A slickline shredder tool includes a housing, a housing inlet, a power receiver, a shredder coupled to the power receiver, and a storage unit. The shredder rotates about a first axis when the power receiver receives power. malfunctioning slickline enters the housing through the housing inlet and is shredded into shredded pieces by the shredder. The shredded pieces are stored in the storage unit.
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1. An apparatus comprising:
a housing for use in a downhole environment, the housing enclosing a volume, the housing comprising:
a wall comprising:
an internal surface facing the volume, and
an external surface; and
a housing inlet that penetrates the wall;
a power receiver contained in the housing;
a shredder contained in the housing and coupled to the power receiver, the shredder comprising:
a shredder inlet in communication with the housing inlet, and
a shredder outlet,
wherein:
the shredder rotates about a first axis when the power receiver receives power, and
the shredder is capable of shredding a malfunctioning slickline received through the shredder inlet into shredded pieces; and
a storage unit contained in the housing and capable of storing shredded pieces received from the shredder.
20. A system comprising:
a surface equipment module located on a surface of the earth;
a slickline shredder tool located in a borehole, the slickline shredder tool comprising:
a housing for use in a downhole environment, the housing enclosing a volume, the housing comprising:
a wall comprising:
an internal surface facing the volume, and
an external surface; and
a housing inlet that penetrates the wall;
a power receiver contained in the housing;
a shredder contained in the housing and coupled to the power receiver, the shredder comprising:
a shredder inlet in communication with the housing inlet, and
a shredder outlet,
wherein:
the shredder rotates about a first axis when the power receiver receives power, and
the shredder is capable of shredding a malfunctioning slickline received through the shredder inlet into shredded pieces; and
a storage unit contained in the housing and capable of storing shredded pieces received from the shredder; and
a slickline cable coupled to the slickline shredder tool and to the surface equipment module.
11. A method comprising:
lowering a slickline shredder tool into a borehole, the slickline shredder tool comprising:
a housing for use in a downhole environment, the housing enclosing a volume, the housing comprising:
a wall comprising:
an internal surface facing the volume, and
an external surface; and
a housing inlet that penetrates the wall;
a power receiver contained in the housing;
a shredder contained in the housing and coupled to the power receiver, the shredder comprising:
a shredder inlet in communication with the housing inlet, and
a shredder outlet,
wherein:
the shredder rotates about a first axis when the power receiver receives power, and
the shredder is capable of shredding a malfunctioning slickline received through the shredder inlet into shredded pieces; and
a storage unit contained in the housing and capable of storing shredded pieces received from the shredder;
positioning the slickline shredder tool downhole near the malfunctioning slickline in the borehole;
receiving the malfunctioning slickline through the housing inlet;
receiving power into the power receiver;
supplying power from the power receiver to the shredder;
shredding the malfunctioning slickline into shredded pieces; and
storing the shredded pieces in the storage unit.
2. The apparatus of
3. The apparatus of
the power receiver comprises a rotary unit contained in the housing, wherein the rotary unit rotates about a second axis;
the apparatus further comprises a rod contained in the housing and coupled to the rotary unit, wherein the rod rotates about a third axis when the rotary unit rotates about the second axis; and
the shredder is coupled to the rod, wherein the shredder rotates about the first axis when the rod rotates about the third axis.
5. The apparatus of
6. The apparatus of
an external guide, external to the housing, the external guide comprising:
an external guide inlet;
an external guide outlet in communication with the housing inlet; and
an eternal guide passage between the external guide inlet and the external guide outlet.
7. The apparatus of
an internal guide contained in the housing, the internal guide comprising:
an internal guide inlet in communication with the housing inlet and positioned to capture malfunctioning slickline entering the housing inlet;
an internal guide outlet in communication with the shredder inlet; and
an internal guide passage between the internal guide inlet and the internal guide outlet.
9. The apparatus of
a spring-loaded hinge; and
a longitudinal flap coupled at a first end to the spring-loaded hinge and urged at a second end against the internal surface of the wall of the housing;
wherein the longitudinal flap is movable from a first position in which the second end is in contact with the internal surface of the wall of the housing and a second position in which the second end is not in contact with the internal surface of the wall of the housing.
10. The apparatus of
the internal guide passage further comprises:
a wide end adjacent to the internal guide inlet, and
a narrow end adjacent to the internal guide outlet.
12. The method of
13. The method of
the power receiver comprises a rotary unit contained in the housing, wherein the rotary unit rotates about a second axis;
the slickline shredder tool further comprises a rod contained in the housing and coupled to the rotary unit, wherein the rod rotates about a third axis when the rotary unit rotates about the second axis; and
the shredder is coupled to the rod, wherein the shredder rotates about the first axis when the rod rotates about the third axis.
15. The method of
16. The method of
an external guide, external to the housing, the external guide comprising:
an external guide inlet;
an external guide outlet in communication with the housing inlet; and
an external guide passage between the external guide inlet and the external guide outlet.
17. The method of
an internal guide contained in the housing, the internal guide comprising:
an internal guide inlet in communication with the housing inlet and positioned to capture malfunctioning slickline entering the housing inlet;
an internal guide outlet in communication with the shredder inlet; and
an internal guide passage between the internal guide inlet and the internal guide outlet.
18. The method of
a spring-loaded hinge; and
a longitudinal flap coupled at a first end to the spring-loaded hinge and urged at a second end against the internal surface of the wall of the housing;
wherein the longitudinal flap is movable from a first position in which the second end is in contact with the internal surface of the wall of the housing and a second position in which the second end is not in contact with the internal surface of the wall of the housing.
19. The method of
the internal guide passage further comprises:
a wide end adjacent to the internal guide inlet, and
a narrow end adjacent to the internal guide outlet;
the wide end is the internal guide inlet; and
the narrow end is the internal guide outlet.
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A slickline cable is typically used to lower a downhole tool into a borehole. Once the tool has been used for its intended task, the operator may pull the tool out of the borehole by winding the slickline onto a drum from which it was spooled. A slickline cable may break or become stuck in the borehole requiring a “fishing” job to remove the slickline. Such a fishing operation can be a challenge.
While this disclosure describes a land-based slickline system, it will be understood that the equipment and techniques described herein are applicable in sea-based systems, multilateral wells, and similar environments.
In one or more embodiments, as illustrated in
In one or more embodiments, the slickline cable 106 is electronically and mechanically coupled to the tool 102. In one or more embodiments, the coupling between the slickline cable 106 and the tool 102 is a sturdy mechanical connection, capable of sustaining the connection through the entire slickline operation. In one or more embodiments, there is an electronic or optical connection between the slickline cable 106 and the tool 102. In one or more embodiments, the electrical and mechanical connection between the slickline cable 106 and the tool 102 is a conventional connection between a cable and a relatively heavy load. In one or more embodiments, the tool 102 includes sensors and actuators, such as probes, pressure sensors, and acoustic sensors. It will be understood that the slickline system 100 may include other equipment as needed. In one or more embodiments, there is no electrical or optical connection between the slickline cable 106 and the tool 102.
In one or more embodiments, the tool 102 and the surface equipment module 108 each contain a modem (not shown). In one or more embodiments, the modems allow half duplex or full duplex signaling between the tool 102 and the surface equipment module 108 by using standard modem communication techniques. In one or more embodiments, the data that is transferred between the tool 102 and the surface equipment module 108 can be of almost any type. For example, in one or more embodiments, the tool 102 transmits logging data as it is collected. In one or more embodiments, the data is checked at the surface and new logging parameters are transmitted from the surface equipment module 108 to the tool 102, without having to retrieve the tool 102 to the surface. In one or more embodiments, the surface equipment module 108 is coupled to a remote real time operating center (not shown) so that data received from other remote wells may be used in making logging decisions for the well being logged.
In one or more embodiments, as illustrated in
In one or more embodiments described in connection with
In one or more embodiments, as illustrated in
In one or more embodiments, as illustrated in
In one or more embodiments, as illustrated in
In one or more embodiments, as illustrated in
In one or more embodiments, as illustrated in
In one or more embodiments, as illustrated in
In one or more embodiments (not shown), the shredder 306 is a set of helical cylindrical cutters or planetary cutters set at a diverging angle to each other. In one or more embodiments, such helical cylindrical cutters are similar in design to the sharpening mechanism in a planetary pencil sharpener. In one or more embodiments, the shredder 306 may be designed and shaped differently depending on the properties of the malfunctioning slickline 202 so as to efficiently shred such malfunctioning slickline 202. For example, in one or more embodiments (not shown), the shredder 306 includes meshed gears that shred where the gears mesh or a gear urged against a gear wall, such that the shredding occurs where the gear meets the gear wall.
In one or more embodiments, as illustrated in
In one or more embodiments, the second axis 406 and the third axis 408 are vertical axes. In one or more embodiments, the rotary unit 402 and the rod 404 rotate around different axes than those shown. In one or more embodiments, the second axis 406 and the third axis 408 are substantially parallel. In one or more embodiments, substantially parallel means within five degrees of parallel. In one or more embodiments, substantially parallel means within ten degrees of parallel. In one or more embodiments, substantially parallel means within twenty degrees of parallel. In one or more embodiments, as illustrated in
In one or more embodiments, as illustrated in
In one or more embodiments, as illustrated in
In one or more embodiments, as illustrated in
In one or more embodiments, the internal guide 502 is a cylindrical-shaped tube 518. In one or more embodiments, the tube 518 is not limited to a cylindrical shape and instead may be differently shaped, such as a square tube. In one or more embodiments, malfunctioning slickline 202 is guided by the external guide 510 from the borehole 104 into the housing inlet 302. In one or more embodiments, as illustrated in
The embodiment of the slickline shredder tool 204 illustrated in
In one or more embodiments, as illustrated in
Depending on the characteristics of the malfunctioning slickline 202, the shape, dimensions and type of internal guide 502 may be modified to best accommodate such malfunctioning slickline 202. For example, malfunctioning slickline 202 that is rigid and/or long may possess a lower likelihood of missing the shredder 306, and for this reason, the embodiment illustrated in
In one aspect, an apparatus includes a housing for use in a downhole environment. The housing encloses a volume. The housing includes a wall. The wall includes an internal surface facing the volume and an external surface. A housing inlet penetrates the wall. A power receiver is contained in the housing. A shredder is contained in the housing. The shredder is coupled to the power receiver. The shredder includes a shredder inlet and a shredder outlet. The shredder inlet is in communication with the housing inlet. The shredder rotates about a first axis when the power receiver receives power. The shredder is capable of shredding a malfunctioning slickline received through the shredder inlet into shredded pieces. A storage unit is contained in the housing and capable of storing shredded pieces received from the shredder. The storage unit includes a storage unit inlet in communication with the shredder outlet.
Embodiments may include one or more of the following. The power receiver may include a rotary unit in the housing. The rotary unit may rotate about a second axis. The housing may include a rod. The rod may be coupled to the rotary unit. The rod may rotate about a third axis when the rotary unit rotates about the second axis. The shredder may be coupled to the rod. The shredder may rotate about the first axis when the rod rotates about the third axis. The second axis and third axis may be substantially parallel. The first axis may be substantially perpendicular to at least one of the second axis and third axis. The housing may include an external guide. The external guide may be external to the housing. The external guide may include an external guide inlet, an external guide outlet in communication with the housing inlet, and an external guide passage between the external guide inlet and the external guide outlet. The housing may include an internal guide. The internal guide may be contained in the housing. The internal guide may include an internal guide inlet in communication with the housing inlet. The internal guide inlet may be positioned to capture malfunctioning slickline entering the housing inlet. The internal guide may include an internal guide outlet in communication with the shredder inlet. The internal guide may include an internal guide passage between the internal guide inlet and the internal guide outlet. The internal guide may be a tube. The internal guide may include a spring-loaded hinge and a longitudinal flap. The longitudinal flap may be coupled at a first end to the spring-loaded hinge and urged at a second end against the internal surface of the wall of the housing. The longitudinal flap may be movable from a first position in which the second end is in contact with the internal surface of the wall of the housing to a second position in which the second end is not in contact with the internal surface of the wall of the housing. The internal guide passage may include a wide end and a narrow end. The wide end may be adjacent to the internal guide inlet and the narrow end may be adjacent to the internal guide outlet. The wide end may be the internal guide inlet and the narrow end may be the internal guide outlet.
In one aspect, a method includes lowering a slickline shredder tool into a borehole and positioning the slickline shredder tool downhole near the malfunctioning slickline in the borehole. The method includes receiving the malfunctioning slickline through the housing inlet. The method includes receiving power into the power receiver. The method includes supplying power from the power receiver to the shredder. The method includes shredding the malfunctioning slickline into shredded pieces and storing the shredded pieces in the storage unit.
In one aspect, a system includes a surface equipment module located on a surface of the earth, a slickline shredder tool located in a borehole, and a slickline cable coupled to the slickline shredder tool and to the surface equipment module.
The word “coupled” herein means a direct connection or an indirect connection. The words “in communication” herein means a direct connection or an indirection connection.
The text above describes one or more specific embodiments of a broader invention. The invention also is carried out in a variety of alternate embodiments and thus is not limited to those described here. The foregoing description of an embodiment of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be limited not by this detailed description, but rather by the claims appended hereto.
Mineo, Richard, Bellotte, Dominick Joseph
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Feb 11 2015 | BELLOTTE, DOMINICK JOSEPH | Halliburton Energy Services, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 042963 | /0067 | |
Feb 11 2015 | MINEO, RICHARD | Halliburton Energy Services, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 042963 | /0067 | |
Feb 12 2015 | Halliburton Energy Services, Inc. | (assignment on the face of the patent) | / |
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