
Y=−ΔX′ sin θ+ΔY′ cos θ (2)
<<Detection of Angle of Rotation θ>>
In the embodiment, the position calculation circuit 34 calculates the angle of rotation θ based on the output of the gyro sensor 31. However, in order to show that the position can be obtained by higher precision with a longer distance L, a method for calculating the angle of rotation θ will be described in the case where two navigation sensors 30 are mounted.
If the HMP 20 moves horizontally while rotating by dθ, the amounts of movement ΔX′0 and ΔX′1 are not the same. However, since both ΔX′0 and ΔX′1 are output as the amounts of movement in the direction perpendicular to the line connecting the two navigation sensors S0-S1, the difference between the amounts of movement ΔX′0 and ΔX′1 can be calculated by ΔX′0-ΔX′1. This difference is generated due to the rotation dθ of the HMP 20. Also, since “ΔX′0-ΔX′1”, L, and dθ have a relationship as illustrated in
dθ=arcsin {(ΔX′0-ΔX′1)/L} (3)
The position calculation circuit 34 can calculate the angle of rotation θ by adding up dθ. As illustrated in formulas (1)-(2), since the angle of rotation θ is used for calculating the position, the angle of rotation θ affects the precision of the position. Also, as can be seen from formula (3), it is preferable to make the distance L greater for detecting dθ by a smaller value. Thus, the distance L affects the precision of the position, but a greater distance L makes the base area of the HMP 20 larger and the image formable area 501 smaller.
Next, a method of calculation of the angle of rotation θ by using the output of the gyro sensor 31 will be described. The output of the gyro sensor 31 is the angular velocity ω represented by ω=dθ/dt where dt is assumed to be the ampling cycle. Therefore, the angle of rotation dθ can be represented by the following formula.
dθ=ω×dt
Consequently, the angle of rotation θ at time t=0 to N is represented by the following formula.
In this way, the angle of rotation θ can be obtained by the gyro sensor 31. As represented by formulas (1)-(2), the position can be calculated using the angle of rotation θ. Once the position of the navigation sensor S0 has been calculated, the position calculation circuit 34 can calculate the coordinates of each of the nozzles 61 by using the values of a to e illustrated in
<Targeting Discharge Position>
Next, the targeting discharge position will be described using
For example, if the resolution is 300 dpi, the targeting discharge positions are set in the longitudinal direction of the IJ recording head 24 and in the perpendicular direction with the interval of approximately 0.084 mm between the targeting discharge positions. If there is a pixel to be discharged among the targeting discharge positions G1-G9, the HMP 20 discharges the ink on the pixel.
However, since it is difficult in practice to catch the timing at which a targeting discharge position exactly coincides with the position of the nozzle 61, the HMP 20 provides a permissible error 62 between the targeting discharge position and the current position of the nozzle 61. If the current position of the nozzle 61 comes within the permissible error 62 with respect to the targeting discharge position, the HMP 20 discharges the ink from the nozzle 61. Providing such a permissible range is to determine whether to discharge the ink or not from a nozzle 61.
Also, as designated by an arrow 63, the HMP 20 monitors the direction of movement and acceleration of the nozzle 61, and predicts the position of the nozzle 61 at the timing of the next discharge. Therefore, by comparing the predicted position with the range of the permissible error 62, the HMP 20 can prepare for the next discharge of the ink.
<Operational Steps>
The user selects a desired image to be output on the image data output device 11 (Step U102). The image data output device 11 receives the selection of an image. Document data of software such as a word processor application may be selected as the image, or image data such as JPEG may be selected. The printer driver may change data other than image data into an image if necessary.
The user performs an operation to print the selected image by the HMP 20 (Step U103). The HMP 20 receives a request for executing the print job. In response to the request for the print job, the image data is transmitted to the HMP 20.
The user grips the HMP 20 and determines the initial position on the print medium 12 (for example, a notebook) (Step U104).
Then, the user presses a print start button of the HMP 20 (Step U105). The HMP 20 receives the press on the print start button.
The user makes scanning movement of the HMP 20 by freely sliding the HMP 20 on the print medium 12 (Step U106).
Next, operations of the HMP 20 will be described. The following operations are executed by the CPU 33 running the firmware.
The HMP 20 is also activated by the power turned on. The CPU 33 of the HMP 20 initializes the hardware elements in
The CPU 33 of the HMP 20 determines whether the initialization has been completed, and if not completed, repeats this determination (Step S102).
Once the initialization has been completed (YES at S102), the CPU 33 of the HMP 20 indicates to the user that the HMP 20 is in a state ready for printing, for example, by turning on the LED of the OPU 26 (Step S103). Thereby, the user grasps that the HMP 20 is in a state ready for printing, and makes the request for executing the print job as described above.
In response to the request for executing the print job, the communication I/F 27 of the HMP 20 receives image data input from the image data output device 11, and indicates to the user that the image has been input, for example, by blinking the LED of the OPU 26 (Step S104).
When the user has determined the initial position of the HMP 20 on the print medium 12 and has pressed the print start button, the OPU 26 of the HMP 20 receives this operation, and the CPU 33 makes the navigation sensor I/F 42 read the position (the amount of movement) (Step S105). Then, the navigation sensor I/F 42 communicates with the navigation sensor S0, obtains the amount of movement detected by the navigation sensor S0, and stores the amount in the register or the like (Step S1001). The CPU 33 reads out the amount of movement from the navigation sensor I/F 42.
The amount of movement obtained right after the user pressed the print start button is usually zero, and even if it is not actually zero, the CPU 33 stores the value, for example, in the DRAM 29 or registers of the CPU 33, as the initial position represented by the coordinates (0, 0) (Step S106).
Also, the print/sense timing generator 43 starts generating timing after having obtained the initial position (Step S107). When an obtaining timing of the amount of movement of the navigation sensor S0 set by the initialization comes, the print/sense timing generator 43 indicates the timing to the gyro sensor I/F 45 and the navigation sensor I/F 42. This is performed periodically, which is the sampling cycle described above.
The CPU 33 of the HMP 20 determines whether it is a timing to obtain information about the amount of movement and the angular velocity (Step S108). This determination is performed in response to an indication from the interrupt controller 41, but the CPU 33 may count the time in the same way as the print/sense timing generator 43 so as to determine the timing by itself.
When the timing comes to obtain information about the amount of movement and the angular velocity, the CPU 33 of the HMP 20 obtains the amount of movement from the navigation sensor I/F 42 and obtains the angular velocity information from the gyro sensor I/F 45 (Step S109). As described above, the gyro sensor I/F 45 has obtained the angular velocity information from the gyro sensor 31 at the timing generated by the print/sense timing generator 43, and the navigation sensor I/F 42 has obtained the amount of movement from the navigation sensor S0 at the timing generated by the print/sense timing generator 43.
Next, the position calculation circuit 34 calculates the current position of the navigation sensor S0 by using the angular velocity information and the amount of movement (Step 5110). Specifically, the position calculation circuit 34 calculates the current position of the navigation sensor S0 by adding the position (X, Y) calculated in the previous cycle, and the moved distance calculated from the amount of movement (ΔX′, ΔY′) and the angular velocity information obtained this time. If only the initial position is available and there is no previously calculated position, the position calculation circuit 34 calculates the current position of the navigation sensor S0 by adding the initial position, and the moved distance calculated from the amount of movement (ΔX′, ΔY′) and the angular velocity information obtained this time.
Next, the position calculation circuit 34 calculates the current position of each of the nozzles 61 by using the current position of the navigation sensor S0 (Step S111).
In this way, since the angular velocity information and the amount of movement are obtained by the print/sense timing generator 43 at virtually the same time, the positions of the nozzles 61 can be calculated by the angle of rotation and the amount of movement obtained at the timing when the angle of rotation has been detected. Therefore, the precision of the positions of the nozzles 61 is hard to decrease even if the positions of the nozzles 61 are calculated by the information obtained by different types of sensors.
Next, the CPU 33 controls the DMAC 38 and transmits image data of peripheral images around the nozzles 61 from the DRAM 29 to the Image RAM 37, based on the calculated positions of the nozzles 61 (Step S112). Note that the rotator 39 rotates the image depending on the head position specified by the user (the way of gripping the HMP 20, and the like) and the inclination of the IJ recording head 24.
Next, the IJ recording head controller 44 compares position coordinates of each pixel constituting the peripheral image with the position coordinates of the nozzles 61 (Step S113). The position calculation circuit 34 calculates the acceleration of the nozzles 61 by using the past positions and the current positions of the nozzles 61. This makes it possible for the position calculation circuit 34 to calculate the positions of the nozzles 61 every ink discharge cycle of the IJ recording head 24, which is shorter than the cycle for the navigation sensor I/F 42 to obtain the amount of movement and the cycle for the gyro sensor I/F 45 to obtain the angular velocity information.
The IJ recording head controller 44 determines whether the position coordinates of an image element is included in a predetermined range from the position of the nozzle 61 calculated by the position calculation circuit 34 (Step S114).
If the discharge condition is not satisfied, the process returns to Step S108. If the discharge condition is satisfied, the IJ recording head controller 44 outputs data of the image element for each of the nozzles 61 to the IJ recording head drive circuit 23 (Step S115). Thus, the ink is discharged onto the print medium 12.
Next, the CPU 33 determines whether the whole image data has been output (Step S116). If the whole image data has not been output, Steps S108 to S115 are repeated.
If the whole image data has been output, the CPU 33 indicates to the user that the printing has been completed, for example, by blinking the LED of the OPU 26 (Step S117).
Note that if the user judges that a sufficient image has been obtained without outputting the whole data, the user may press a print completion button, which is received by the OPU 26 to end printing. After having ended the printing, the user may turn off the power, or the power may be set turned off automatically when the printing has completed.
<Image Formable Area in Case of Single Navigation Sensor>
The image formable area 501 will be described in the case of the single navigation sensor 30 by using
The two navigation sensors 30 are arranged in parallel with the nozzles 61 in
The two navigation sensors S0-S1 are arranged above and below the nozzles 61 in series in
In this way, if at least one of the two navigation sensors 30 sticks out of the print medium 12, the HMP 20 cannot detect the position or may detect the position but not precisely. As such, a large size of the base part of the HMP has brought inconvenience that limits the image formable area 501 on the print medium 12. Also, even if the two navigation sensors 30 are on the print medium 12, the HMP 20 cannot form an image when the IJ recording head 24 goes out of the print medium 12, naturally. Therefore, the two navigation sensors 30 and the IJ recording head 24 need to be positioned inside of the print medium 12, and the image formable area 501 is limited accordingly. Therefore, it might be difficult for the user to use the space on the print medium 12 widely for forming an image with a conventional HMP 20.
As is obvious by comparing
In
As is obvious by comparing
Also, as illustrated in
<Example of Arrangement of Gyro Sensor 31>
It has been known that the gyro sensor 31 is preferably placed close to the rotational center. However, it is often the case that the rotational center of the HMP 20 is located around the elbow of the user rather than at the center or the center of gravity of the HMP 20. This is because the user performs a scanning operation of the HMP by using the elbow as the rotational center. Thereupon, the gyro sensor 31 is preferably placed as illustrated in
On the other hand, if assuming that the HMP 20 is a rigid body, the gyro sensor 31 is not necessarily limited to be placed on the near side of the housing, but may be placed anywhere on the HMP 20 to obtain practically sufficient precision. However, the neighborhood of a part of the HMP 20 that may be touched by the user may receive force to deform when the user performs a scanning operation with the HMP 20. If such deformation is transferred to the gyro sensor 31, noise may be mixed into the angular velocity.
Therefore, it is preferable that the gyro sensor 31 is placed inside of the HMP 20 in a state hard to be touched by the user and hard to be deformed easily. Specifically, the gyro sensor 31 is mounted on a printed circuit board 70 near the base of HMP 20. Note that the printed circuit board 70 is a planner shaped part made of resin or the like, to have electronic components, integrated circuits (ICs), and metal wiring connecting the components mounted in high density. A printed board may be called a PWB (printed wiring board) or an electronic board. By having the gyro sensor 31 placed in this way, even if the HMP 20 deforms by force of an ordinary person, the deformation is hard to transfer to the gyro sensor 31, and hence, it is possible to prevent noise from mixing into the angular velocity.
Also, it has been known that the angular velocity of the gyro sensor 31 is affected by a change of the temperature. Therefore, it is the preferably placed in a place where the temperature does not change much in the housing. Circuits in which much current flows, such as a power supply or an LSI, for example, the SoC and the ASIC/FPGA, are heating elements that generate heat during operation. Therefore, the temperature changes much in the neighborhood of these circuits. Therefore it is preferable that the gyro sensor 31 is placed away from the SoC 50 and the ASIC/FPGA 40 as much as possible as illustrated in
Note that a person's hand also serves as a heat source. In this regard also, it is preferable that the gyro sensor 31 is placed near the base surface.
Also, if the temperature characteristic is linear or can be investigated in advance, the temperature may be measured by a temperature sensor so as to correct the angular velocity depending on the temperature characteristic.
It is also effective to mount the navigation sensor S0 and the gyro sensor 31 on the same printed circuit board 70. In
Therefore, if the navigation sensor S0 and the gyro sensor 31 are mounted on the same printed circuit board 70, using the triaxial gyro sensor 31 makes easier to detect whether the navigation sensor S0 is detached from the print medium 12.
<The Treatment at the Time of Attachment of the Gyro Sensor 31>
Also, if the gyro sensor 31 can detect the angular velocity triaxially, the HMP 20 and the like can detect attachment precision when the gyro sensor 31 has been attached to the HMP 20. It is preferable that the gyro sensor 31 is attached to be level with the HMP 20 as precisely as possible. If that is the case, a change of the posture of the HMP 20 in the yaw direction can be detected by only the angular velocity in the yaw direction. However, the level may be slightly shifted in the actual attachment. In such a case, even if the user rotates the HMP 20 while keeping the horizontal level, the angular velocity may be detected in the role direction or the pitch direction.
To cope with this problem, the user may operate the HMP 20 in a test mode or the like, and performs a scanning operation with the HMP 20 while keeping the horizontal level. The HMP 20 may detect the angular velocity in the roller direction or the pitch direction, and determines how much the gyro sensor 31 inclines with respect to the HMP 20. Once the degree of the inclination becomes known, it is possible to correct the angular velocity in the yaw direction.
Also, if the gyro sensor 31 is to detect the angular velocity just monoaxially (only in the yaw direction), a jig may be provided that can make movement starting from 0°, shifting to 90°, and returning to the 0°. While the user moves the jig starting from 0°, shifting to 90°, and returning to the 0°, the HMP 20 detects the angle. If the detected angle does not match the 90° during the movement, the HMP 20 calculates a correction coefficient to make the detected angle match 90°, and stores the coefficient in the device. Using this coefficient, the angular velocity can be corrected during an actual image formation operation.
When the user performs the scanning operation with the HMP 20 on the print medium 12, the base of the HMP 20 may slightly float over the print medium 12. In such a case, the navigation sensor 30 also floats, and hence, a position detected by the navigation sensor 30 becomes imprecise. An error of the position due to the floating may be negligible by itself, but the resolution of the amount of movement changes a lot.
The optical resolution of the navigation sensor 30 may be represented by CPI (Count Per Inch). This represents a number counted while the navigation sensor 30 moves by 1 inch, and the greater the number is, the higher the resolution is.
As illustrated in
Considering such a property of the navigation sensor 30, a maker of the HMP 20 sets the resolution in advance for detecting the amount of movement in the X and Y directions in accordance with the attached position of the navigation sensor 30 in the HMP 20.
Therefore, if the HMP 20 floats over the print medium 12, the measured amount of movement may deviate to be detected as a fewer amount of movement than the actual amount of movement, and hence, it is preferable to correct the deviation in a certain way. The present application example will describe an HMP 20 that prevents the resolution of the amount of movement from being reduced when the HMP 20 floats over the print medium 12.
As illustrated in
Assuming that the angle of rotation is zero both around the X-axis and around the Y-axis when printing is started, if the gyro sensor 31 detects a nonzero angle of rotation around the X-axis (the Y-Z plane) or a nonzero angle of rotation around the Y-axis (the X-Z plane), the position calculation circuit 34 can detect that the navigation sensor 30 is floating over the print medium 12 during the scanning for printing.
Next, a method for calculating the amount of floating will be described with reference to
Here, L1 represents the distance between the navigation sensor 30 and the left edge of the housing of the HMP 20, and L2 represents the distance between the navigation sensor 30 and the right edge. Since the rotational direction around the Y-axis flips between rotation around the left edge and rotation around the right edge, the position calculation circuit 34 can determine the rotational direction (rotation around the left edge or rotation around the right edge) whether the angle of rotation is positive or negative. The position calculation circuit 34 calculates the amount of floating as illustrated in
Here, α represents the angle of rotation detected by the gyro sensor 31. Once the rotational direction has been determined, just the absolute value of a may be taken care of The absolute value may be sufficient as a after the rotational direction was judged. The amount of floating for the rotation around the left edge based on
L1 sin α
Similarly, the amount of floating for the rotation around the right edge based on
L2 sin α
The amount of floating as illustrated in
Amount of floating of the navigation sensor 30=(amount of floating by rotation around X-axis)+(amount of floating by rotation around Y-axis)
Note that the navigation sensor 30 that is floating may have moved not only in the height direction of the navigation sensor 30, but also in the lateral direction. The amount of movement is represented by “L1-L1 cos α” or “L2-L2 cos α”. However, since the amount of floating is small in an actual scanning operation of the HMP 20, the amount itself may be negligible.
However, a decreased resolution of the amount of movement, which is caused by a changed distance between the navigation sensor 30 and the print medium 12 due to the floating as described above, cannot be disregarded. Since even if the navigation sensor 30 floats just slightly during a scanning operation, the resolution of the amount of movement output by the navigation sensor 30 changes (decreases) considerably such that the detected amount of movement is smaller than the actual amount of movement of the navigation sensor 30.
Thereupon, by using the proportional relationship between the distance between the sensor and the paper, and the amount of movement illustrated in
Assume that the relationship between the distance between the sensor and the paper, and the amount of movement of the navigation sensor 30 is, for example, as follows:
resolution worth 4000 cpi if the distance between the sensor and the paper is 2 mm; and
resolution worth 3500 cpi if the distance between the sensor and the paper is 2.1 mm.
In other words, if the amount of floating changes from 2 mm to 2.1 mm, the resolution of the amount of movement decreases by 500 cpi. This means that the amount of movement output by the navigation sensor 30 is 157 counts for the navigation sensor 30 having moved by 1 mm when the distance between the print medium and the sensor is 2 mm, whereas the amount of movement output by the navigation sensor 30 decreases to 137 counts for the navigation sensor 30 having moved by 1 mm when the distance between the print medium and the sensor is changed to 2.1 mm. Thus, the calculated amount of movement is less than the actual amount of movement, and hence, the calculated position of the navigation sensor 30 is shifted from the actual position.
However, by having the HMP 20 store the proportional relationship between the distance between the sensor and the paper, and the resolution of the amount of movement as illustrated in
For example, the proportional relationship between the distance between the sensor and the paper, and the resolution of the amount of movement may be represented by an expression y=ax+b, where y represents the resolution of the amount of movement, x represents the distance between the sensor and the paper, and a and b are coefficients. The resolution of the amount of movement can be calculated from the amount of floating represented by x. First, divide the resolution of the amount of movement when the amount of floating is zero, by the calculated resolution of the amount of movement, and then, multiply the quotient by the amount of movement (counts) detected for the floating navigation sensor 30. In this way, even if the navigation sensor 30 floats, the amount of movement can be corrected to a value to be obtained with the amount of floating being zero.
Note that since the proportional relationship of the resolution of the distance between the sensor and the paper, and the amount of movement may change depending on the type of paper, it is preferable to hold the proportional relationship of the resolution of the distance between the sensor and the paper for each of the types of paper.
As the first difference, at Step S106, the CPU 33 stores the initial angle (X, Y) of the gyro sensor 31 along with the initial position represented by the coordinates (0, 0) in the DRAM 29 or the registers of the CPU 33 (Step S106). In other words, the CPU 33 reads the angular velocity information of the gyro sensor 31.
Then, at Step S110, when calculating the current position of the navigation sensor S0 by using the angular velocity information and the amount of movement, the position calculation circuit 34 calculates the amount of floating based on the angles of rotation around the X-axis and around the Y-axis detected by the gyro sensor 31, to correct the position of navigation sensor 30.
As described above, according to the present application example, even if the resolution of the amount of movement changes due to the floating navigation sensor 30, the position of the navigation sensor 30 can be corrected.
As above, most preferable embodiments have been described with the application examples. Note that the present invention is not limited to these embodiments and application examples, but various variations and modifications may be made without departing from the scope of the present invention.
For example, elements in the SoC 50 and the ASIC/FPGA 40 may be included in either of the SoC 50 or the ASIC/FPGA 40 depending on the CPU performance, the circuit size of the ASIC/FPGA 40, and the like. Also, although the embodiments describe image forming in terms of discharging ink, image forming may be done with emitting visible light rays, ultraviolet rays, infrared rays, laser beams, and the like. In this case, for example, a material that reacts to heat or light may be used as the print medium 12. Also, transparent liquid may be discharged. In this case, visible information may be obtained if emitting light in a specific range of wavelengths. Also, metallic paste or resin may be discharged.
Also, although the embodiments described that the gyro sensor 31 detects the posture on the print medium 12, the posture (orientation) in the horizontal direction can be detected by a geomagnetic sensor.
Also, the number of the gyro sensors 31 to be disposed is not limited to one but may be two or more.
Note that the navigation sensor S0 is an example of a moved amount detector, the gyro sensor 31 is an example of a posture detector, and the position calculation circuit 34 is an example of a position calculator. The print/sense timing generator 43 is the examples of a timing indicator, the IJ recording head controller 44 is an example of a droplet discharger, and the HMP 20 is an example of a droplet discharging apparatus. The CPU 33, the position calculation circuit 34, and the gyro sensor 31 are an example of a floating amount calculator.
Also, an apparatus that has functions minimally required for calculating the position of the HMP 20 is a position detection apparatus. For example, a position detection apparatus includes the navigation sensor S0, the gyro sensor 31, the position calculation circuit 34, and the CPU 33. In other words, an HMP 20 that does not include functions required for image forming is a position detection apparatus. Also, an apparatus having a position detection apparatus is a mounted object, and the HMP 20 is an example of the mounted object.
[Patent Document 1] Japanese Unexamined Patent Application Publication (Translation of PCT Application) No. 2010-522650
The present application claims priority under 35 U.S.C. § 119 of Japanese Patent Application No. 2016-053538 filed on Mar. 17, 2016, and Japanese Patent Application No. 2016-251726 filed on Dec. 26, 2016, the entire contents of which are hereby incorporated by reference.
Watanabe, Jun, Tanaka, Hiroki, Nakata, Tetsuyoshi, Harada, Yasunari, Hosokawa, Toshiaki, Shitaoka, Shunsuke
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