The present disclosure presents a A vehicle framework structure, which structure comprises: a front frame member that configures forms a part of a vehicle framework of at a vehicle front section of a vehicle; a rear frame member that configures forms a part of a the framework of at a vehicle rear section of the vehicle; an intermediate frame member that configures forms a part of a the framework of at a vehicle intermediate section of the vehicle, and that includes a framework member the intermediate frame member is disposed between the front frame member and the rear frame member, and having has a length direction in a vehicle front-rear direction; and a coupling section that includes a first configuration coupling member attached to the framework member of the intermediate frame member so as to be continuous with the framework member extend in the vehicle front-rear direction, and a second configuration coupling member attached to the first configuration coupling member so as to be continuous with the first configuration member extend in the vehicle front-rear direction.
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1. A vehicle framework structure, comprising:
a front frame member that configures forms a part of a vehicle framework of at a vehicle front section of a vehicle;
a rear frame member that configures forms a part of a the vehicle framework of at a vehicle rear section of the vehicle;
an intermediate frame member that configures forms a part of a the vehicle framework of at a vehicle intermediate section of the vehicle, and that includes a framework member is disposed between the front frame member and the rear frame member and having has a length direction in a vehicle front-rear direction; and
a coupling section that includes a first configuration coupling member attached to the framework member of the intermediate frame member so as to be continuous with the framework member extend in the vehicle front-rear direction, the first configuration coupling member having a leading larger end portion and a base end portion, and a second configuration coupling member attached to the first configuration coupling member so as to be continuous with the first configuration member extend in the vehicle front-rear direction, the second configuration coupling member having a leading larger end portion and a base end portion, the coupling section coupling at least one of the front frame or member and the rear frame member to the intermediate frame member in the vehicle front-rear direction by joining the leading larger end portion of the first configuration coupling member to the leading larger end portion of the second configuration coupling member opposing the leading larger end portion of the first configuration coupling member, with both the first configuration coupling member and the second configuration coupling member being formed so as to gradually increase in size in at least one of a vehicle width direction or and a vehicle vertical direction on progression from the respective base end portions of the first configuration coupling member and the second configuration coupling member toward the respective leading larger end portions of the first configuration coupling member and the second configuration coupling member,
wherein the first coupling section member is formed with at least one of a hollow portion or an opening and the second coupling member is formed with a through-hole that is joined to the hollow portion due to the second coupling member being attached to the first coupling member, and
wherein a portion of a suspension arm is inserted into the at least one of the hollow portion or and the opening through-hole are configured to receive a portion of a suspension arm.
2. The vehicle framework structure of
a pair of left and right rockers that constitute the framework member; and
a cross member coupling coupled between the pair of left and right rockers together in the vehicle width direction, one of the pair of left and right rockers constituting the intermediate frame member and being coupled to the cross member via the first configuration coupling member of the coupling section.
3. The vehicle framework structure of
0. 4. The vehicle framework structure of
0. 5. The vehicle framework structure of
6. The vehicle framework structure of
7. The vehicle framework structure of
8. The vehicle framework structure of
0. 9. The vehicle framework structure of
0. 10. The vehicle framework structure of
11. The vehicle framework structure of
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This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2016-239805 filed on Dec. 9, 2016, the disclosure of which is incorporated by reference herein.
The present invention relates to a vehicle framework structure.
Japanese Patent Application Laid-Open (JP-A) No. 2007-106320 describes a vehicle frame structure. The frame structure includes a front frame A-Asection 16, a rear frame section 20, an intermediate frame section 22, and coupling sections 24, 32, each located at a vehicle lower side of a floor panel, not illustrated in the drawings. The front frame section 16 configures forms part of the framework of a front section of the vehicle 12, and specifically, is configured including a pair of left and right front-side members 26 extending along the vehicle front-rear direction. A power unit and a front suspension member (neither of which are illustrated in the drawings) are attached to the front frame section 16. Note that in the present exemplary embodiment, the floor panel of the vehicle 12 has a configuration that does not include a floor tunnel extending along the vehicle front-rear direction.
The rear frame section 20 configures forms part of the framework of a rear section of the vehicle 12, and specifically, is configured including a pair of left and right rear-side members 28 extending along the vehicle front-rear direction. A trunk floor panel 18 (see
The intermediate frame section 22 configures forms part of the framework of an intermediate section of the vehicle 12, and is disposed between the front frame section 16 and the rear frame section 20. Specifically, the intermediate frame section 22 is configured including a pair of left and right rockers 30 serving as framework members extending along the vehicle front-rear direction, a front cross member 34 serving as a cross member extending in the vehicle width direction and coupling vehicle front end portions of the pair of left and right rockers 30 together in the vehicle width direction via the coupling sections 32, and a rear cross member 38 serving as a cross member extending in the vehicle width direction and coupling vehicle rear end portions of the pair of left and right rockers 30 together in the vehicle width direction via the coupling sections 24. Note that in plan view of the vehicle, the pair of left and right rockers 30 are disposed at the vehicle width direction outer sides of the front frame section 16 and the rear frame section 20. Configuration may also be made in which the rockers 30 are joined directly to the front cross member 34 and the rear cross member 38, with the joins joints being covered by first configuration coupling members 40.
As illustrated in
As illustrated in
Moreover, plural fastening portions 58 are respectively formed at a vehicle upper end portion and a vehicle lower end portion of the joining wall portion 56. Each fastening portion 58 has a greater plate thickness than the plate thickness of the joining wall portion 56 at locations ether than the fastening portions 58. Accordingly, a vehicle rear face 60 of each fastening portion 58 projects out toward the vehicle rear with respect to the locations of the joining wall portion 56 other than the fastening portions 58.
Each fastening portion 58 of the joining wall portion 56 is formed with a fastening hole 62 with an axial direction along the plate thickness direction. The fastening holes 62 in the fastening portions 58 formed of the vehicle upper end portion of the joining wall portion 56 are, for example, through holes penetrating the fastening portions 58 in the plate thickness direction. The fastening holes 62 of the fastening portions 58 formed at the vehicle lower end portion of the joining wall portion 56 are, for example, non-penetrating holes that are open toward the vehicle rear.
The joining wall portion 56 is formed with ribs 64 running toward the vehicle front. The ribs 64 are configured by plural first ribs 66, each with a plate thickness direction in the vehicle vertical direction, and, as illustrated in
Moreover, as illustrated in
The second configuration coupling member 42 is attached to the first configuration coupling member 40 so as to be continuous thereto along extend therefrom in the vehicle front-rear direction. Specifically, at each coupling section 24, the second configuration coupling member 42 is disposed at the vehicle rear of the first configuration coupling member 40. Moreover, at each coupling section 32, the second configuration coupling member 42 is disposed at the vehicle front of the first configuration coupling member 40 (see
Similarly to in the first configuration coupling member 40, a leading larger end portion 92 on the opposite side of the second configuration coupling member 42 to the base end portion 80 is configured formed including a joining wall portion 90 with a plate thickness direction in the vehicle front-rear direction. The joining wall portion 90 is formed in substantially the same shape as the joining wall portion 56 of the first configuration coupling member 40 in vehicle front view (see also
The fastening portions 98 of the joining wall portion 90 are each formed with a fastening hole 102 having an axial direction along the plate thickness direction. The fastening holes 102 of the fastening portions 98 formed at the vehicle upper end portion of the joining wall portion 90 are, for example, non-penetrating holes open toward the vehicle front, and the fastening holes 102 of the fastening portions 98 formed at the vehicle lower end portion of the joining wall portion 90 are, for example, through holes penetrating the fastening portions 98 in the plate thickness direction. Fasteners 104 are inserted into the fastening portions 98 formed at the vehicle lower end portion of the joining wall portion 90 from the vehicle rear, and are screwed together with the fastening portions 58 formed at the vehicle lower end portion of the joining wall portion 56 of the first configuration coupling member 40. Similarly, fasteners 104 are inserted into the fastening portions 58 formed at the vehicle upper end portion of the joining wall portion 56 of the first configuration coupling member 40 from the vehicle front, and are screwed together with the fastening portions 98 formed at the vehicle upper end portion of the joining wall portion 90. The first configuration coupling member 40 and the second configuration coupling member 42 are thereby fastened together. Note that some ridge lines of plural ridge lines extending along the vehicle front-rear direction of the joining wall portion 56 of the first configuration member 40 are disposed so as to be continuous with some ridge lines of plural ridge lines extending along the vehicle front-rear direction of the joining wall portion 90 of the opposing second configuration member 42. Moreover, in vehicle front view, some ridge lines of plural ridge lines within the face (vehicle rear face) of the joining wall portion 56 of the first configuration member 40 that is a face opposing the second configuration member 42 are disposed so as to be superimposed on some ridge lines of plural ridge lines within the face (vehicle front face) of the joining wall portion 90 of the second configuration member 42 that is a face opposing the first configuration member 40. In other words, some of the ridge lines within the vehicle rear face of the joining wall portion 56 are disposed so as to oppose some of the ridge lines within the vehicle front face of the joining wall portion 90 in the vehicle front-rear direction.
The joining wall portion 90 is formed with ribs 108 running toward the vehicle rear. The ribs 108 are configured by plural first ribs 110 with a plate thickness direction in the vehicle vertical direction and plural second ribs 112 (see
A second cover member 116 is provided to the second configuration coupling member 42 so as to cover the second configuration coupling member 42 from the vehicle upper side. The second cover member 116 is configured from a plate member with a plate thickness direction in the vehicle vertical direction. As illustrated in
Explanation follows: regarding operation and advantageous effects of the present exemplary embodiment.
As illustrated in
Note that the first configuration coupling member 40 and the second configuration coupling member 42 are respectively formed so as to gradually increase in size along at least one of the vehicle width direction and the vehicle vertical direction on progression from the base end portions 44, 80 toward the leading larger end portions 54, 92. Namely, the location where the first configuration coupling member 40 and the second configuration coupling member 42 are joined together is configured formed with larger dimensions in the vehicle width direction and the vehicle vertical direction than other locations, thereby improving the ability to withstand input load. This thereby enables input load to be transmitted smoothly to elsewhere in the framework. Load transmission efficiency can accordingly be improved in a vehicle body structure not provided with a floor tunnel.
Moreover, the intermediate frame section 22 includes the rockers 30 extending along the vehicle front-rear direction, and the front cross member 34 and the rear cross member 38 that respectively couple the rockers 30 together in the vehicle width direction via the first configuration coupling members 40 of the coupling sections 24, 32. Accordingly, load input to the intermediate frame section 22 from the coupling sections 24, 32 can be transmitted smoothly to both the rockers 30 and the front cross member 34 or the rear cross member 38 by the first configuration coupling member 40. This thereby enables input load to be dispersed such that the load is borne by the overall framework.
Moreover, in each of the coupling sections 24, 32, the location where the first configuration coupling member 40 is joined to the rocker 30 and the location where the first configuration coupling member 40 is joined to the front cross member 34 or to the rear cross member 38 are configured formed as a single body, so as not to form a join joint where stress is liable to concentrate between the rocker 30 and the front cross member 34 or the rear cross member 38. This thereby enables stress to be suppressed from concentrating in the first configuration coupling members 40, and therefore in the coupling sections 24, 32.
Furthermore, in each of the coupling sections 24, 32, at least one ridge line of the plural ridge lines extending in the vehicle front-rear direction in the vicinity of the leading end portion 54 of the first configuration member 40 is disposed so as to be continuous with at least one ridge line of the plural ridge lines extending in the vehicle front-rear direction in the vicinity of the leading end portion 92 of the second configuration member 42. Accordingly, when load is input to the coupling sections 24, 32 along the vehicle front-rear direction, the load can be transmitted smoothly from the first configuration member 40 to the second configuration member 42 or from the second configuration member 42 to the first configuration member 40, along the ridge lines that have high bending rigidity.
Moreover, in each of the coupling sections 24, 32, in vehicle front view, at least one ridge line of the plural ridge lines within the face of the leading end portion 54 of the first configuration member 40 that is a face opposing the second configuration member 42 is disposed so as to be substantially superimposed on at least one ridge line of the plural ridge lines within the face of the leading end portion 92 of the second configuration member 42 that is a face opposing the first configuration member 40. Accordingly, when load is input to the coupling sections 24, 32 along the vehicle front-rear direction, the load can be transmitted smoothly from the first configuration member 40 to the second configuration member 42 or from the second configuration member 42 to the first configuration member 40, along the ridge lines that have high bending rigidity. This thereby enables a further improvement to load transmission efficiency in a vehicle body structure not provided with a floor tunnel.
Moreover, in each of the coupling sections 24, 32, the first configuration coupling member 40 and the second configuration coupling member 42 are respectively formed with the ribs 64, 108 that extend along the vehicle front-rear direction. The respective ribs 64, 108 are disposed so as to be substantially superimposed on one another in vehicle front view. Accordingly, when load is input to the coupling sections 24, 32 along the vehicle front-rear direction, load input from one of the ribs 64 or the ribs 108 is borne by the other out of the ribs 64 or the ribs 108, thereby enabling the load to be more reliably transmitted.
Moreover, at least one ridge line of the plural ridge lines provided at the coupling sections 24, 32 is configured so as to be continuous with adjacent to at least one ridge line of the plural ridge lines provided at the front frame section 16 or the rear frame section 20 extending in the vehicle front-rear direction, such that load can be transmitted from the front frame section 16 or the rear frame section 20 to the intermediate frame section 22, or from the intermediate frame section 22 to the front frame section 16 or the rear frame section 20, along the ridge lines that have high bending rigidity. This thereby enables a further improvement in load transmission efficiency in a vehicle body structure not provided with a floor tunnel.
Moreover, in each of the coupling sections 24, 32, since the first configuration coupling member 40 and the second configuration coupling member 42 are fastened together using the fasteners 104, joining the first configuration coupling member 40 and second configuration coupling member 42 together is easier than in cases in which welding is employed. This thereby enables an improvement in productivity.
Note that in the first exemplary embodiment described above, the ribs 64 and the ribs 108 are disposed so as to be substantially superimposed on each other in vehicle from view. However, there is no limitation thereto, and the ribs 64 and the ribs 108 may be disposed at positions that are not superimposed on each other.
Moreover, the first configuration coupling member 40 and the second configuration coupling member 42 are fastened together using the fasteners 104. However, there is no limitation thereto, and configuration may be made in which the first configuration coupling member 40 and the second configuration coupling member 42 are joined together using another type of fastening, such as rivets, or are joined together by welding.
Moreover, configuration is made in which the rocker 30 and either the front cross member 34 or the rear cross member 38 are attached to each first configuration coupling member 40. However, there is no limitation thereto, and configuration may be made in which only the rocker 30 is attached to the first configuration coupling member 40, or configuration may be made in which only either the front cross member 34 or the rear cross member 38 is attached to the first configuration coupling member 40. Further, each of the coupling sections 24, 32 is configured such that the joining wall portion 56 of the first configuration coupling member 40 is joined to the joining wall portion 90 of the second configuration coupling member 42. However there is no limitation thereto, and configuration may be made in which one length direction end portion of the rocker 30 is joined to one length direction end portion of either the front-side member 26 or the rear-side member 28, with reinforcement members having an outer profile increasing in size on progression toward an end portion being provided at respective outer peripheral faces of the respective one length direction end portions, and these reinforcement members being joined together.
In the present exemplary embodiment, configuration is made in which the first configuration coupling member 40 and the second configuration coupling member 42 of the coupling section 24 are joined together at the joining wall portions 56, 90. However, there is no limitation thereto, and as illustrated in
Note that here, configuration is made in which the projection 142 is provided to the first configuration coupling member 40. However, there is no limitation thereto, and configuration may be made in which the projection 142 is provided to the second configuration coupling member 42 so as to project out toward the first configuration coupling member 40. Moreover, the projection 142 is disposed at the vehicle width direction outer side of the first configuration coupling member 40. However, there is no limitation thereto, and the projection 142 may be disposed at the vehicle width direction inner side of the first configuration coupling member 40, or may be disposed at the upper side and/or lower side of the first configuration coupling member 40 in the vehicle vertical direction.
Next, explanation follows regarding a vehicle framework structure according to a second exemplary embodiment of the present invention, with reference to
The vehicle framework structure according to the second exemplary embodiment has the same basic configuration as the first exemplary embodiment, but is distinctive in the point that a hollow portion 152 is provided inside a coupling section 150.
Namely, as illustrated in
As illustrated in
Moreover, the length direction end portion 72 of the rear cross member 38 is joined to the vehicle width direction inner side of the first configuration coupling member 154 so as to be superimposed thereon from the vehicle upper side.
The second configuration coupling member 156 is disposed at the vehicle rear of the first configuration coupling member 154, and is formed with a substantially L-shaped profile in plan view of the vehicle. A base end portion 159 of the second configuration coupling member 156 is, for example, integrally formed to the rear frame section 20 disposed at the vehicle rear of the second configuration coupling member 156. Note that the second configuration coupling member 156 of a non-illustrated coupling section provided with front-rear symmetry is integrally formed to the front frame section 16.
As illustrated in
As illustrated in
An outer peripheral edge of the hollow portion 152 projects out toward the vehicle rear and is inserted into the through hole 180 of the second configuration coupling member 156, and is provided with a fitting portion 184 that abuts against an inner peripheral wall face of the through hole 180 in the second configuration coupling member 156.
Next, explanation follows regarding operation and advantageous effects of the present exemplary embodiment.
With the exception of the point that the hollow portion 152 is provided inside the coupling section 150, the configuration described above is similar to the vehicle framework structure of the first exemplary embodiment, and is thereby capable of obtaining the same advantageous effects as the first exemplary embodiment.
Moreover, the wright of the coupling section can be reduced as a result of forming the hollow portion 152 and the through hole 180 in the coupling section 150. This thereby enables a reduction in weight.
Moreover, a portion of the suspension arm 182 is inserted into the hollow portion 152 and the through hole 180 of the coupling section 150, thereby enabling space to be saved. This thereby enables more efficient utilization of space in the vehicle.
Moreover, in the coupling section 150, the fitting portion 184 is formed at one of the first configuration coupling member 154 or the second configuration coupling member 156, and the through hole 180, into which the fitting portion 184 is fitted by being inserted in the vehicle front-rear direction, is formed at the other of the first configuration coupling member 154 or the second configuration coupling member 156. Accordingly, when connecting the first configuration coupling member 154 and the second configuration coupling member 156 together, positioning of the first configuration coupling member 154 and the second configuration coupling member 156 can be performed easily by inserting the fitting portion 184 into the through hole 180. Moreover, since it is possible for load to be transmitted either from the fitting portion 184 to the through hole 180 or from the through hole 180 to the fitting portion 184, when load is input to one of the first configuration coupling member 154 or and the second configuration coupling member 156 substantially along the vehicle vertical direction or substantially along the vehicle width direction, the load can be better transmitted to the other out of the first configuration coupling member 154 or and the second configuration coupling member 156. This thereby enables the load transmission efficiency to be improved for load input in any direction.
Moreover, the second configuration coupling member 156 of the coupling section 150 is formed as a single body with at least one of the front frame section 16 or and the rear frame section 20, rendering an operation to attach the second configuration coupling member 156 to at least one of the front frame section 16 or and the rear frame section 20 unnecessary. A reduction in the number of assembly processes can accordingly be achieved. This thereby enables an improvement in productivity.
Note that in the second exemplary embodiment described above, configuration is made in which the hollow portion 152 is formed in the first configuration coupling member 154. However, there is no limitation thereto, and the hollow portion 152 may be provided in the second configuration coupling member 156, or hollow portions 152 may be provided in both the first configuration coupling member 154 and the second configuration coupling member 156. Moreover, a member other than the suspension arm 182 may be inserted into the hollow portion 152, or configuration may be made in which nothing is inserted into the hollow portion 152.
Moreover, configuration is made in which the fitting portion 184 is provided to the first configuration coupling member 154, and is fitted into the through hole 180 in the second configuration coupling member 156. However, there is no limitation thereto, and configuration may be made in which a fitting hole, not illustrated in the drawings, is formed in the second configuration coupling member 156 for the fitting portion 184, and the fitting portion 184 is fitted into the fitting hole. Moreover, configuration may be made in which the fitting portion 184 is provided to the second configuration coupling member 156 and is fitted together with the hollow portion 152 formed in the first configuration coupling member 154, or with another fitting hole, not illustrated in the drawings, formed in the first configuration coupling member 154.
Moreover, in the first and second exemplary embodiments described above, configuration is made in which in each of the coupling sections 24, 32, 150, the cross member is attached to the first configuration coupling member 40, 154. However, there is no limitation thereto, and configuration may be made in which the cross member is attached to the second configuration coupling member 42, 156. Moreover, configuration may be made in which the cross member is not attached to the coupling sections 24, 32, 150.
Moreover, configuration is made in which the first configuration coupling member 40, 154 and the second configuration coupling member 42, 156 gradually increase in size in the vehicle vertical direction and in the vehicle width direction on progression from the base end portion 44, 80, 158, 159 toward the leading larger larger end portion 54, 92, 168, 172. However, there is no limitation thereto, and configuration may be made in which the gradual increase in size is only in at least one of the vehicle vertical direction or the vehicle width direction.
Moreover, in the first configuration coupling member 40, 154, the base end portion 44 that is joined to the rocker 30, and the portion of the first configuration coupling member 40, 154 that is joined to the cross member, are configured as a single body so as not to form joins joints. However, there is no limitation thereto, and configuration may be made in which these portions are each configured by separate bodies with a join joint present therebetween.
Moreover, some ridge lines of the plural ridge lines of the joining wall portion 56, 166 of the first configuration member 40, 154 are disposed so as to be continuous with the ridge lines of the joining wall portion 90, 174 of the opposing second configuration member 42, 156. However, there is no limitation thereto, and these ridge lines may be non-continuous with each other.
Moreover, configuration is made in which at least one ridge line of each of the coupling sections 24, 32, 150 is continuous with at least one ridge line of the front frame 16, the rear frame 20, or the intermediate frame 22. However, there is no limitation thereto, and these ridge lines may be non-continuous with each other.
Although explanation has been given regarding exemplary embodiment of the present invention, is the present invention is not limited to the above, and obviously various modification either than the above may be implemented in a range that does not depart from the spirit of the present invention.
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