The invention relates to a method for determining a beamlet position in a charged particle multi-beamlet exposure apparatus. The apparatus is provided with a sensor comprising a conversion clement for converting charged particle energy into light and a light sensitive detector. The conversion element is provided with a sensor surface area provided with a 2D-pattern of beamlet blocking and non-blocking regions. The method comprises taking a plurality of measurements and determining the position of the beamlet with respect to the 2D-pattern on the basis of a 2D-image created by means of the measurements. Each measurement comprises exposing a feature onto a portion of the 2D-pattern with a beamlet, wherein the feature position differs for each measurement, receiving light transmitted through the non-blocking regions, converting the received light into a light intensity value, and assigning the light intensity value to the position at which the measurement was taken.

Patent
   RE49483
Priority
May 14 2012
Filed
May 16 2019
Issued
Apr 04 2023
Expiry
May 14 2033
Assg.orig
Entity
Large
0
20
currently ok
0. 18. A method for determining a beamlet position of a charged particle beamlet in a charged particle multi-beamlet exposure apparatus provided with a sensor comprising a detector and a sensor surface area provided with a two-dimensional pattern of beamlet blocking and non-blocking regions, the method comprising:
taking a plurality of measurements corresponding to different positions to form a two-dimensional grid, wherein each measurement comprises:
exposing a two-dimensional feature at a position onto the two-dimensional pattern with a charged particle beamlet, wherein the position at which the two-dimensional feature is exposed differs for each measurement;
receiving charged particles, being part of the charged particle beamlet exposing the two-dimensional feature, being transmitted through the non-blocking regions of the two-dimensional pattern; and
converting received charged particles into an intensity value using the detector, wherein the intensity value is assigned to the position at which the measurement was taken; and
determining a location of the charged particle beamlet with respect to the two-dimensional pattern on the basis of a two-dimensional image created using intensity values at the different positions within the two-dimensional grid.
1. A method for determining a beamlet position of a charged particle beamlet in a charged particle multi-beamlet exposure apparatus provided with a sensor comprising a conversion element for converting the energy of charged particles into light and a light sensitive detector, the conversion element being provided with a sensor surface area provided with a two-dimensional pattern of beamlet blocking and non-blocking regions, the method comprising:
taking a plurality of measurements using said charged particle beamlet, wherein said charged particle beamlet is turned off or blocked from reaching the two-dimensional pattern in between each of said plurality of measurements,
wherein each measurement comprises:
writing two-dimensional feature at a position onto a portion of the two-dimensional pattern with said charged particle beamlet, wherein said two-dimensional feature is written by scanning the charged particle beamlet along a two-dimensional path over the two-dimensional pattern while allowing the charged particle beamlet to expose the two-dimensional pattern during a portion of the two-dimensional path wherein the position at which the feature is exposed differs for each measurement, the positions forming a two-dimensional grid;
receiving light generated by the conversion element in response to charged particles, being part of said charged particle beam writing the two-dimensional feature, being transmitted through the non-blocking regions of the two-dimensional pattern; and
converting the received light into a light intensity value by means of the light sensitive detector, and assigning the light intensity value to the position at which the measurement was taken;
wherein the position at which the two-dimensional feature is written onto the portion of the two-dimensional pattern differs for each measurement, resulting in a plurality of two-dimensional features being written onto the two-dimensional pattern, the positions at which the two-dimensional features are written forming a two-dimensional grid;
determining the position of said charged particle beamlet with respect to the two-dimensional pattern on the basis of a two-dimensional image created by means of the light intensity values at the different positions within the two-dimensional grid, the two-dimensional image showing light intensity as a function of grid position.
13. A method for determining a distance between two beamlets in a charged particle multi-beamlet exposure apparatus provided with a sensor comprising a conversion element for converting the energy of charged particles into light and a light sensitive detector, the conversion element being provided with a sensor surface area provided with a two-dimensional pattern of beamlet blocking and non-blocking regions, the method comprising:
performing a method for determining a beamlet position of a charged particle beamlet in said charged particle multi-beamlet exposure apparatus, the method for determining a beamlet position comprising:
taking a plurality of measurements using said charged particle beam let, wherein each measurement comprises:
exposing a two-dimensional feature at a position onto a portion of the two-dimensional pattern with said charged particle beamlet wherein the position at which the feature is exposed differs for each measurement, the positions forming a two-dimensional grid;
receiving light generated by the conversion element in response to charged particles, being part of said charged particle beam writing the two-dimensional feature, being transmitted through the non-blocking regions of the two-dimensional pattern; and
converting the received light into a light intensity value by means of the light sensitive detector, and assigning the light intensity value to the position at which the measurement was taken;
determining the position of said charged particle beamlet with respect to the two-dimensional pattern on the basis of a two-dimensional image created by means of the light intensity values at the different positions within the two-dimensional grid;
transferring the two-dimensional pattern in a direction substantially parallel to the sensor surface plane over a predetermined distance;
taking a plurality of said measurements for determining a beamlet position of a charged particle beamlet in said charged particle multi-beamlet exposure apparatus,
wherein each measurement comprises:
exposing a two-dimensional feature onto a portion of the two-dimensional pattern with a further charged particle beamlet, the further charged particle beamlet having a theoretical distance from said charged particle beamlet equal to the predetermined distance over which the two-dimensional pattern has been transferred, wherein the position at which the feature is exposed differs for each measurement, the positions forming a two-dimensional grid;
receiving light generated by the conversion element in response to charged particles, being part of said charged particle beam writing the two-dimensional feature, being transmitted through the non-blocking regions of two-dimensional pattern; and
converting the received light into a further light intensity value by means of the light sensitive detector, and assigning the further light intensity value to the position at which the measurement was taken;
determining the position of the further charged particle beamlet with respect to the two-dimensional pattern on the basis of a two-dimensional image created by means of the further light intensity values at the different positions within the two-dimensional grid;
determining the actual distance between the charged particle beamlet and the further beamlet based on the determined charged particle beamlet position, the determined further charged particle beamlet position and the predetermined distance.
2. The method of claim 1, wherein the two-dimensional pattern of beamlet blocking and non-blocking regions takes the form of a blocking surface provided with non-blocking holes.
3. The method of claim 2, wherein the holes have a substantially circular shape.
4. The method of claim 3, wherein the holes are of the same size as the size of the exposed feature.
5. The method of claim 1, wherein the two-dimensional pattern of beamlet blocking and non-blocking regions takes the form of a non-blocking surface provided with blocking features.
6. The method of claim 5, wherein the blocking features have a substantially circular shape.
7. The method of claim 6, wherein the blocking features are of the same size as the size of the written two-dimensional feature.
8. The method of claim 1, wherein the written two-dimensional feature has a substantially circular shape.
9. The method of claim 1, wherein writing a two-dimensional feature onto a portion of the two-dimensional pattern with a charged particle beamlet comprises scanning the beamlet along a two-dimensional path over the portion of the two-dimensional pattern during which scanning the charged particle beamlet is active during a predetermined portion of the scan path, and wherein differing the position at which the two-dimensional feature is exposed for each measurement comprises changing the predetermined portion of the scan path for each measurement.
10. The method of claim 9, wherein the scanning is performed by electrostatic deflection.
11. The method of claim 1, wherein determining the position of the charged particle beamlet includes fitting a 2D Gaussian.
12. A computer readable medium for performing, when executed by a processor, the method for determining a beamlet position in a charged particle multi-beamlet exposure apparatus according to claim 1.
14. The method of any claim 13, wherein exposing a feature onto a portion of the two-dimensional pattern with the further charged particle beamlet comprises scanning the beamlet along a two-dimensional path over the portion of the two-dimensional pattern during which the further charged particle beamlet is active during a predetermined portion of the scan path, and wherein differing the position at which the feature is exposed for each measurement comprises changing the predetermined portion of the scan path for each measurement.
15. The method of claim 14, wherein the scanning is performed by electrostatic deflection.
16. The method of claim 14 or 15, wherein determining the position of the further charged particle beamlet includes fitting a 2D Gaussian.
17. Computer readable medium for performing, when executed by a processor, the method for determining an actual distance between two beamlets in a charged particle multi-beamlet exposure apparatus according to claim 13.
0. 19. The method of claim 18, further comprising:
transferring the two-dimensional pattern by a predetermined vector distance corresponding to a nominal distance between the charged particle beamlet and another charged particle beamlet in the charged particle multi-beamlet exposure apparatus;
determining a location of the another charged particle beamlet; and
determining a distance between the charged particle beamlet and the another charged particle beamlet based on the predetermined vector distance and the determined locations of the charged particle beamlet and the another charged particle beamlet.
0. 20. The method of claim 19, wherein the nominal distance corresponds to a pitch between two neighboring beamlet blocking regions or two neighboring beamlet non-blocking regions among the beamlet blocking and non-blocking regions.
10 and 11 6 and 7.

FIG. 4 schematically shows a representation of a plurality of measurement arrangements, each measurement arrangement representing a measurement that is taken on a selected portion of a two-dimensional blocking pattern, for example a blocking pattern as shown in FIG. 3a or 3b. In each measurement a feature 43 is exposed with a charged particle beamlet. Exposing a feature means that by means of the charged particle beamlet a two-dimensional pattern is formed, for example by turning the beamlet on/off or by blocking or letting the beamlet through while executing a two-dimensional scan with the beamlet. The position at which the feature is exposed differs for each measurement. The positions of the feature in the different measurement arrangements form a two-dimensional grid, in FIG. 4 schematically taking the form of a two-dimensional grid with grid cells 41. In each arrangement, the exposed feature 43 is centered in a different grid cell 41. The exemplary two-dimensional grid shown in FIG. 4 contains 7×7=49 grid cells 41.

For example, the most upper left arrangement depicts the feature 43 being exposed with its center in the grid cell 41 formed by the first row and the first column in the two-dimensional (7×7) grid. Similarly, the most bottom right arrangement depicts the feature 43 being exposed with its center in the grid cell 41 formed by the last row and the last column in the two-dimensional (7×7) grid. For simplicity, not all possible 49 arrangements are shown, but merely the arrangements in which the exposed feature positions correspond to grid cells 41 that are formed by the first, fourth or seventh row and the first, second, fifth or seventh column in the two-dimensional (7×7) grid.

The two-dimensional grid is projected over a portion of a two-dimensional pattern of beamlet blocking and non-blocking regions provided on a sensor surface area. The sensor comprises a conversion element for converting the energy of charged particles into light. Light generated by the conversion element is received in response to charged particles being transmitted through non-blocking regions within the two-dimensional pattern. The received light may be converted into a light intensity value using a light sensitive detector, such as a CCD-camera.

In each measurement, a light intensity value is derived by conversion of the received light. The light intensity value is then assigned to the grid cell 41 onto which the exposed feature was centered. Consequently, in this example 7×7=49 light intensity values may be obtained.

Taking measurements at different positions, for example to create the arrangements shown in FIG. 4, may be achieved in different ways. One approach would be to move the two-dimensional pattern between measurements. For example, in FIG. 4, starting from the top left measurement arrangement of FIG. 4 (row 1, column 1), the two-dimensional pattern may be moved by a distance corresponding to the width of a single grid cell 41 to arrive at the measurement arrangement adjacent to the top left measurement arrangement, i.e. the measurement arrangement with a beamlet projection centered in the grid cell 41 formed by the first row and the second column of the two-dimensional grid.

Another way of taking measurements at different positions is by using one or more electrostatic deflectors. By suitably deflecting the beamlet between measurements such that the beamlet is centered onto the desired grid cell for the next measurement to be taken, the two-dimensional image may be created.

Yet another way of taking measurement is making use of the writing scheme of the exposure apparatus. Typically, a writing scheme includes the movement of beamlets over a surface along a predetermined path. By modulating the beamlet (on or off) a pattern is written on the surface. Beamlet movement may include mechanical movement of the beam with respect to the target surface and/or deflection movement by one or more electrostatic deflectors. By scanning a beamlet along a two-dimensional path over the two-dimensional pattern, while allowing the beamlet to expose the two-dimensional pattern during a portion of the scan path a measurement may be taken. If such scanning is repeatably executed, while the scan path portion at which the two-dimensional pattern is exposed differs for each measurement, a sequence of measurement arrangements as shown in FIG. 4 is formed, and a two-dimensional image of intensity values as a function of grid position may be created.

FIG. 5 schematically shows an example of a two-dimensional pattern over which a two-dimensional grid may be projected. In this particular example, the two-dimensional pattern is formed by a blocking layer 51 comprising a non-blocking circular region 52, further referred to as aperture 52. With such two-dimensional pattern, the light intensity received by the light sensitive detector reaches a maximum intensity value at the measurement position for which the aperture 52 and the charged particle beamlet 43 are mutually aligned. If the two-dimensional pattern of FIG. 5 is used in a plurality of measurements as depicted in and described with reference to FIG. 4, and the position of the beamlet is completely as expected, a maximum intensity value is obtained with the projected beamlet 43 at a position corresponding to the grid cell 41 formed by the fourth row and the fourth column in the two-dimensional grid. After all, this grid cell would fall entirely on top of the aperture 52. However, if the beamlet is at a slightly different position, the maximum intensity may be obtained with the projected beamlet 43 being at a different position.

Preferably, the apertures 52 are of the same size as the expected projection size of the beamlet 43 during exposure on the sensor surface. Such similar size increases the sensitivity of the measurement, because a small deviation from the perfect mutual alignment position already causes a distinguishable decrease of the detected light intensity value.

The plurality of measurements being taken on the two-dimensional pattern enables the creation of a two-dimensional image, showing light intensity as a function of grid position. A fitting algorithm may now be applied to the resulting two-dimensional image to obtain the actual position of the beamlet 43 with respect to the aperture 52 with sub-grid cell accuracy. Such fitting algorithm may include fitting of a two-dimensional (2D) Gauss onto the two-dimensional image. The inventors have realized that the convolution of a substantially circular aperture with the substantially circular beamlet projection on the sensor surface as a function of the extent of their mutual alignment closely resembles a 2D Gauss.

Embodiments of the invention have been described with reference to a single beamlet 43 and a two-dimensional pattern with a single feature, i.e. aperture 52. However, some embodiments of the invention may also be used to determine the beamlet position of a plurality of beamlets. In such case, the two-dimensional pattern may include a plurality of features such as apertures, each beamlet being measured with respect to a different feature.

FIG. 6 schematically shows an arrangement of a plurality of beamlets 61, 62. FIG. 7 schematically shows a two-dimensional pattern 70 of a plurality of apertures 71 in a charged particle blocking layer 72. The positions of beamlets 61, schematically denoted by the dotted surface, are determined by performing measurements as discussed with reference to FIG. 4 in relation to two-dimensional grids projected over the apertures 71 in the two-dimensional pattern 70 of FIG. 7.

Although FIG. 6 indicates that only selected beamlets 61 are subject to the measurement method, it is also possible to use all beamlets 61, 62, thus including the currently non-selected beamlets 62. However, using a selection of beamlets 61 in the measurement method has the advantage that less processing power is needed to determine the position of each selected beamlet. Furthermore, in particular if the pitch P between the beamlets is very small, e.g. below 50 nm, manufacturing a sufficiently accurate two-dimensional pattern is relatively complex and costly. The expression “pitch” is to be understood to mean the nominal distance between two adjacent beamlets in a predetermined direction, generally a direction substantially perpendicular to the mechanical scan direction of the multi-beamlet exposure apparatus. Reducing the manufacturing requirements of the two-dimensional pattern may be achieved by selecting every other beamlet 61 for participation in the measurement. The positions of the other beamlets 62 may then be estimated, for example by using interpolation techniques applied to the measured positions of the neighboring selected beamlets 61.

Furthermore, the parallel measurement of a plurality of beamlets 61 may result in the determination of a position of a subbeam of which the beamlets 61 are part. The use of multiple measurements in parallel increases the signal-to-noise ratio of the subbeam position measurement.

Theoretically, beamlets in a multiple beamlet exposure system are spaced apart in accordance with a known design. As a result, the nominal vector distance, for example defined as the x and y coordinates of a hypothetically perfect system, between separate beamlets within the design is known. This knowledge may be used to control stitching. However, due to practical limitations, the actual vector distance between beamlets is not identical to the nominal vector distance. As a result, so-called stitching errors may occur. A stitching error may be defined as the vector deviation between a nominal position and an actual position of a beamlet patterning a surface.

The measurement methods discussed above may further be used to determine an actual vector distance between a first beamlet and a second beamlet in the surface plane of the charged particle receiving surface of the conversion element. Furthermore, a deviation from a nominal vector distance between two beamlets may be derived. Determining the actual vector distance between two beamlets, or, additionally or alternatively, determining a deviation from a nominal vector distance between two beamlets, can be useful for predicting a stitching error resulting from exposing a target surface with a multi-beamlet exposure apparatus using the respective beamlets. If the actual vector distance is known, the control data can be amended by replacement of the nominal vector distance by the measured actual vector distance with respect to these beamlets. If the deviation from the nominal vector distance is known, adequate compensation can be arranged by amending the control data of at least one of the respective beamlets.

Embodiments of the method for determining an actual vector distance between a first beamlet and a second beamlet may include the following. First, a beamlet position of the first beamlet is determined using an embodiment of the abovementioned method for determining a beamlet position in a charged particle multi-beamlet exposure apparatus. Then, the two-dimensional pattern is transferred in a direction substantially parallel to the sensor surface plane over a predetermined vector distance. The predetermined vector distance is defined as a predetermined distance in a predetermined direction in the surface plane of the charged particle receiving surface of the sensor. The predetermined distance generally corresponds to the theoretical distance between the first beamlet and the second beamlet. Similarly, the predetermined direction generally corresponds to the direction at which, starting from the first beamlet, the second beamlet is to be expected.

Typically, transferring the two-dimensional pattern is the easiest way to arrange exposure of the two-dimensional pattern by the first beamlet and the second beamlet. However, it may also be feasible to transfer the second beamlet over a predetermined vector distance, or to allow relative movement between the beamlets and the two-dimensional pattern with respect to each other.

Then, a beamlet position of the second beamlet is determined using an embodiment of the abovementioned method for determining a beamlet position in a charged particle multi-beamlet exposure apparatus. So, a plurality of measurements is taken at different positions, where the measurement positions form a two dimensional grid, each measurement comprising exposing a portion of the two-dimensional pattern with the second beamlet, receiving light generated by the conversion element in response to charged particles being part of the second beamlet transmitted through the non-blocking regions of two-dimensional pattern, and converting the received light into a further light intensity value by means of the light sensitive detector. The position of the second beamlet is then determined with respect to the two-dimensional pattern on the basis of a further two-dimensional image created by means of the further light intensity values at the different positions within the two-dimensional grid.

Finally, the actual distance between the first beamlet and the second beamlet is determined on the basis of the determined beamlet position of the first beamlet, the determined beamlet position of the second beamlet and the predetermined vector distance.

Again, in addition to the determination of an actual distance between two beamlets, such determination may be performed for multiple beamlet pairs within a plurality of beamlets in parallel. Such parallel measurement would improve the signal-to-noise ratio of the measurements being performed.

FIG. 8 shows a simplified schematic drawing of an embodiment of a charged particle multi-beamlet lithography system 80. The lithography system 80 suitably comprises a beamlet generator generating a plurality of beamlets, a beamlet modulator patterning the beamlets to form modulated beamlets, and a beamlet projector for projecting the modulated beamlets onto a surface of a target.

The beamlet generator typically comprises a source and at least one beam splitter. The source in FIG. 8 is a charged particle source 83 arranged to produce a substantially homogeneous, expanding charged particle beam 84. Hereafter, the operation of the lithography system will be discussed with reference to an electron source 83 arranged for generating an electron beam 84.

In FIG. 8 the electron beam 84 from the electron source 83 passes a collimator lens 85 for collimating the electron beam 84. The collimator lens 85 may be any type of collimating optical system. Subsequently, the electron beam 84 impinges on a beam splitter, in the embodiment of FIG. 8 an aperture array 86. The aperture array 86 preferably comprises a plate having through-holes. The aperture array 86 is arranged to block part of the beam 84. Additionally, the array 86 allows a plurality of beamlets 87 to pass through so as to produce a plurality of parallel electron beamlets 87.

The lithography system 80 of FIG. 8 generates a large number of beamlets 87, preferably about 10,000 to 1,000,000 beamlets, although it is of course possible that more or less beamlets are generated. A second aperture array may be added in the system, so as to create subbeams from the electron beam 84 and to create electron beamlets 87 from the subbeam. This allows for manipulation of the subbeams further downstream, which turns out beneficial for the system operation, particularly when the number of beamlets in the system is 5,000 or more.

The beamlet modulator typically comprises a beamlet blanker array 89 comprising an arrangement of a plurality of blankers. Typically, the beamlet blanker array 89 cooperates with a beamlet stop array 90. The blankers are capable of deflecting one or more of the electron beamlets 87. In embodiments of the invention, the blankers are more specifically electrostatic deflectors provided with a first electrode, a second electrode and an aperture. The electrodes are then located on opposing sides of the aperture for generating an electric field across the aperture. Generally, the second electrode is a ground electrode, i.e. an electrode connected to ground potential. To focus the electron beamlets 87 within the plane of the blanker array 89 the lithography system may further comprise a condenser lens array.

In the embodiment of FIG. 8, the beamlet stop array 90 comprises an array of apertures for allowing beamlets to pass through. The beamlet stop array 90, in its basic form, comprises a substrate provided with through-holes, typically round holes although other shapes may also be used. The beamlet blanker array 89 and the beamlet stop array 90 operate together to block or let pass the beamlets 87. In some embodiments, the apertures of the beamlet stop array 90 are aligned with the apertures of the electrostatic deflectors in the beamlet blanker array 89. If beamlet blanker array 89 deflects a beamlet, it will not pass through the corresponding aperture in the beamlet stop array 90. Instead the beamlet will be blocked by the substrate of beamlet block array 90. If beamlet blanker array 89 does not deflect a beamlet, the beamlet will pass through the corresponding aperture in the beamlet stop array 90. In some alternative embodiments, cooperation between the beamlet blanker array 89 and the beamlet stop array 90 is such that deflection of a beamlet by a deflector in the blanker array 89 results in passage of the beamlet through the corresponding aperture in the beamlet stop array 90, while non-deflection results in blockage by the substrate of the beamlet stop array 90.

The beamlet modulator is arranged to add a pattern to the beamlets 87 on the basis of input provided by a control unit 100. The control unit 100 may be located remote from the rest of the system, for instance outside the inner part of a clean room. The control system 100 may further be connected to an actuator system 96. The actuator system is arranged for executing a relative movement of the electron-optical column, i.e. the components of the lithography system 80 for generating and projecting the beamlets represented by the dashed line 98 in FIG. 8, and a target positioning system 104.

Modulated light beams 94 holding pattern data are transmitted to the beamlet blanker array 89 using optical fibers. More particularly, the modulated light beams 94 from optical fiber ends part of an optical fiber array 95 are projected, e.g. by using one or more lenses 97, on corresponding light sensitive elements located on the beamlet blanker array 89. The light sensitive elements may be arranged to convert the light signal into a different type of signal, for example an electric signal. A modulated light beam 94 carries a portion of the pattern data for controlling one or more blankers that are coupled to a corresponding light sensitive element. In some embodiments, the light beams 94 may, at least partially, be transferred towards the light sensitive elements by means of an optical waveguide.

The modulated beamlets coming out of the beamlet modulator are projected as a spot onto a target surface of a target 93 by the beamlet projector. The beamlet projector typically comprises a scanning deflector for scanning the modulated beamlets over the target surface and a projection lens system for focusing the modulated beamlets onto the target surface. These compounds may be present within a single end module.

Such end module is preferably constructed as an insertable, replaceable unit. The end module may thus comprise a deflector array 91, and a projection lens arrangement 92. The insertable, replaceable unit may also include the beamlet stop array 90 as discussed above. After leaving the end module, the beamlets 87 impinge on a target surface positioned at a target plane. For lithography applications, the target 93 usually comprises a wafer provided with a charged-particle sensitive layer or resist layer.

The deflector array 91 may take the form of a scanning deflector array arranged to deflect each beamlet 87 that passed the beamlet stop array 90. The deflector array 91 may comprise a plurality of electrostatic deflectors enabling the application of relatively small driving voltages. Although the deflector array 91 is drawn upstream of the projection lens arrangement 92, the deflector array 91 may also be positioned between the projection lens arrangement 92 and the target surface.

The projection lens arrangement 92 is arranged to focus the beamlets 87, before or after deflection by the deflector array 91. Preferably, the focusing results a geometric spot size of about 10 to 30 nanometers in diameter. In such preferred embodiment, the projection lens arrangement 92 is preferably arranged to provide a demagnification of about 100 to 500 times, most preferably as large as possible, e.g. in the range 300 to 500 times. In this preferred embodiment, the projection lens arrangement 92 may be advantageously located close to the target surface.

Commonly, the target surface comprises a resist film on top of a substrate. Portions of the resist film will be chemically modified by application of the beamlets of charged particles, i.e. electrons. As a result thereof, the irradiated portion of the film will be more or less soluble in a developer, resulting in a resist pattern on a wafer. The resist pattern on the wafer can subsequently be transferred to an underlying layer, i.e. by implementation, etching and/or deposition steps as known in the art of semiconductor manufacturing.

In the system shown in FIG. 8, the taking of measurements at different positions for determining a beamlet position may be achieved by using one or more different techniques.

A first possibility is to move the two-dimensional pattern in between measurements. In FIG. 8, the two-dimensional pattern may be provided on the target positioning system 104. By moving the target positioning system 104 using the actuator system 96 under control of control system 100 the two-dimensional pattern can be displaced in an accurate way.

A second option, which may be combined with the abovementioned displacement of the two-dimensional pattern, is the use of one or more electrostatic deflectors. Taking measurements at different positions may then be achieved by suitably deflecting the beamlet which position is to be determined in between measurements. Such electrostatic deflectors may already be present in the charged particle multi-beamlet exposure apparatus for other purposes, e.g. the one or more deflectors may be part of the deflector array 91 in the system 80 of FIG. 8. Alternatively, the one or more electrostatic deflectors are provided for the purpose of determining a beamlet position in the exposure apparatus.

Yet another way to take the measurements at different positions for determining the beamlet position is to scan the beamlet along a two-dimensional path over the two dimensional pattern while allowing the beamlet to expose the two-dimensional pattern during a portion of the scan path. In order to form different portions in the two-dimensional grid, for each measurement the scan path portion at which the two-dimensional pattern is exposed differs.

The invention has been described by reference to certain embodiments discussed above. It will be recognized that these embodiments are susceptible to various modifications and alternative forms well known to those of skill in the art. Further modifications in addition to those described above may be made to the structures and techniques described herein without departing from the spirit and scope of the invention. Accordingly, although specific embodiments have been described, these are examples only and are not limiting upon the scope of the invention, which is defined in the accompanying claims.

Scheffers, Paul Ijmert

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Feb 06 2019WITTEKAMP, J J ASML NETHERLANDS B VASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0626830181 pdf
May 16 2019ASML Netherlands B.V.(assignment on the face of the patent)
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