Provided are a blower, capable of suppressing noise occurring in a stator while significantly improving blowing efficiency, and an outdoor unit using the same. The present disclosure comprises: a bell mouth part spaced apart at a predetermined distance in the radial direction with respect to an outer circumferential end of a propeller fan; and a diffuser part installed on the downstream side of the bell mouth part, and having a flow path area which is enlarged from the upstream side toward the downstream side with a larger magnification rate than the magnification rate of the flow path area in the downstream end of the bell mouth part; and a stator part having a plurality of stators, wherein the stator part is arranged within the diffuser part.
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14. An outdoor unit for an air conditioner, comprising:
a pair of fans each having a rotation shaft provided vertically;
a casing including four surfaces walls that extend verticallywhile covering vertical sides of the pair of fans;
a pair of fans, each coupled to a respective rotation shaft provided vertically and disposed inside the casing in a vertical direction;
a heat exchanger disposed between the casing and the pair of fans and extended along at least three surfaces walls of the four surfaces walls;
a pair of bell mouth parts respectively provided for the pair of fans and disposed to be spaced apart from outer circumferential ends of each of the pair of fans, each bell mouth of the pair of bell mouth parts configured to guide air introduced into a respective fan of the pair of fans while the pair of fans discharge the air, the pair of bell mouth parts respectively having downstream ends; and
a pair of diffuser parts respectively disposed at downstream ends of the pair of bell mouth parts and obliquely extending in directions toward which the air is to be discharged, to guide the air discharged from the pair of fans, and the pair of diffuser parts including a pair of inner circumferential surfaces, respectively;
a pair of openings are respectively formed at downstream ends of the pair of inner circumferential surfaces and each of the pair of openings has a shape corresponding to each other;
wherein when a length of a major axis of the pair of openings is W and a length of a minor axis of the pair of openings is D, the lengths of the pair of openings are set to satisfy 0.75<D/W<1;
wherein
the pair of diffuser parts are disposed inside the casing in the vertical direction,
downstream ends of the pair of diffuser parts are surrounded by the four walls of the casing,
the inner circumferential surface of each of the pair of diffuser parts have an inner circumferential surface is inclined at an inclination angle that are is varied along circumferential directions direction of a respective diffuser part of the pair of diffuser parts with respect to respective rotation shaft of the rotation shafts of the pair of fans, and
the inclination angle of the respective diffuser part has a minimum value at first portions of the inner circumferential surfaces where the pair of diffuser parts are adjacent to each other at respective minor axes of the pair of diffuser parts.
0. 21. An outdoor unit for an air conditioner, comprising:
a casing including four walls that extend vertically;
a pair of fans, each coupled to a respective rotation shaft provided vertically and disposed inside the casing in a vertical direction;
a heat exchanger extended along at least three walls of the four walls of the casing;
a pair of bell mouth parts respectively provided for the pair of fans and disposed to be spaced apart from outer circumferential ends of each of the pair of fans, each bell mouth of the pair of bell mouth parts configured to guide air introduced into a respective fan of the pair of fans while the pair of fans discharge the air, the pair of bell mouth parts respectively having downstream ends;
a pair of diffuser parts respectively disposed at downstream ends of the pair of bell mouth parts and obliquely extending in directions toward which the air is to be discharged, to guide the air discharged from the pair of fans and the pair of diffuser parts including a pair of inner circumferential surfaces, respectively, and
a pair of openings respectively formed at downstream ends of a pair of inner circumferential surfaces, each of the pair of openings has a shape corresponding to each other;
wherein when a length of a major axis of the pair of openings is W and a length of a minor axis of the pair of openings is D, the lengths of the pair of openings are set to satisfy 0.75<D/W<1;
wherein
the pair of diffuser parts are disposed inside the casing in the vertical direction,
the inner circumferential surface of each of the pair of diffuser parts is inclined at a diffuser angle that is varied along circumferential direction of a respective diffuser part of the pair of diffuser parts with respect to the respective rotation shaft of the rotation shafts of the pair of fans, and the inclination angle of the respective diffuser part has a minimum value at first portions of the inner circumferential surfaces where the pair of diffuser parts are adjacent to each other.
each of the pair of diffuser parts, in a major axis direction from a front to a rear, has a first diffuser angle,
each of the pair of diffuser parts, in a minor axis direction from one side to another side, has a second diffuser angle,
the second diffuser angle is smaller than the first diffuser angle, and
downstream ends of the pair of diffuser parts are surrounded by the four walls of the casing.
1. An outdoor unit for an air conditioner, comprising:
a first fan having coupled to a first rotation shaft;
a second fan having coupled to a second rotation shaft that is parallel to the first rotation shaft;
a casing surrounding the first fan and the second fan in a vertical direction;
a first bell mouth part and a second bell mouth part, each of the first bell mouth part and the second bell mouth part to guide air introduced into the first fan and the second fan, respectively, while the first fan and the second fan respectively discharge the air, each of the first bell mouth part and the second bell mouth part having a downstream end and being spaced apart from outer circumferential ends of the first fan and the second fan, respectively;
a first diffuser part obliquely extending from the downstream end of the first bell mouth part to guide the air discharged from the first fan, the first diffuser part having a first inner circumferential surface inclined at first inclination angles with respect to the first rotation shaft, the first inclination angles varied along a circumferential direction of the first fan;, the first diffuser part forming a first opening at a downstream end of the first inner circumferential surface;
a second diffuser part obliquely extending from the downstream end of the second bell mouth part to guide the air discharged from the second fan, the second diffuser part having a second inner circumferential surface inclined at second inclination angles with respect to the second rotation shaft, the second inclination angles varied along a circumferential direction of the second fan, the second diffuser part forming a second opening at a downstream end of the second inner circumferential surface;
wherein when a length of a major axis of the first opening is W and a length of a minor axis of the first opening is D, lengths of the first opening is set to satisfy 0.75<D/W<1, and
wherein when a length of a major axis of the second opening is W and a length of a minor axis of the second opening is D, lengths of the second opening is set to satisfy 0.75<D/W<1;
wherein:
the first diffuser part and the second diffuser part are disposed inside the casing in the vertical direction,
a portion ofthe first inner circumferential surface of the first diffuser part at a minor axis of the first diffuser part and a portion of the second inner circumferential surface of the second diffuser part at a minor axis of the second diffuser part are adjacent to each other,
the portion ofthe first inner circumferential surface of the first diffuser part at the minor axis of the first diffuser part is inclined at at least one first inclination angle from among the first inclination angles of the first diffuser part,
the portion ofthe second inner circumferential surface of the second diffuser part at the minor axis of the second diffuser part is inclined at at least one second inclination angle from among the second inclination angles of the second diffuser part,
the at least one first inclination angle from among the first inclination angles of the first diffuser part is smaller than at least one other first inclination angle from among the first inclination angles of the first diffuser part, and
the at least one second inclination angle from among the second inclination angles of the second diffuser part is smaller than at least one other second inclination angle from among the second inclination angles of the second diffuser part, and
a downstream end of the first diffuser part and a downstream end of the second diffuser part are surrounded by four side walls of the casing.
0. 2. The outdoor unit according to
the first diffuser part includes a first opening formed at a downstream end of the first inner circumferential surface;
the second diffuser part includes a second opening formed at a downstream end of the second inner circumferential surfaces; and
the first opening and the second opening are formed to be opposite to each other.
3. The outdoor unit according to claim 2 1, wherein each of the first inclination angles (θ) and the second inclination angles (θ) are each provided in a range of 3°≤θ≤35°.
4. The outdoor unit according to claim 2 1, wherein:
a length of the first inner circumferential surface of the first diffuser part defined as a length between an upstream end and the downstream end of the first diffuser part increases as the inclination angle of the first diffuser part increases; and
a length of the second inner circumferential surface of the second diffuser part defined as a length between an upstream end and the downstream end of the second diffuser part increases as the inclination angle of the second diffuser part increases.
5. The outdoor unit according to claim 2 1, wherein:
the rotation shaft of the first fan is disposed at a center of the first opening; and
the rotation shaft of the second fan is disposed at a center of the second opening.
0. 6. The outdoor unit according to
7. The outdoor unit according to
the first diffuser part includes a first opening formed at a downstream end of the first inner circumferential surface; and
the first opening is provided in an oval shape.
8. The outdoor unit according to
the first diffuser part includes a first opening formed at a downstream end of the first inner circumferential surface; and
the first opening is provided in a polygonal shape having at least three corners.
9. The outdoor unit according to
10. The outdoor unit according to
a casing includingthe four side walls of the casing include:
a first surface wall extending in a direction the first and second fans are disposed and to cover one side of the first fan and one side of the second fan,
a second surface wall configured to cover the other side of the first fan and the other side of the second fan while disposed parallel to the first surface wall,
a third surface wall configured to cover the first fan while disposed between the first surface wall and the second surface wall, and
a fourth surface wall configured to cover the second fan while disposed parallel to the third surface wall; and
at least one heat exchanger disposed between the casing and the first and second fans and formed along the third surface wall, the first surface wall, and the fourth surface wall.
11. The outdoor unit according to
12. The outdoor unit according to
13. The outdoor unit according to
15. The outdoor unit according to
16. The outdoor unit according to
0. 17. The outdoor unit according to
a pair of openings is respectively formed at downstream ends of the pair of inner circumferential surfaces; and
each of the pair of openings has a shape corresponding to each other.
18. The outdoor unit according to claim 17 14, wherein each opening of the pair of openings is provided in an oval shape.
0. 19. The outdoor unit according to
20. The outdoor unit according to claim 17 14, further comprising a pair of stator parts, each stator of the pair of stator parts including a plurality of noise prevention blades,
wherein the pair of stator parts are respectively provided on the pair of inner circumferential surfaces.
0. 22. The outdoor unit according to claim 21, wherein the pair of diffuser parts is disposed inside the casing in a vertical direction.
0. 23. The outdoor unit according to claim 21, wherein, for each of the diffuser parts, the second diffuser angle is a lowest diffuser angle among a plurality diffuser angles along circumferential directions of the diffuser part.
0. 24. The outdoor unit according to claim 21, wherein the first diffuser angle is a highest diffuser angle among a plurality of diffuser angles along circumferential directions of the diffuser part.
0. 25. The outdoor unit according to claim 23, wherein the second diffuser angle is provided in a range of 3°≤θ≤7°.
0. 26. The outdoor unit according to claim 24, wherein the first diffuser angle is provided in a range of 3°≤θ≤35°.
0. 27. The outdoor unit according to claim 21, wherein each opening of the pair of openings is provided in an oval shape.
0. 28. The outdoor unit according to claim 1, wherein
a distance from a center of rotation of the first fan to a corner of the casing, formed by two side walls of the four side walls of the casing, is defined by L1+L2,
wherein L1 is a distance from the corner of the casing to an outer edge of the first diffuser part, L2 is a distance from the center of rotation of the first fan to the outer edge of the first diffuser part, and Dratio=L2/(L1+L2) satisfies 0.60≤Dratio≤0.95.
0. 29. The outdoor unit according to claim 14, wherein
a distance from a center of rotation of a fan of the pair of fans to a corner of the casing, formed by two side walls of the four side walls of the casing, is defined by L1+L2,
wherein L1 is a distance from the corner of the casing to an outer edge of a diffuser part of the pair of diffusor parts, L2 is a distance from the center of rotation of the fan of the pair of fans to the outer edge of the diffuser part of the pair of diffuser parts, and Dratio=L2/(L1+L2) satisfies 0.60≤Dratio≤0.95.
0. 30. The outdoor unit according to claim 21, wherein
a distance from a center of rotation of a fan of the pair of fans to a corner of the casing, formed by two side walls of the four side walls of the casing, is defined by L1+L2,
wherein L1 is a distance from the corner of the casing to an outer edge of a diffuser part of the pair of diffuser parts, L2 is a distance from the center of rotation of the fan of the pair of fans to the outer edge of the diffuser part of the pair of diffuser parts, and Dratio=L2/(L1+L2) satisfies 0.60≤Dratio≤0.95.
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This application
Here, C is a coefficient in the range of 1.03≤C≤1.5, and more preferably in the range of 1.06≤C≤1.12.
According to equation (1), the strength of the container-shaped molded object 73 is secured, an installation space may be maximally used, influence of an adjacent blower 7 is significantly reduced, noise due to maximizing a diameter of the propeller fan may be reduced, etc.
Meanwhile, as illustrated in
Hereinafter, an operation and an effect of the outdoor unit 600 configured as described above will be described.
As illustrated in
As described above, since a diffuser angle θ at the front and rear portions of the diffuser part 9 is set to as large a value as possible in the range in which a turbulent current does not occur (here, a maximum of 35°) even though an air flow rate increases in the front and rear portions of the diffuser part 9, a viscosity loss due to the turbulent current is suppressed and thus a pressure restoring effect at this portion may be maximized.
In addition, when the diffuser angles θ at the front and rear portions are the same while the air flow rate at both side portions of the diffuser part 9 is decreased, because the diffuser angle θ enlarges such that the air flow becomes unstable and a loss occurs.
In contrast, according to the present embodiment, since the diffuser angle θ at this portion is set to a small value (a minimum of 3°), the above-described unstable air flow may be suppressed and a pressure restoring effect due to the diffuser part 9 at this portion may also be maximized.
That is, in the diffuser part 9 according to the present embodiment, since a loss due to an unstable air current such as a dispersion of the suction flow rate is suppressed as much as possible, a pressure restoring effect is maximized, and a blowing efficiency may be dramatically increased.
In addition, since the maximizing of the pressure restoring effect denotes that a flow rate in the diffuser part 9 is decreased, a blowing noise reduction may also be obtained.
In addition, in the present embodiment, since the blowers 7 are installed in series and the diffuser angles θ at adjacent portions are set to be small values, an angle of an air current discharged therefrom becomes approximately vertical, Interference of the air currents exhausted from both of the blower 7 may be suppressed, and thus low noise blowing at high efficiency may be possible.
Because the above-described Dratio is set to 0.9 or less, a bending process of the top panel 51 is certainly possible at a position at which the outlet opening of the diffuser part 9 is closest to an edge of a top panel surface plate part 511, and thus the bent part 512 may be formed. Meanwhile, since Dratio is set to 0.6 or more, an equalization of a change ratio of the outlet opening of the diffuser part outlet (a change ratio of the diffuser angle θ along a circumferential direction) of the diffuser part defined by Dratio, an equalization of a flow change by reducing the change and improvement of noise performance may be obtained. In addition, a configuration related to this may also be applied to the top panel 51 having a rectangular shape as seen from the axis of rotation C.
Next, a modified example of the first embodiment will be described.
First, it is preferable that a diffuser angle be changed and an additional shape different from a circle be formed according to a shape of a downstream end opening of the diffuser part or, for example, a distribution of a suction flow rate. Since the distribution of the suction flow rate depends on at least an arrangement of internal apparatuses, it is preferable that, for example, a diffuser angle of the inclined surface positioned at a position at which the bell mouth parts are not vertically overlapped be set to be greater than the diffuser angle of the inclined surface positioned at a portion at which the internal apparatuses and the bell mouth part are vertically overlapped. Specifically, as illustrated in
In the embodiment, although the diffuser angle θ smoothly and continuously varies along the circumferential direction so as to suppress an occurrence of turbulence and the like as much as possible, the diffuser angle θ may also vary discontinuously. In this case, as illustrated in
Although, the diffuser angle θ is set to 35° as a maximum and 3° as a minimum in the embodiment, it is not limited thereto. For example, the maximum value may also be less than 35°, and the minimum value may also be more than 3°. Particularly, the diffuser angle θ of a side of an adjacent blower is preferably in the range of 3°≤θ≤7°.
The diffuser angle θ may be formed to be smoothly changed step-by-step or continuously toward a downstream side as seen from a cross-section parallel to an axis of rotation. In this case, an enlargement rate of the flow path of the diffuser part increases toward the downstream side.
In the embodiment, although a height of the downstream end of the propeller fan 71 and a height of an upstream end of the diffuser part 9 are matched when seen from a direction perpendicular to the axis of rotation C as illustrated in
A shape of the bell mouth duct is not limited to a cylindrical shape, and when the outer circumferential end of the propeller fan does not have a vertical shape, for example, the shape may be a partial cone shape corresponding thereto, or a noise prevention blade may be installed at the diffuser part. Such an example will be described in detail in a second embodiment.
The blower may not be limited to the outdoor unit, and may be used for various uses. For example, the blower may also be used for a blower having a ventilation fan or a blower connected to a duct for ventilation.
In addition, the blower is not limited to air and may obtain the same effect by being applied to a gas.
Next, a second embodiment of the present disclosure will be described. A blower 100 according to the present embodiment is formed by a resin injection mold, as illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
In addition, an intersection point of the major and minor axes of the diffuser part 12 and center of the stator part 2F is disposed on an axis of rotation of the propeller fan FN.
In addition, as illustrated in
As illustrated in
Here, in the bell mouth part 11 and the diffuser part 12, when a radius increase rate at a position from the upstream side to the downstream side along the shaft direction (a major axis radius and a minor axis radius) is compared, the radial increase rate of the diffuser part 12 is set to be bigger. That is, when seen in a longitudinal cross-section in
In addition, from the viewpoint of functions of the bell mouth part 11 and the diffuser part 12, the bell mouth part 11 is for improving a fluid pressure near the propeller fan FN, and the diffuser part 12 is for increasing a pressure of a vortex from the propeller fan FN.
As illustrated in an outer peripheral surface of the container-shaped molded object 1 in
Next, the molded blade part 2 will be described.
As illustrated in
As illustrated in
As illustrated in
As described above, since a length in a span direction or a shape of the noise prevention blade 22 is repeatedly changed every quarter when the noise prevention blades 22 are seen in turn from the circumferential direction in the stator part 2F, noise may be prevented from being generated in the noise prevention blade 22 with the same specific frequency. That is, by alternating frequencies having the highest peak in the noise prevention blades 22, a Blade Passage Frequency (BPF) noise level may be decreased. More specifically, as illustrated in a graph in
In addition, as illustrated in
As illustrated in an enlarged perspective view of
As illustrated in
Next, division lines L between the container-shaped molded object 1 and the molded blade part 2 of the blower 100 provided as described above will be described.
As illustrated with bold lines in
As described above, since the blower 100 according to the present embodiment has a complex structure in which the diffuser part 12 is formed at the downstream side of the bell mouth part 11 and the stator part 2F in which the shape of the noise prevention blade 22 is formed at an inner surface of the bell mouth part 11 is disposed in the diffuser part, a restoring pressure of fluid increases compared to a conventional technology, and thus the blowing efficiency may be significantly improved.
In addition, because the diffuser part 12 is installed at the downstream side of the bell mouth part 11, the downstream end of the diffuser part 12 is formed in the oval shape, and the noise prevention blade 22 is installed in the radial shape therein, first, speed of fluid which flows from the downstream end of the diffuser part 12 is decreased, and thus an entire noise level may be decreased. In addition, because lengths along the span direction or the shapes of the noise prevention blades are not the same and have a tiny difference between them and the vortex coming out from the propeller fan FN and the interference state of the noise prevention blade 22 are different from each other, noise intensively generated at a specific frequency may also be prevented. From that, blowing performance may be significantly improved and a noise level may also be decreased.
In addition, since the container-shaped molded object 1 is divided by the division line L, and the blower 100 includes the molded blade part 2, the noise prevention blades 22 of the diffuser part 12 and the stator part 2F are formed separately. Accordingly, the diffuser part 12 which has the complex shape for improving the blowing efficiency described above, has an enlarged flow path varying from the circular shape to the oval shape and a form in which the noise prevention blade 22 of the stator part 2F is formed up to the outer circumferential end 2E, and thus priority is given to such a complex structure while preventing manufacturability from being decreased.
More specifically, for example, when the outer circumferential end 2E of the noise prevention blade 22 is integrally injection-molded with the other members, only the outer circumferential end 2E is perpendicularly molded with respect to the shaft to be easily separated from the mold, and thus priority has been given to the manufacturability while blowing efficiency is sacrificed. In contrast to the above description, in the present embodiment, since each element is divided by the division line L, consideration of mold separation in the conventional technology may not be needed, and blowing efficiency may be improved by installing the convex surface 2C and the pressure surface 2P formed to be inclined toward the outer circumferential end 2E. In addition, since as illustrated in a top view illustrating the blower 100 in
As described above, because molding property of the noise prevention blade 22 for the container-shaped molded object 1 is not needed, the shape of the bell mouth part 11 which expands from the substantially circular shape to the oval shape may also be molded by a simple mold. In addition, since a direction of the vertical rib 15 may be arranged by a half surface, the container-shaped molded object 1 may be molded by a mold divided into two along a radius direction, and thus manufacturability may be improved.
In addition, since the bell mouth part 11 and the diffuser part 12 are not separately formed, but are integrally formed as the container-shaped molded object 1, the blower 100 includes only two elements of the container-shaped molded object 1 and the molded blade part 2, and thus blowing efficiency is improved as well as the number of elements may also be decreased.
In addition, the other embodiments will be described.
As illustrated in
In the above-described embodiment, although the stator part 2F is formed by installing the noise prevention blade 22 into the diffuser part 12 in a radial shape, for instance, the plurality of noise prevention blades 22 having a shape expanding straight along a long or minor axis may be installed. Such a structure may improve blowing efficiency and also suppress a noise from being intensively increased at a specific frequency by varying lengths of the noise prevention blades 22. Although the downstream end of the diffuser part 12 has an oval shape, for instance, the downstream end may have a polygonal shape close to a circle or oval. In this case, it is preferable that a central point of the downstream end of the diffuser part 12 be disposed on the rotation shaft line of the propeller fan FN.
Various modifications or embodiments except for the above-described embodiments may be combined without departing from the purposes of the present.
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