A motorized joint unit of a mechanism comprises a rotor assembly and a stator assembly operatively assembled and configured for being secured to respective links of the mechanism. The rotor assembly and the stator assembly respectively include a rotor and a stator concurrently operable to cause a rotation of a rotor of the rotor assembly relative to a stator of the stator assembly about a rotational axis, a receiving volume delimited by one of the rotor assembly and stator assembly, the rotational axis passing through the receiving volume. A brake assembly is located at least partially in the receiving volume and comprising a brake plunger having a brake surface for brakingly engaging with a corresponding surface of the rotor assembly, the brake plunger displaceable in translation in the brake assembly, and a solenoid coil actuatable to displace the brake plunger against the rotor assembly.
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1. A motorized joint unit of a mechanism, comprising:
a rotor assembly and a stator assembly operatively assembled and configured for being secured to respective links of the mechanism, the rotor assembly and the stator assembly respectively including a rotor and a stator concurrently operable to cause a rotation of a rotor of the rotor assembly relative to a stator of the stator assembly about a rotational axis, a receiving volume delimited by one of the rotor assembly and stator assembly and within the rotor assembly and stator assembly, the rotational axis passing through the receiving volume; and
a brake assembly located at least partially in the receiving volume and comprising a brake plunger having a brake surface for brakingly engaging with a corresponding surface of the rotor assembly, the brake plunger displaceable in translation in the brake assembly, and a solenoid coil actuatable to displace the brake plunger against the rotor assembly.
9. A motorized joint unit of a mechanism, comprising:
a rotor assembly and a stator assembly operatively assembled and configured for being secured to respective links of the mechanism, the rotor assembly and the stator assembly respectively including a rotor and a stator concurrently operable to cause a rotation of a rotor of the rotor assembly relative to a stator of the stator assembly about a rotational axis, a receiving volume delimited by one of the rotor assembly and stator assembly, and by radial planes delimiting axial ends of the stator, the rotational axis passing through the receiving volume; and
a brake assembly comprising
a brake plunger having a brake surface for brakingly engaging with a corresponding surface of the rotor assembly, the brake plunger displaceable in translation in the brake assembly,
a solenoid support received at least partially in the receiving volume, the solenoid support fixed in rotation relative to the stator assembly,
a biasing member biasing the brake plunger in a first direction of translation, and
a solenoid coil supported by the solenoid support and actuatable to displace the brake plunger in a second direction of translation against a biasing of the biasing member.
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The present application relates to robot arms and to an assembly of an internal brake thereof.
Robotic arms are increasingly used in a number of different applications, from manufacturing, to servicing, and assistive robotics, among numerous possibilities. Serial robot arms are convenient in that they cover wide working volumes. Standard topology of mechanical brakes for actuators of robot arms, such as serial robot arms, typically consists of a motor module, a gear module and a mechanical brake module. Such topology requires that these modules be stacked up in a way that the volume and the weight of the actuator are respectively large and heavy, and therefore inefficient for robotic arm actuators. For instance, serial robot arms must support their one weight, and the prior-art topology may thus need improvements.
It is an aim of the present disclosure to provide a robot arm that addresses issues related to the prior art.
Therefore, in accordance with the present disclosure, there is provided a motorized joint unit of a mechanism, comprising: a rotor assembly and a stator assembly operatively assembled and configured for being secured to respective links of the mechanism, the rotor assembly and the stator assembly respectively including a rotor and a stator concurrently operable to cause a rotation of a rotor of the rotor assembly relative to a stator of the stator assembly about a rotational axis, a receiving volume delimited by one of the rotor assembly and stator assembly, the rotational axis passing through the receiving volume; and a brake assembly located at least partially in the receiving volume and comprising a brake plunger having a brake surface for brakingly engaging with a corresponding surface of the rotor assembly, the brake plunger displaceable in translation in the brake assembly, and a solenoid coil actuatable to displace the brake plunger against the rotor assembly.
Further in accordance with the present disclosure, there is provided a motorized joint unit of a mechanism, comprising: a rotor assembly and a stator assembly operatively assembled and configured for being secured to respective links of the mechanism, the rotor assembly and the stator assembly respectively including a rotor and a stator concurrently operable to cause a rotation of a rotor of the rotor assembly relative to a stator of the stator assembly about a rotational axis, a receiving volume delimited by one of the rotor assembly and stator assembly, and by radial planes delimiting axial ends of the stator, the rotational axis passing through the receiving volume; and a brake assembly comprising a brake plunger having a brake surface for brakingly engaging with a corresponding surface of the rotor assembly, the brake plunger displaceable in translation in the brake assembly, a solenoid support received at least partially in the receiving volume, the solenoid support fixed in rotation relative to the stator assembly, a biasing member biasing the brake plunger in a first direction of translation, and a solenoid coil supported by the solenoid support and actuatable to displace the brake plunger in a second direction of translation against a biasing of the biasing member.
Referring to the drawings and more particularly to
The robot arm 10 has a series of links 20 (also known as shells), interconnected by motorized joint units 30 (one shown in
Referring to
The open ends of the tubular bodies 21 may each have a connector 22. In the serial robot arm 10, all of the links 20 has two connectors 22, namely one at each end of their tubular bodies 21, with the exception of the link 20 at the base end 12. However, other arrangements are possible as well, including the absence of such a connector 22 in the link 20 at the effector end 11, although the connector 22 is shown in such location in
Referring to
An annular channel 27 is defined in the annular base 23B. The annular channel 27 is devised to receive therein an annular seal 28. There may be no annular channel 27, or more than one. The annular seal 28 may be any appropriate type of seal, such as O-ring, X-shaped ring, square-section ring, to seal an annular junction between the annular base 23B and the sleeve 40, as shown hereinafter. The annular seal 28 is made of an elastomer selected as a function of the contemplated use of the robot arm 10. For example, the selection of the annular seal 28 may depend on the temperatures to which the robot arm 10 will be subjected, the fluids that may contact the robot arm 10, etc.
Referring to
Referring to
An end plate 52 may be inwardly located in the casing shell 51. The end plate 52 may also form part of the structure of the stator assembly 50, as components inside the motorized joint unit 30 are supported by the end plate 52 as described hereinafter. The end plate 52 may for example support bearing 52A to rollingly support a shaft of the rotor assembly 60. The end plate 52 may also threadingly support set screws 52B (
An annular receptacle 53 may project axially from the end plate 52. The annular receptacle 53 defines an outer peripheral surface 53A upon which the stator 54 is fixed. The stator 54 is of the type having a stator core with windings thereon, according to an embodiment. However, for simplicity, the windings and stator core are not shown in the figures. The annular receptacle 53 also defines an inner cavity 53B, for receiving parts of the brake assembly 70. The annular receptacle 53 is one contemplated solution to secure the stator 54 to the structural components of the stator assembly 50. For example, stator 54 may be fixed directly to the end plate 52.
The rotor assembly 60 rotates about the stator assembly 50 as a result of actuation of the stator 54. The rotor assembly 60 has a casing shell 61 having an outer shape similar to that of the casing shell 51 of the stator assembly 50. Accordingly, the casing shell 61 may have an annular connector surface 61A with a plurality of connection bores, and an end flange 61B, in similar fashion to the casing shell 51. Hence, the connection of the casing shell 61 to the tubular body 21 is not described, as the connection of the casing shell 51 to the tubular body 21 may be used as a reference. The two casing shells 51,61 are separated by a rotation plane, to which a vector of the rotational axis X is normal.
The rotor assembly 60 may have a drum 62. The drum 62 may be connected directly to the casing shell 61, although it is considered to have a gear module between the drum 62 and the casing shell 61, to reduce the speed of rotation of the casing shell 61 relative to that of the drum 62. However, such reduction may not be necessary in some embodiments, or according to some uses of the robot arm 10. In the illustrated embodiment, the rotor assembly 60 may have a shaft 63, with the shaft 63 being part of the gear module. The drum 62 may be interfaced to the shaft 63 by at least one bearing 62A. A connection ring 63A threadingly engaged on the shaft 63 may ensure that the bearing 62A remains captive between the shaft 63 and the drum 62.
As shown in
Referring to
The solenoid support 71 has an annular body defining a shaft bore 71A, for the solenoid support 71 to be placed around the shaft 63. However, as observed in
The solenoid support 71 further defines an open annular cavity 71B and guide slots 71C on the periphery of the solenoid support 71 surrounding the open axial end of the open annular cavity 71B—the expression axial used herein meaning along the rotational axis of the rotor assembly 60.
Components are then installed one after another from a bottom of the open annular cavity 71B, namely a solenoid coil 72 with or without an insulator ring 72A, a plunger guide 73, a biasing member 74 such as a spring, a brake plunger 75 and a brake pad 76. The shape of such components is dependent on the shape of the support 71, and each of the solenoid coil 72, the plunger guide 73, the biasing member 74, the brake plunger 75 and the brake pad 76 may have a portion of annular shape, in an embodiment, although other shapes are considered as well. The solenoid coil 72 is received in the open annular cavity 71B, and is connected to an appropriate controller to be actuated. The materials of the various components are selected such that an actuation of the solenoid coil 72 will result in a movement of the brake plunger 75. For example, the brake plunger 75 may be made in a ferromagnetic material drawn magnetically by the powering of the solenoid coil 72. The solenoid coil 72 may be, as non-exhaustive and non-limitative examples, magnet wire (typically a copper wire covered with an insulating material enamel) wound into an annular shape. The wire may be covered by an additional adhesive coat that can be activated with heat to enable the production of free-standing coils. Any type of suitable coil may be used provided it complies with the requirement of performance of the robot arm 10. The plunger guide 73, with radial tabs 73A, is then positioned axially onto the solenoid coil 72, so as to conceal the solenoid coil 72 in the annular cavity 71B of the solenoid support 71. The radial tabs 73A are received in the guide slots 71C, such that the plunger guide 73 is precluded from rotating. It is also observed that the radial tabs 73A project axially forwardly relative to a main annular body of the plunger guide 73, to interface with guide slots 75A in the brake plunger 75. Alternatively, radial tabs may be on the brake plunger 75 with corresponding slots in the plunger guide 73.
The spring 74 is sandwiched between the plunger guide 73 and the brake plunger 75, with the plunger guide 73 serving as footing for the spring 74 to apply its force. Alternatively, the spring 74 could come directly into contact with the solenoid coil 72. The annular brake pad 76 is rigidly connected to the brake plunger 75, for instance by surrounding a neck 75B of the brake plunger 75. The brake pad 76 may be made in a material different from that of the brake plunger 75, for instance to be replaceable. In an embodiment, the spring 74 is a compression spring that forces the plunger 75 toward the adaptor 65 of the rotor assembly 60, in braking contact. The spring 74 provides sufficient force for the plunger 75 to brake the rotation of the rotor assembly 60 by contact with the adaptor 65. The spring 74 may be a wave spring or a coil spring, for example. According to an embodiment, the spring 74 is made of a non-magnetic material to present short circuiting magnetic circuit components. The brake plunger 75 is prevented from rotating due to the presence of the guide slots 75A on its periphery, collaborating with the radial tabs 73A. It is also considered to provide a tension spring as an alternative configuration.
Therefore, during use, the brake assembly 70 is in a normal braking condition, in which the spring 74 biases the plunger 75 toward the adaptor 65 of the rotor assembly 60, whereby the braking surface 66 of the adaptor 65 and the annular brake pad 76 contact one another to block or limit rotation between the rotor assembly 60 and the stator assembly 50. When the solenoid coil 72 is actuated, the ferromagnetic content of the plunger 75 draws it toward the solenoid coil 72, thereby removing the contact between the braking surface 66 of the adaptor 65 and the annular brake pad 76, and allowing a rotation of the rotor assembly 60 relative to the stator assembly 50. This may be referred to as a brake release condition. The actuation of the solenoid coil 72 may often be in synchronization with the actuation of the winding on the stator 54. Other arrangements are considered, for instance by having other or fewer components in the brake assembly 70. For example, the brake could be actuated to the normal braking condition while the brake release condition would not be actuated, contrary to the teaching above. To ensure that the plunger 75 is sufficiently separated from the adaptor 65 in the brake release condition, the length of projection of the set screws 52B may be adjusted to determine the axial position of the solenoid support 71. A fine tuning or calibration of clearance may be effected before use.
It is observed that the brake assembly 70 is substantially located radially inward of the stator 54 and the rotor 64. This may be defined in different ways. For example, the brake assembly 70 is substantially if not completely within the receiving volume delimited by the radial planes delimiting the axial ends of the stator 54, shown as R1 and R2. The brake assembly 70 is thus in axial alignment with the stator 54. An outer diameter of the solenoid support 71 (e.g., mean diameter, max outer diameter) is smaller than an inner diameter of the stator 54 and than an inner diameter of the rotor 64. Substantial parts of the stator 54, of the rotor 64 and of the brake assembly 70 are in radial alignment. The solenoid support 71 is located inside the stator 54, with the stator 54 located inside the rotor 64. Although not shown, an internal rotor could be used, with an external stator, yet with the solenoid support 71 inside both.
The annular shape with open cavity of the solenoid support 71 is well suited for protecting and enclosing the various components, including the solenoid coil 72. However, other arrangements are considered as well. For instance, the solenoid support 71 may be an annular sleeve with the components mounted onto or inside the sleeve, as one of numerous embodiments. However, a simplified version of the brake assembly 70 is considered, in which the solenoid coil 72 is mounted directly and centrally into the receiving volume of the rotor/stator assembly, the solenoid coil 72 actuated to displace a brake plunger 75 coming into contact with the rotor.
Caron L'Ecuyer, Louis Joseph, Fauteux, Philippe
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