A lifting system for lifting and/or lowering loads having a lifting apparatus which is suitable for conveying loads along a lifting direction from a first transfer position into a second transfer position and along a lowering direction from the second transfer position to the first transfer position, and a conveyor apparatus which is suitable for taking on, at the first and/or the second transfer position, the loads conveyed by the lifting apparatus. The conveyor apparatus has at least one holding pendulum which is pivotable into a holding position, wherein the lifting apparatus has at least one holding receptacle for the holding pendulum, wherein the holding pendulum, in the holding position, can be placed in engagement with the holding receptacle, by a movement of the holding receptacle in the lowering direction, such that a movement of the lifting apparatus in the lowering direction is blocked, and/or the holding pendulum, in the holding position, can be placed in engagement with the holding receptacle, by a movement of the holding receptacle in the lifting direction, in such a way that a movement of the lifting apparatus in the lifting direction is blocked. The holding receptacle has a first guide track, wherein the first guide track is designed so as, during a movement of the holding receptacle along the lifting direction or the lowering direction, to move the holding pendulum into a first position in which the holding pendulum cannot be placed in engagement with the holding receptacle.
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1. A lifting system for lifting and/or lowering loads comprising:
a) a lifting apparatus, which is suitable for conveying loads along a lifting direction from a first transfer position into a second transfer position and along a lowering direction from the second transfer position to the first transfer position, and
b) a conveying apparatus, which is suitable for receiving, at the first and/or the second transfer position, the loads conveyed by the lifting apparatus,
c) wherein the conveying apparatus has at least one retaining pendulum, which can be pivoted into a retaining position,
d) wherein the lifting apparatus has at least one retaining holder for the retaining pendulum,
e) wherein the retaining pendulum, in the retaining position, can be brought into engagement with the retaining holder, by a movement of the retaining holder in the lowering direction, such that a movement of the lifting apparatus in the lowering direction is blocked and/or the retaining pendulum, in the retaining position, can be brought into engagement with the retaining holder, by a movement of the retaining holder in the lifting direction, such that a movement of the lifting apparatus in the lifting direction is blocked,
f) wherein the retaining holder has a first guide track,
g) wherein the first guide track is designed so that, when the retaining holder is moving along the lifting direction or the lowering direction, the guide track moves the retaining pendulum into a first position, in which the retaining pendulum cannot be brought into engagement with the retaining holder.
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This application is a national phase of International Patent Application No. PCT/EP2016/076605 filed Nov. 3, 2016, which claims priority to German Patent Application No. 10 2015 014 280.1 filed Nov. 6, 2015, the contents of both of which are incorporated herein by reference.
The invention relates to a lifting system for lifting and/or lowering loads, having a lifting apparatus, which is suitable for conveying loads along a lifting direction from a lower position into an upper position and along a lowering direction from the upper position to the lower position, and a conveying apparatus, which is suitable for receiving, at the lower and/or the upper position, the loads conveyed by the lifting apparatus.
Such lifting systems are known in the prior art. They are used in conveying technology for the vertical transportation of relatively large and often bulky loads, for example in the form of vertical lifters for the unaccompanied vertical conveying of objects. The lifting apparatus may have, for example, a vertically movable lifting carriage. The lifting carriage is used to move usually loads of large mass, for example, in a lifting cage or on a lifting platform, and therefore considerable forces can arise during accelerating operations, for example during start up, or during braking. Although these forces are usually dissipated by the carrying structures of the lifting apparatus, the elasticity of the lifting means, for example cables or chains, involved may mean that, following completion of the lifting operation, vibrations occur and/or a lowering or lifting movement of the lifting cage or of the lifting platform takes place. Such vertical movements taking place following completion of the lifting movement are undesirable and render more difficult a subsequent horizontal conveying operation, in which the loads located in the lifting cage or on the lifting platform discharge and are conveyed onward essentially horizontally.
The prior art discloses the practice of using pinning devices to prevent such undesirable movements from taking place. In this case, a motor-driven bolt is pushed into a corresponding aperture in order to prevent vertical movement. The disadvantage with this solution is the fact that such a pinning device requires a drive, and possibly even a power supply on the movable lifting carriage. In addition, the pinning device complicates the construction of the lifting system and therefore increases inherent susceptibility of the overall system to faults.
It is an object of the invention to specify a lifting system which is intended for lifting and/or lowering of loads and is straightforward, cost-effective and less susceptible to faults.
The object is achieved by a lifting system as claimed in independent claim 1. Further configurations according to the invention are specified in the respective dependent claims.
The lifting system according to the invention for lifting and/or lowering loads has a lifting apparatus, which is suitable for conveying loads along a lifting direction from a first transfer position into a second transfer position and along a lowering direction from the second transfer position to the first transfer position, and a conveying apparatus, which is suitable for receiving, at the first and/or the second transfer position, the loads conveyed by the lifting apparatus. The conveying apparatus has at least one retaining pendulum, which may be arranged in a stationary manner at the transfer position and which can be pivoted into a retaining position. The lifting apparatus has at least one retaining holder for the retaining pendulum. The retaining pendulum, in the retaining position, can be brought into engagement with the retaining holder, by a movement of the retaining holder in the lowering direction, such that a movement of the lifting apparatus in the lowering direction is blocked. The retaining holder has a first guide track. The first guide track is designed so that, when the retaining holder is moving along the lowering direction or the lifting direction, the guide track moves the retaining pendulum into a first position, in which the retaining pendulum cannot be brought into engagement with the retaining holder.
The lifting apparatus may be, for example, a scissors lift table or a lifting station. The first transfer position and the second transfer position need not be arranged directly vertically in relation to one another. Rather, the movement in the lifting direction or in the lowering direction may have a horizontal component, i.e. there is no need for the lifting apparatus and/or the lowering direction to run totally vertically. It is also possible to provide, between the first transfer position and the second transfer position, one or more intermediate positions, at which it is likewise possible to effect transfers to a conveying apparatus, intermediate stops without transfer of loads or pass bys without an intermediate stop.
It is possible for the retaining pendulum to have an upper end mounted in a rotatable manner at a suspension point. The lower, free end of the retaining pendulum, said end being located opposite the upper end, may be able to be pivoted about the upper end. The pivot axis or axis of rotation is then located at the suspension point.
The retaining pendulum and retaining holder constitute a straightforward and robust combination which manages without an additional drive for either of the elements. The provision of a first guide track on the retaining holder makes it possible for just a movement of the retaining holder, or of the lifting apparatus connected to the retaining holder, to move the retaining pendulum into a desired first position, in which the retaining holder and retaining pendulum are not in engagement. If the retaining pendulum is located in said first position, it is possible for the retaining holder and retaining pendulum to move relative to one another in the lowering direction and/or lifting apparatus. If, in contrast, the retaining pendulum is located in the retaining position, the retaining holder and retaining pendulum engage with one another during movement in the lowering direction, and therefore any further movement of the lifting apparatus in the lowering direction is blocked.
One embodiment makes provision for the retaining holder to have a holding contour, which is designed to hold the retaining pendulum such that a movement of the lifting apparatus in the lowering direction is blocked. The holding contour is preferably adapted to the shape of the retaining pendulum and may be, for example, of U-shaped design, it being possible for the opening of the U to be oriented vertically downward.
Provision may be made for the retaining pendulum to have a free end with a structure, for example a pin, a stub or a roller, projecting out of the movement plane of the retaining pendulum, said free end being designed to interact with the first guide track and with the holding contour. It is thus possible for the retaining pendulum to move past the retaining holder and for just the projecting structure to interact with the retaining holder. Such a structure can be fitted preferably at the lower, free end of the retaining pendulum. When the retaining pendulum is pivoted about its upper end, the structure, for example a roller, interacts with the first guide track and can roll, if appropriate, on the first guide track and the holding contour. This can improve the transmission of the forces to which the retaining pendulum is subjected by the retaining holder.
In the case of a preferred embodiment, the retaining holder may have a second guide track, which is designed so that, when the retaining holder is moving along the lowering direction or the lifting direction, the guide track brings the retaining pendulum into a second position, in which the retaining pendulum cannot be brought into engagement with the retaining holder. The provision of a first position and of a second position for the retaining pendulum, in which, in contrast to the retaining position, it is not possible for the retaining pendulum to engage with the retaining holder, simplifies travel past a lifting-apparatus position actually provided for a stop. It is thus possible, for example, for the first position to be provided for travel past in the lowering direction, whereas the second position may be provided for travel past in the lifting direction.
In the case of one embodiment, the retaining holder is fixed to the lifting apparatus.
In the case of a first alternative embodiment, the retaining position is located between the first and the second positions. Accordingly, it is possible for the first guide track, when the retaining holder is moving along for example the lowering direction, to cause the retaining pendulum to be deflected into the first position and for the second guide track, when the retaining holder is moving along for example the lifting apparatus, to cause the retaining pendulum to design into the second position.
In the case of a second alternative embodiment, the first and the second positions are located alongside the retaining position. It is possible here for example for the first position to be further away from the retaining position than the second position, and therefore, for example in the first position, for travel past a transfer position for example in the lowering direction to be possible and, in the second position, for travel past a transfer position for example in the lifting direction to be possible.
In the case of an advantageous development of the invention, provision may be made for the retaining holder to have at least one guiding-in member for the retaining pendulum, said member being designed to move the retaining pendulum in the direction of the retaining position, and/or wherein the retaining holder has a deflecting member for the retaining pendulum, said member being designed to move the retaining pendulum in the direction of the first and/or of the second position. This development has the advantage that, in the case of desirable or undesirable sluggishness of the retaining pendulum, the latter is subjected to positive guidance at least to some extent. Sluggishness here is intended to mean that the retaining pendulum remains in position solely under the influence of gravitational force or of other forces such as vibrations or the like.
On the one hand, the guiding-in member may be suitable for overcoming possible sluggishness of the retaining pendulum on a single occasion or on a permanent basis. On the other hand, the deflecting member together with the guiding-in member, with the guiding-in members and deflecting members being arranged in a suitable manner, can achieve full positive guidance of the retaining pendulum. It is, of course, possible to provide one or more guiding-in members and one or more deflecting members. In the case of full positive guidance, there is no need for the suspension point to be located above the free end of the retaining pendulum when the retaining pendulum is in the retaining position. Rather, for example in order to block a movement of the lifting apparatus in the lifting direction, it is possible for the free end of the retaining pendulum to be provided above the suspension point of the retaining pendulum. Correspondingly, in order to block a movement of the lifting apparatus in the lifting direction, it is possible for the retaining pendulum to engage in the retaining holder by a movement of the lifting apparatus in the lifting apparatus.
As an alternative, it is possible for a movement of the retaining pendulum for example from a first position into the retaining position, or from a second position into the retaining position, to take place solely by means of gravitational force.
The object is also achieved by a method for blocking and releasing a lifting apparatus of a lifting system, wherein the lifting system has a lifting apparatus, which is suitable for conveying loads along a lifting direction from a first transfer position into a second transfer position and along a lowering direction from the second transfer position to the first transfer position, and a conveying apparatus, which is suitable for receiving, at the first and/or the second position, the loads conveyed by the lifting apparatus, wherein the conveying apparatus has at least one retaining pendulum, which can be pivoted into a retaining position, wherein the lifting apparatus has at least one retaining holder for the retaining pendulum. The method has the following steps:
Moving the lifting apparatus in the lifting direction into a retaining-pendulum-holding position above the retaining position; moving the lifting apparatus in the lowering direction into the retaining position; moving the lifting apparatus into a retaining-pendulum-release position above the retaining position.
The movement of the lifting apparatus into the retaining-pendulum-holding position makes it possible for the retaining pendulum to pivot into a position in which the retaining pendulum can pass into engagement with the retaining holder. This engagement of the retaining pendulum in the retaining holder is realized by the movement of the lifting apparatus in the lowering direction. The movement of the lifting apparatus into the retaining-pendulum-release position makes it possible for the retaining pendulum to disengage from the retaining holder and thus to release, or enable, a movement of the lifting apparatus in the lowering direction again.
In the case of one configuration of the method, provision may be made for the movement of the lifting apparatus into the retaining-pendulum-holding position to cause the retaining pendulum to move out of a first position into a retaining position. The movement of the retaining pendulum here can be caused directly by the movement of the lifting apparatus or it can take place indirectly as a result of the pivoting region required for the movement of the retaining pendulum being freed.
Correspondingly, the movement of the lifting apparatus into a transfer position, for example by the lifting apparatus being lowered, can cause the retaining pendulum to be held in the retaining holder. Here too, the movement of the retaining pendulum can be caused directly by the movement of the lifting apparatus or can take place indirectly as a result of the pivoting region required for the movement of the retaining pendulum being freed. In the transfer position, the lifting apparatus is located on the same conveying level as the conveying apparatus, and therefore straightforward transfer of conveyed loads can take place.
In addition, in the case of one configuration of the method, provision may be made for the movement of the lifting apparatus into the release position to cause a movement of the retaining pendulum out of the retaining position into a second position.
The provision of a first position and of a second position alongside the retaining position can provide advantages executing travel past a transfer position, as has already been explained above for the lifting system according to the invention.
The retaining pendulum can be caused to move by means of a guide force brought about by at least one guide track of the retaining holder and/or by means of gravitational force and/or by means of a spring force.
Exemplary embodiments of the invention will be explained in more detail hereinbelow with reference to the drawings, in which:
The lifting apparatus 104 has a lifting platform 116 (indicated schematically) and lifting means (not illustrated specifically) and also a suitable carrying and guide structure 118.
A respective conveying apparatus 120 is provided at the transfer positions 108, 110, 114, and said conveying apparatus can remove from the lifting apparatus 104 the loads 102 conveyed by the lifting apparatus and is designed for conveying the loads 102 onward essentially horizontally.
A retaining pendulum 300 is fastened on the conveying apparatus 220 and interacts with a retaining holder 400. This interaction between the retaining pendulum 300 and retaining holder 400 is explained in detail in
The retaining holder 400 is connected to a lifting apparatus 104, 204, as is explained for example in the description relating to
The first guide track 402 runs in a sloping manner in relation to the movement direction, for example the lifting direction 106, 206, and is arranged such that, when the retaining holder 400 is moving toward the retaining pendulum 300 in a first direction, for example in the lifting direction 106, 206, the first contact between the retaining holder 400 and the retaining pendulum 300 takes place on the first guide track 402.
The second guide track 404 likewise runs in a sloping manner in relation to the movement direction, for example the lowering direction 112, 212, and is arranged such that, when the retaining holder 400 is moving towards the retaining pendulum 300 in a second direction, for example in the lowering direction 112, 212, the first contact between the retaining holder 400 and the retaining pendulum 300 takes place on the second guide track 404.
In the embodiment shown, the holding contour 406 is arranged between the first guide track 402 and the second guide track 404 and is designed such that the retaining pendulum 300, in particular the lower end 308, or the roller 310 fitted at the lower end 308, can be held in the holding contour 406. The holding contour 406 is essentially U-shaped and, in the embodiment shown in
The text below will explain a movement cycle over the course of which the retaining holder 400 travels toward the retaining pendulum 300 in a lifting direction 106, 206, passes into engagement with the retaining pendulum 300, that is to say to a certain extent is locked, is unlocked again and moves away from the retaining pendulum 300 in the lowering direction 112, 212.
Over the course of
In
In
At the changeover between
Between the position of the lifting apparatus 104, 204, or of the retaining holder 400, in
For disengagement of the connection between the retaining pendulum 300 and retaining holder 400, the lifting apparatus 104, 204, and with it the retaining holder 400, executes a movement in the lifting direction 106, 206, see
When the basic position is reached, the lifting apparatus 104, 204 can either continue moving and travel to a further transfer position in the lifting direction. As an alternative, as illustrated in
Once it has left the second guide track 404, the retaining pendulum 300 slides or rolls along the second connecting contour 414 (see
The movement sequence illustrated in
No latching takes place between the retaining holder 400 and retaining pendulum 300 in the movement sequences illustrated.
The following text will now use the description of
In contrast to the embodiment of
The guiding-in members 416, 418 are located above the retaining holder 400 and serve to restore the retaining pendulum 300 with positive guidance into the basic position, which is shown in
The first guiding-in member 416 here is arranged in a sloping manner in relation to the movement direction of the retaining holder 400 and, upon contact with the lower, free end 308 of the retaining pendulum 300 during a lifting movement of the retaining holder 400 in the lifting direction 106, 206, results in the retaining pendulum 300 pivoting in the direction of the basic position, which is shown in
The second guiding-in means 418 is likewise arranged in a sloping manner in relation to the movement direction of the retaining holder 400 and, during a lifting movement of the retaining holder 400 in a lifting direction 106, 206, likewise results in the retaining pendulum 300 being restored into the basic position. However, the slope of the second guiding-in member is arranged such that, according to
During the movement cycle described in
Irrespective of the capability of the retaining pendulum 300 to rotate under its weight, it is also possible for the guiding-in members 416, 418 already described to be used, in the configuration shown, in the first embodiment of
In this case, the guiding-in members 416, 418 constitute a safety feature which orients the retaining pendulum 300 prior to the first contact at the lower end 308 of the retaining pendulum 300 with the retaining holder 400, in particular with the first guide track 402.
A third guiding-in member 420 is arranged at least to some extent beneath the retaining holder 400 and, just like the first guiding-in member 416 upon contact with the lower end 308 of the retaining pendulum 300 during a movement of the retaining holder 400 in the lifting direction 106, 206, causes the retaining pendulum 300 to rotate counterclockwise, that is to say in the first direction of rotation, in the direction of the basic position. There is not necessarily any need here for the third guiding-in member 420 to be designed so as to rotate the rotating pendulum 300 all the way back into the basic position. Rather, the third guiding-in member 420 can be used to rotate the retaining pendulum 300, on the one hand, into the retaining position and, on the other hand, into a position where contact with the second guide track 404 takes place when movement of the lifting apparatus 104, 204 reverses.
In the embodiment shown, a fourth guiding-in member 422 is combined with the second guiding-in member 418 and is oriented at least to some extent parallel to the first and the second guiding-in members 416, 420. Upon contact with the lower end 308 of the retaining pendulum 300 during a lowering movement of the retaining holder 400 in the lowering direction 112, 212, the fourth guiding-in member 422 causes the retaining pendulum 300 to be restored into the basic position, which is shown in
In
The following text will now describe a movement cycle over the course of which the retaining pendulum 300 passes the engagement with the retaining holder 400 and is unlocked again.
In
Once this first position has been reached and once the connecting contour 412 has been left, the free end 308 of the retaining pendulum 300 comes into contact with the third guiding-in member 420. This is illustrated in
When the retaining position is reached—see
In order to unlock the retaining pendulum 300 and retaining holder 400, a movement in the lifting direction 106, 206 of the retaining holder 400 is initiated anew. In this case, the free end 308 of the retaining pendulum 300 comes into contact anew with the third guiding-in member 420, which in turn causes the free end 308 of the retaining pendulum 300 to rotate about the axis of rotation 306 counterclockwise in the second direction of rotation. This is shown in
When the downward movement of the retaining holder 400 in the lowering direction 112, 212 is continued—as shown in
Features of the retaining holder 500 which are the same as, or comparable to, those of the embodiment of the retaining holder 400 of
The arrangement of the retaining pendulum 300 and retaining holder 500 corresponds, in principle, to the first and the second embodiments of
The retaining holder 500, in a manner comparable to the first embodiment, as explained in the description relating to
The first guide track 502 runs in a sloping manner in relation to the movement direction of the retaining holder 500 and is configured such that, when the retaining holder 500 moves in the lowering direction 112, 212, the retaining pendulum 300 is pivoted into its first position—in the illustration of
In contrast to the first embodiment, the retaining holder 500 itself does not have any contour comparable to the second guide track 404 since, in this third embodiment, it is exclusively movements on one side of the retaining holder 500 which are envisaged for the retaining pendulum 300. Instead of a second guide track 404, a guiding-in structure 524 is provided. The guiding-in structure 524 has a guiding-in track 526 and a deflecting track 528. Upon contact between the free end 308 of the retaining pendulum 300 and the guiding-in track 524 during an upward movement of the retaining holder 500 in the lifting direction 106, 206, the guiding-in track 524 results in the retaining pendulum 300 moving in the direction of its basic position. This corresponds, in the depiction of
The following text will now use
The movement sequence illustrated in
The fourth embodiment of
Alongside the actual retaining holder 600, two guiding-in structures 630, 632 are present. The first guiding-in structure 630 performs its function during a downward movement of the retaining holder 600 in the lowering direction 112, 212, in order to rotate the retaining pendulum about its axis of rotation 306 counterclockwise, in the second direction of rotation, once again into the basic position, according to the illustration of
A detailed description of the movement cycle will not be given here on account of the great similarities. The following text will deal predominantly with the differences in the movement sequence of the retaining pendulum 300 and retaining holder 600.
If, in contrast, the movement direction is reversed and the retaining holder 600 moves instead in the lowering direction 112, 212, then the free end 308 of the retaining pendulum 300 comes into contact with the second guiding-in track 636. This is illustrated in
The guiding-in structure 630, in particular the guiding-in track 631 thereof, is provided in order to restore said rotation again and to move the retaining pendulum 300 into the basic position again once it has passed by the retaining holder 600. The guiding-in structure 630 rotates the rotating pendulum 300 about its axis of rotation 306 once again into the basic position, which is depicted in
This gives rise overall to a straightforward and reliable retaining-pendulum/retaining-holder combination.
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