A propeller fan includes a boss and a blade. The boss rotates about an axis. The blade is provided at an outer periphery of the boss. The blade has a first region in a radial direction. In the first region, a blade chord center line shifts downstream toward an outer peripheral side. In a cylindrical cross section about an axis, a cross-sectional shape of the blade at least in the first region is an airfoil shape. When a cross section taken along the blade chord center line and projected onto a plane including the axis is viewed, the blade chord center line is a curve having a convex on a downstream side in an entire region in the radial direction.
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6. A propeller fan comprising:
a boss that rotates about an axis; and
a blade provided at an outer periphery of the boss, wherein:
in a radial direction, the blade has a first region, the first region being a region in which a blade chord center line bends downstream away from an inner peripheral end of the blade, and has a second region in which the blade chord center line bends upstream away from an end of the first region and toward an outer peripheral end of the blade, wherein the upstream and downstream is in view of air sending flow generated by a rotation of the blade,
in an axial cross section, viewed along a radial direction of the blade, a cross-sectional shape of the blade in the first region is an airfoil shape and a cross-sectional shape of the blade in the second region is a circular arc shape having a thin-walled portion at a trailing edge of the blade,
when viewing a cross section taken along the blade chord center line and projected onto a plane including the axis, the blade chord center line is a curve having a convex toward a downstream side in an entire region in the radial direction, and
a boundary between the first region and the second region is set to a middle portion of the blade.
1. A propeller fan comprising:
a boss that rotates about an axis; and
a blade provided at an outer periphery of the boss, wherein:
in a radial direction, the blade has a first region, the first region being a region in which a blade chord center line bends downstream away from an inner peripheral end of the blade, and has a second region in which the blade chord center line bends upstream away from an end of the first region and toward an outer peripheral end of the blade, wherein the upstream and downstream is in view of air sending flow generated by a rotation of the blade,
in an axial cross section, viewed along a radial direction of the blade, a cross-sectional shape of the blade in the first region is an airfoil shape and a cross-sectional shape of the blade in the second region is a circular arc shape having substantially constant thickness from a leading edge toward a trailing edge,
when viewing a cross section taken along the blade chord center line and projected onto a plane including the axis, the blade chord center line is a curve having a convex toward a downstream side in an entire region in the radial direction, and
a boundary between the first region and the second region is set to a middle portion of the blade.
2. The propeller fan of
wherein a rounded portion is provided at a downstream end of the blade at the outer peripheral end.
3. A refrigeration cycle device comprising:
a refrigerant circuit in which a compressor, a first heat exchanger, an expansion device, and a second heat exchanger are connected by pipes,
the propeller fan of
a cooling unit,
wherein the propeller fan is installed in the cooling unit in conjunction with the first heat exchanger, and supplies air to the first heat exchanger.
4. The refrigeration cycle device of
wherein the cooling unit includes a casing, the casing having a discharge portion and a suction portion, and the propeller fan is provided upstream of the discharge portion, and
wherein an angle (α) formed by a normal to a discharge plane of the discharge portion and a normal to a suction plane of the suction portion is an acute angle.
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This application is a U.S. national stage application of PCT/JP2016/084249 filed on Nov. 18, 2016, the contents of which are incorporated herein by reference.
The present invention relates to a propeller fan that is used in a refrigeration cycle device, such as an air-conditioning device and a ventilation device, and a refrigeration cycle device including the propeller fan.
A low-noise propeller fan (axial-flow air-sending device) has been desired. For this reason, various propeller fans designed to reduce noise by the shape of each blade have been proposed.
For example, Patent Literature 1 describes an axial-flow air-sending device. The axial-flow air-sending device includes an electric motor and an air-sending fan. The air-sending fan has a hub and a plurality of blades. The hub is connected to the electric motor. A plurality of blades is provided radially on the hub. Each of the blades has a suction surface and a pressure surface. The suction surface at a leading edge of each blade has a plurality of triangular protrusions having vertices along the leading edge. The pressure surface at the leading edge of each blade has a smooth continuous surface having no triangular protrusions.
In the technique described in Patent Literature 1, although the cross section of each blade has an airfoil shape, it is not a sufficient blade shape design made with consideration given to flow of a blade tip vortex that is generated at the blade outer peripheral end. Therefore, there is a problem that fluctuations in the blade tip vortex are increased and, as a result, noise is not reduced.
The present invention has been made to solve the above problem, and an object thereof is to provide a propeller fan that reduces noise by employing a blade shape with consideration given to flow of a blade tip vortex that is generated at a blade outer peripheral end, and a refrigeration cycle device including the propeller fan.
A propeller fan of one embodiment of the present invention includes a boss and a blade. The boss rotates about an axis. The blade is provided at an outer periphery of the boss. The blade has a first region in a radial direction. In the first region, a blade chord center line shifts downstream toward an outer peripheral side. In a cylindrical cross section about the axis, a cross-sectional shape of the blade at least in the first region is an airfoil shape. When viewing a cross section taken along the blade chord center line and projected onto a plane including the axis, the blade chord center line is a curve having a convex on a downstream side in an entire region in the radial direction.
A refrigeration cycle device of another embodiment of the present invention includes a refrigerant circuit in which a compressor, a first heat exchanger, an expansion device, and a second heat exchanger are connected by pipes. The above-described propeller fan is installed in a cooling unit in conjunction with the first heat exchanger, and supplies air to the first heat exchanger.
With the propeller fan of one embodiment of the present invention, the propeller fan includes the blade configured such that, in the cylindrical cross section about the axis, the cross-sectional shape is an airfoil shape at least in the region in which the blade chord center line shifts downstream toward the outer peripheral side (first region) and, when viewing the cross section taken along the blade chord center line and projected onto the plane including the axis, the blade chord center line is a curve having a convex on a downstream side in the entire region in the radial direction. Therefore, air flow blowing out from the blade spreads in the radial direction. This reduces stagnation of flow downstream of the boss to reduce a boss downstream vortex, and an outer peripheral end of the blade has a shape along flow causing a blade tip vortex. For this reason, with the propeller fan of one embodiment of the present invention, it is possible to reduce fluctuations in vortex by stabilizing the blade tip vortex, and exercise the effect of reducing turbulence resulting from the airfoil shape in the cross section of the blade, so noise is reduced.
With the refrigeration cycle device of another embodiment of the present invention, since the above-described propeller fan is provided in the cooling unit in conjunction with the first heat exchanger, noise is reduced.
Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following drawings including
As for reference signs of a plurality of portions, such as blades 2A of the propeller fan 100A, only one representative portion is indicated by a reference sign. Portions indicated by reference signs will be mainly described, and the description of portions not indicated by reference signs is omitted.
The propeller fan 100A includes a boss 1 and the plurality of blades 2A. The boss 1 rotates about an axis RC. The plurality of blades 2A is provided at an outer periphery of the boss 1. Each blade 2A is surrounded by an inner peripheral end 21, an outer peripheral end 22, a leading edge 23, and a trailing edge 24. A cross-sectional shape in the entire region of the blade 2A in a cylindrical cross section about the axis RC is an airfoil shape as shown in
As shown in
The operation of the propeller fan 100A will be simply described.
As a motor (not shown) connected to the boss 1 is driven to rotate, the blades 2A having the three-dimensional shape shown in
Advantageous effects of the propeller fan 100A will be described with reference to
As shown in
In contrast, as shown in
In Embodiment 2, a difference from Embodiment 1 will be mainly described, the same reference signs denote the same portions as those of Embodiment 1, and the description thereof is omitted.
In Embodiment 2, each blade 2B of the propeller fan 100B differs from each blade 2A of the propeller fan 100A in Embodiment 1.
As for reference signs of a plurality of portions, such as the blades 2B of the propeller fan 100B, only one representative portion is indicated by a reference sign. Portions indicated by reference signs will be mainly described, and the description of portions not indicated by reference signs is omitted.
A region in which the blade chord center line 27 shifts downstream toward the outer peripheral end 22 is defined as first region R1, and a region in which the blade chord center line 27 shifts upstream toward the outer peripheral end 22 is defined as second region R2. In the first region R1, a cross-sectional shape of each blade 2B in a cylindrical cross section about the axis RC is an airfoil shape as shown in
Advantageous effects of the propeller fan 100B will be described with reference to
As shown in
In Embodiment 3, a difference from Embodiment 1 or Embodiment 2 will be mainly described, the same reference signs denote the same portions as those in Embodiment 1 or Embodiment 2, and the description thereof is omitted.
In Embodiment 3, each blade 2C of the propeller fan 100C differs from each blade 2A of the propeller fan 100A in Embodiment 1 or each blade 2B of the propeller fan 100B in Embodiment 2.
As for reference signs of a plurality of portions, such as the blades 2C of the propeller fan 100C, only one representative portion is indicated by a reference sign. Portions indicated by reference signs will be mainly described, and the description of portions not indicated by reference signs is omitted.
As shown in
The rounded portion 28 may be applied to each blade 2B of the propeller fan 100B in Embodiment 2.
In Embodiment 4, a difference from Embodiment 1, Embodiment 2, or Embodiment 3 will be mainly described, like reference signs denote the same portions as those in Embodiment 1, Embodiment 2, or Embodiment 3, and the description thereof is omitted.
In Embodiment 4, each blade 2D of the propeller fan 100D differs from each blade 2A of the propeller fan 100A in Embodiment 1, each blade 2B of the propeller fan 100B in Embodiment 2, or each blade 2C of the propeller fan 100C in Embodiment 3.
As for reference signs of a plurality of portions, such as the blades 2D of the propeller fan 100D, only one representative portion is indicated by a reference sign. Portions indicated by reference signs will be mainly described, and the description of portions not indicated by reference signs is omitted.
As shown in
The rounded portion 28 described in Embodiment 3 may be applied to each blade 2D.
In Embodiment 1 to Embodiment 4, an example in which the blade chord center line 27 is a curve having a convex on a downstream side in the entire region in the radial direction and each of the blades 2A to blades 2D themselves is formed in a curve having a convex on a downstream side in the entire region in the radial direction is shown. Even when the blade chord center line 27 is a curve having a convex on a downstream side in the entire region in the radial direction, each of the blades 2A to blades 2D themselves is not always formed in a curve having a convex on a downstream side in the entire region in the radial direction. In this case as well, advantageous effects of the present invention can be obtained.
<Refrigerant Circuit Configuration of Refrigeration Cycle Device 200>
The refrigeration cycle device 200 is used to operate a vapor compression refrigeration cycle. The refrigeration cycle device 200 is configured such that the propeller fan according to Embodiment 1, Embodiment 2, Embodiment 3, or Embodiment 4 is provided in the cooling unit 210 (the cooling unit 210A or the cooling unit 210B). In Embodiment 5, the case where the propeller fan 100A according to Embodiment 1 is provided will be described as an example.
The refrigeration cycle device 200 includes a compressor 211, a first heat exchanger 205, an expansion device 213, and a second heat exchanger 221.
In the refrigeration cycle device 200, a refrigerant circuit is formed by connecting the compressor 211, the first heat exchanger 205, the expansion device 213, and the second heat exchanger 221 by refrigerant pipes 216.
(Compressor 211)
The compressor 211 compresses refrigerant into high temperature and high pressure, and discharges the refrigerant. The compressor 211 may be, for example, an inverter compressor, or other compressors. For example, a rotary compressor, a scroll compressor, a screw compressor, a reciprocating compressor, or another compressor, may be employed as the compressor 211.
(First Heat Exchanger 205) The first heat exchanger 205 performs the function of a condenser (radiator). The first heat exchanger 205 condenses refrigerant, discharged from the compressor 211, into high-pressure liquid refrigerant. The upstream of the first heat exchanger 205 is connected to the compressor 211, and the downstream of the first heat exchanger 205 is connected to the expansion device 213. The first heat exchanger 205 may be, for example, a fin and tube heat exchanger, or other heat exchangers. The propeller fan 100A is provided together with the first heat exchanger 205. The propeller fan 100A supplies air to the first heat exchanger 205.
(Expansion Device 213) The expansion device 213 expands refrigerant passing through the first heat exchanger 205 to decompress the refrigerant. The expansion device 213 is preferably, for example, an electric expansion valve that is adjustable in opening degree and that is able to adjust the flow rate of refrigerant, or other valves. The expansion device 213 is not limited to the electric expansion valve. A mechanical expansion valve that employs a diaphragm for a pressure receiving portion, a capillary tube, or other devices, may be applied as the expansion device 213. The upstream of the expansion device 213 is connected to the first heat exchanger 205, and the downstream of the expansion device 213 is connected to the second heat exchanger 221.
(Second Heat Exchanger 221) The second heat exchanger 221 performs the function of an evaporator. The second heat exchanger 221 evaporates refrigerant, decompressed by the expansion device 213, into gaseous refrigerant. The upstream of the second heat exchanger 221 is connected to the expansion device 213, and the downstream of the second heat exchanger 221 is connected to the compressor 211. The second heat exchanger 221 may be, for example, a fin and tube heat exchanger, or other heat exchangers. A fan 222, such as a propeller fan, is provided together with the second heat exchanger 221. The fan 222 supplies air to the second heat exchanger 221.
(Cooling Unit 210) The compressor 211, the first heat exchanger 205, and the propeller fan 100A are installed in the cooling unit 210.
(Use-side Unit 220) The expansion device 213, the second heat exchanger 221, and the fan 222 are installed in a use-side unit 220. The expansion device 213 may be installed not in the use-side unit 220 but in the cooling unit 210.
(Others) By providing a flow passage switching device for switching a refrigerant flow passage at a discharge side of the compressor 211, the first heat exchanger 205 may be configured to perform the function of an evaporator and the second heat exchanger 221 may be configured to perform the function of a condenser.
The flow passage switching device may be, for example, a four-way valve, a combination of two two-way valves, or a combination of two three-way valves.
<Operation of Refrigeration Cycle Device 200>
Next, the operation of the refrigeration cycle device 200 will be described in conjunction with flow of refrigerant.
By driving the compressor 211, high-temperature high-pressure gaseous refrigerant is discharged from the compressor 211. The high-temperature high-pressure gaseous refrigerant discharged from the compressor 211 flows into the first heat exchanger 205. In the first heat exchanger 205, heat is exchanged between the high-temperature high-pressure gaseous refrigerant flowed into the first heat exchanger 205 and air that is supplied by the propeller fan 100A, and the high-temperature high-pressure gaseous refrigerant condenses into high-pressure liquid refrigerant.
The high-pressure liquid refrigerant sent out from the first heat exchanger 205 becomes two-phase refrigerant, that is, low-pressure gaseous refrigerant and liquid refrigerant, by the expansion device 213. The two-phase refrigerant flows into the second heat exchanger 221. In the second heat exchanger 221, heat is exchanged between the two-phase refrigerant flowed into the second heat exchanger 221 and air that is supplied by the fan 222, and the liquid refrigerant within the two-phase refrigerant evaporates into low-pressure gaseous refrigerant. The low-pressure gaseous refrigerant sent from the second heat exchanger 221 flows into the compressor 211, the low-pressure gaseous refrigerant is compressed into high-temperature high-pressure gaseous refrigerant, and then the high-temperature high-pressure gaseous refrigerant is discharged from the compressor 211. After that, this cycle is repeated.
<Cooling Unit 210A>
As shown in
The base 201 constitutes the bottom (surface for installing the motor 206) and sides of the cooling unit 210A.
The casing 204A is provided on the base 201 so as to surround at least the propeller fan 100A. The casing 204A has a discharge portion 202 and suction portions 203.
Where a z-axis is set such that an upward side in the direction of the normal to the base 201 is positive and an x-axis is set in a direction perpendicular to the z-axis, the discharge portion 202 is provided within a z-axis plane under the condition that z>0. That is, an opening above the propeller fan 100A performs the function of the discharge portion 202 that is an air outlet port.
The suction portions 203 are provided on the base 201 so as to be opposed to each other in the x-axis direction. That is, openings in positions in which the first heat exchangers 205 are located perform the function of the suction portions 203 that are air inlet ports.
The first heat exchangers 205 exchange heat between refrigerant flowing through the refrigerant pipes (not shown) and air that is supplied by the propeller fan 100A. The pair of first heat exchangers 205 is provided on the casing 204A in proximity to the suction portions 203.
The propeller fan 100A is located upstream of the discharge portion 202 in the casing 204A on the z-axis such that air flow is discharged toward the positive side of the z-axis. Specifically, the propeller fan 100A is preferably provided directly below the discharge portion 202. The propeller fan 100A takes air into the casing 204A via the suction portions 203, and discharges air from the inside of the casing 204A to the outside via the discharge portion 202.
The motor 206 supports the propeller fan 100A, and drives the propeller fan 100A.
As shown in
In the thus configured cooling unit 210A, since flow of air in an air passage inside the casing 204A forms a substantially V shape (a substantially V shape or a substantially U shape), flow of air is complex, and turbulence of flow increases. For this reason, the effect of reducing turbulence resulting from the airfoil shape in the cross section of each blade 2A of the propeller fan 100A is remarkably obtained.
That is, as shown in
<Cooling Unit 210B>
As shown in
The casing 204B is formed into a box shape, and air inlets are provided at at least two faces (for example, a side face and a back face). A separator 250 is provided inside the casing 204B. An air-sending device chamber 252 in which the propeller fan 100A is installed and a machine chamber 251 in which the compressor 211, and other devices, are installed are partitioned by the separator 250.
The first heat exchanger 205 is formed in an L shape in top plan view so as to be located on the side face and back face corresponding to the air inlets of the casing 2046.
An opening through which air flows is perforated at a front face of the casing 2046.
The propeller fan 100A is driven for rotation by the motor 206 that is installed inside the casing 204B.
With the thus configured cooling unit 210B as well, as shown in
1 boss 1X boss 2A blade 2B blade 2C blade 2D blade 2X blade 21 inner peripheral end 21X inner peripheral end 22 outer peripheral end 22X outer peripheral end 23 leading edge 24 trailing edge 25 camber line 26 blade chord center point 26X blade chord center point 27 blade chord center line 27X blade chord center line 28 rounded portion 29 thin-walled portion 100A propeller fan 100B propeller fan 100C propeller fan 100D propeller fan 100X propeller fan 200 refrigeration cycle device 201 base 202 discharge portion 203 suction portion 204A casing 204B casing 205 first heat exchanger 206 motor 210 cooling unit 210A cooling unit 210B cooling unit 211 compressor 213 expansion device 216 refrigerant pipe 220 use-side unit 221 second heat exchanger 222 fan 250 separator 251 machine chamber 252 air-sending device chamber A1 discharge plane A2 suction plane R1 first region R2 second region RC axis S1 air flow S2 air flow S3 air flow V1 boss downstream vortex V2 blade tip vortex V3 trailing edge release vortex
Kato, Yasuaki, Murakami, Hiroaki, Nakashima, Seiji, Shingu, Wahei
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| Feb 06 2019 | MURAKAMI, HIROAKI | Mitsubishi Electric Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 048465 | /0797 | |
| Feb 07 2019 | NAKASHIMA, SEIJI | Mitsubishi Electric Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 048465 | /0797 | |
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