An outboard motor, including an engine having a cylinder containing a combustion chamber, an intake pathway connected to the combustion chamber, a piston disposed in the cylinder, a crankshaft connected to the piston, a fuel injection device connected to the intake pathway, and an ignition device connected to the combustion chamber. The outboard motor further includes a controller that is configured to receive a signal indicating an engine speed from a sensor, control the fuel injection device to suspend fuel supply and control the ignition device to suspend ignition, upon determining that the engine is in an over-revolution state, control the fuel injection device to release the suspension of the fuel supply upon determining that the engine has recovered from the over-revolution state, and control the ignition device to release the suspension of the ignition after lapse of a number of cycles of the engine since the release of the suspension of the fuel supply.
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9. A method of controlling an outboard motor, the outboard motor including
an engine including
a cylinder containing a combustion chamber,
an intake pathway connected to the combustion chamber,
a piston disposed in the cylinder,
a crankshaft connected to the piston,
a fuel injection device connected to the intake pathway, and
an ignition device connected to the combustion chamber,
a driveshaft connected to the crankshaft, the driveshaft extending in an up-and-down direction of the outboard motor, and
a propeller shaft connected to the driveshaft, the propeller shaft extending in a back-and-forth direction of the outboard motor,
the method comprising:
receiving a signal indicating an engine speed of the engine from a sensor;
determining whether or not the engine speed is greater than or equal to a predetermined threshold,
suspending fuel supply performed by the fuel injection device and ignition performed by the ignition device, upon determining that the engine speed is greater than or equal to the predetermined threshold,
determining whether or not the engine speed becomes lower than the predetermined threshold,
releasing the suspension of the fuel supply performed by the fuel injection device upon determining that the engine speed becomes lower than the predetermined threshold, and
releasing the suspension of the ignition performed by the ignition device after lapse of a number of cycles of the engine since the release of the suspension of the fuel supply performed by the fuel injection device.
1. An outboard motor, comprising:
an engine including
a cylinder containing a combustion chamber,
an intake pathway connected to the combustion chamber,
a piston disposed in the cylinder,
a crankshaft connected to the piston,
a fuel injection device connected to the intake pathway, and
an ignition device connected to the combustion chamber;
a driveshaft connected to the crankshaft, the driveshaft extending in an up-and-down direction of the outboard motor;
a propeller shaft connected to the driveshaft, the propeller shaft extending in a back-and-forth direction of the outboard motor;
a sensor configured to detect an engine speed of the engine; and
a controller communicatively connected to the sensor, the controller being configured to receive a signal indicating the engine speed from the sensor,
determine whether or not the engine speed is greater than or equal to a predetermined threshold,
control the fuel injection device to suspend fuel supply and control the ignition device to suspend ignition, upon determining that the engine speed is greater than or equal to the predetermined threshold,
determine whether or not the engine speed becomes lower than the predetermined threshold,
control the fuel injection device to release the suspension of the fuel supply upon determining that the engine speed becomes lower than the predetermined threshold, and
control the ignition device to release the suspension of the ignition after lapse of a number of cycles of the engine since the release of the suspension of the fuel supply.
6. An outboard motor, comprising:
an engine including
a first cylinder containing a first combustion chamber,
a first intake pathway connected to the first combustion chamber,
a first piston disposed in the first cylinder,
a second cylinder containing a second combustion chamber,
a second intake pathway connected to the second combustion chamber,
a second piston disposed in the second cylinder,
a crankshaft connected to the first piston and the second piston,
a first fuel injection device connected to the first intake pathway,
a first ignition device connected to the first combustion chamber,
a second fuel injection device connected to the second intake pathway, and
a second ignition device connected to the second combustion chamber;
a driveshaft connected to the crankshaft, the driveshaft extending in an up-and-down direction of the outboard motor;
a propeller shaft connected to the driveshaft, the propeller shaft extending in a back-and-forth direction of the outboard motor;
a sensor configured to detect an engine speed of the engine; and
a controller communicatively connected to the sensor, the controller being configured to simultaneously control to the first and second fuel injection devices to provide fuel supply,
receive a signal indicating the engine speed from the sensor,
determine whether or not the engine speed is greater than or equal to a predetermined threshold,
control each of the first and second fuel injection devices to suspend the fuel supply thereof, and control each of the first and second ignition devices to control ignition thereof, upon determining that the engine speed is greater than or equal to the predetermined threshold,
determine whether or not the engine speed becomes lower than the predetermined threshold,
control each of the first and second fuel injection devices to release the suspension of the fuel supply thereof, upon determining that the engine speed becomes lower than the predetermined threshold, and
control each of the first and second ignition devices to release the suspension of the ignition thereof, after lapse of a number of cycles of the engine since the release of the suspension of the fuel supply performed by the first injection device and the second fuel injection device.
2. The outboard motor according to
the controller is further configured to
obtain a value of volumetric efficiency of the engine, and
determine the number of cycles in accordance with the value of volumetric efficiency.
3. The outboard motor according to
the controller is further configured to control the fuel injection device to provide a greater amount of fuel supply when the controller releases the suspension of the fuel supply upon determining that the engine speed becomes lower than the predetermined threshold, than when the controller determines that the engine speed remains lower than the predetermined threshold.
4. The outboard motor according to
a fuel pathway connected to the fuel injection device; and
a fuel pump connected to the fuel pathway, wherein
the fuel injection device includes an solenoid valve, and
the controller is communicatively connected to the solenoid valve.
5. The outboard motor according to
the engine further includes an exhaust pathway connected to the combustion chamber, and
the outboard motor further comprises a catalyst device connected to the exhaust pathway.
7. The outboard motor according to
the controller is further configured to
obtain a value of volumetric efficiency of the engine, and
determine the number of cycles in accordance with the value of volumetric efficiency.
8. The outboard motor according to
the controller is further configured to release the suspension of the ignition performed by each of the first and second ignition devices when a number of times of the fuel supply performed by the first injection device and the second fuel injection device becomes greater than or equal to two after the release of the suspension of the fuel supply performed by each of the first and second fuel injection devices.
10. The method according to
obtaining a value of volumetric efficiency of the engine; and
determining the number of cycles in accordance with the value of volumetric efficiency.
11. The method according to
making the fuel supply performed by the fuel ignition device greater in amount when the suspension of the fuel supply performed by the fuel injection device is released upon determining that the engine speed becomes lower than the predetermined threshold, than when the engine speed remains lower than the predetermined threshold.
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This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2019-229515, filed on Dec. 19, 2019, the entire contents of which are incorporated herein by reference.
The present invention relates to an outboard motor.
There is a type of outboard motor in which fuel reduction is made when an engine becomes an over-revolution state. In the outboard motor, for instance, a controller determines that the engine is in the over-revolution state when the speed of the engine exceeds a threshold. The controller executes fuel reduction when determining that the engine is in the over-revolution state. Accordingly, fuel injection into the engine is suspended whereby the engine speed is lowered. The controller releases suspending fuel supply to the engine when determining that the engine speed has been lowered enough.
In the outboard motor described above, even when suspending fuel supply is released after fuel reduction, a lean state, in which an air-fuel ratio is higher than usual, continues during several engine cycles. Because of this, even when the fuel is ignited, an engine cycle with low combustion speed is likely to occur, whereby chances are that combustion continues to an intake stroke. When continuing to the intake stroke, combustion works as means for ignition and burns air-fuel mixture taken in the intake stroke. Accordingly, chances are that backfire occurs and combustion sound is heard. It is an object of the present disclosure to inhibit occurrence of backfire in releasing of suspending fuel supply in an outboard motor.
An outboard motor according to a first aspect of the present disclosure includes an engine, a fuel injection device, an ignition device, a driveshaft, a propeller shaft, a sensor and a controller. The engine includes a cylinder, an intake pathway, a piston and a crankshaft. The cylinder contains a combustion chamber. The intake pathway is connected to the combustion chamber. The piston is disposed inside the cylinder. The crankshaft is connected to the piston. The fuel injection device is connected to the intake pathway. The ignition device is connected to the combustion chamber. The driveshaft is connected to the crankshaft and extends in an up-and-down direction. The propeller shaft is connected to the driveshaft and extends in a back-and-forth direction. The sensor detects an engine speed of the engine. The controller is connected to the sensor in a communicable manner. The controller receives a signal indicating the engine speed. The controller determines whether or not the engine is in an over-revolution state based on the engine speed. The controller suspends fuel supply performed by the fuel injection device and ignition performed by the ignition device when determining that the engine is in the over-revolution state. The controller determines whether or not the engine has recovered from the over-revolution state. The controller releases suspending the fuel supply performed by the fuel injection device when determining that the engine has recovered from the over-revolution state. The controller releases suspending the ignition performed by the ignition device in elapse of a predetermined number of cycles of the engine after releasing of suspending the fuel supply performed by the fuel injection device.
An outboard motor according to a second aspect of the present disclosure includes an engine, a first fuel injection device, a first ignition device, a second fuel injection device, a second ignition device, a driveshaft, a propeller shaft, a sensor and a controller. The engine includes a first cylinder, a first intake pathway, a first piston, a second cylinder, a second intake pathway, a second piston and a crankshaft. The first cylinder contains a first combustion chamber. The first intake pathway is connected to the first combustion chamber. The first piston is disposed inside the first cylinder. The second cylinder contains a second combustion chamber. The second intake pathway is connected to the second combustion chamber. The second piston is disposed inside the second cylinder. The crankshaft is connected to the first and second pistons. The first fuel injection device is connected to the first intake pathway. The first ignition device is connected to the first combustion chamber. The second fuel injection device is connected to the second intake pathway. The second ignition device is connected to the second combustion chamber. The driveshaft is connected to the crankshaft and extends in an up-and-down direction. The propeller shaft is connected to the driveshaft and extends in a back-and-forth direction. The sensor detects an engine speed of the engine. The controller is connected to the sensor in a communicable manner. The controller simultaneously executes fuel supply performed by the first fuel injection device and fuel supply performed by the second fuel injection device. The controller receives a signal indicating the engine speed. The controller determines whether or not the engine is in an over-revolution state based on the engine speed. The controller suspends the fuel supply performed by each of the first and second fuel injection devices and ignition performed by each of the first and second ignition devices when determining that the engine is in the over-revolution state. The controller determines whether or not the engine has recovered from the over-revolution state. The controller releases suspending the fuel supply performed by each of the first and second fuel injection devices when determining that the engine has recovered from the over-revolution state. The controller releases suspending the ignition performed by each of the first and second ignition devices in elapse of a predetermined number of cycles of the engine after releasing of suspending the fuel supply performed by each of the first and second fuel injection devices.
A method according to a third aspect of the present disclosure refers to a method of controlling an outboard motor. The outboard motor includes an engine, a fuel injection device, an ignition device, a driveshaft, and a propeller shaft. The engine includes a cylinder, an intake pathway, a piston and a crankshaft. The cylinder contains a combustion chamber. The intake pathway is connected to the combustion chamber. The piston is disposed inside the cylinder. The crankshaft is connected to the piston. The fuel injection device is connected to the intake pathway. The ignition device is connected to the combustion chamber. The driveshaft is connected to the crankshaft and extends in an up-and-down direction. The propeller shaft is connected to the driveshaft and extends in a back-and-forth direction.
The method according to the present aspect includes the following processing. First processing refers to receiving a signal indicating an engine speed. Second processing refers to determining whether or not the engine is in an over-revolution state based on the engine speed. Third processing refers to suspending fuel supply performed by the fuel injection device and ignition performed by the ignition device when it is determined that the engine is in the over-revolution state. Fourth processing refers to determining whether or not the engine has recovered from the over-revolution state. Fifth processing refers to releasing suspending the fuel supply performed by the fuel injection device when it is determined that the engine has recovered from the over-revolution state. Sixth processing refers to releasing suspending the ignition performed by the ignition device in elapse of a predetermined number of cycles of the engine after releasing of suspending the fuel supply performed by the fuel injection device. It should be noted that the order of executing the aforementioned processing is not limited to the above and may be changed.
An embodiment will be hereinafter explained with reference to drawings.
The engine 11 generates a thrust for propelling the boat 100. The engine 11 is disposed inside the cowl 15. The engine 11 includes a crankshaft 17. The crankshaft 17 extends in a vertical direction. The driveshaft 12 is connected to the crankshaft 17. The driveshaft 12 extends in an up-and-down direction. The propeller shaft 13 extends in a direction intersecting with the driveshaft 12. The propeller shaft 13 extends in a back-and-forth direction. The propeller shaft 13 is connected to the driveshaft 12 through the shift mechanism 14. A propeller 18 is connected to the propeller shaft 13.
The housing 16 is disposed below the cowl 15. The driveshaft 12 is disposed inside an upper portion of the housing 16. The propeller shaft 13 and the shift mechanism 14 are disposed inside a lower portion of the housing 16. The shift mechanism 14 switches a rotational direction of power to be transmitted from the driveshaft 12 to the propeller shaft 13 between a forward moving direction and a rearward moving direction. The shift mechanism 14 includes, for instance, a plurality of gears and a clutch that changes meshing of the gears. The outboard motor 1 includes a bracket 19. The outboard motor 1 is attached to the boat 100 through the bracket 19.
The engine 11 includes a first intake valve 31A, a first exhaust valve 32A and a first camshaft 33A. The first intake valve 31A opens and closes an opening produced between the first combustion chamber 25A and the first intake pathway 22A. The first exhaust valve 32A opens and closes an opening produced between the first combustion chamber 25A and the first exhaust pathway 23A. The first camshaft 33A is connected to the crankshaft 17 through a cam chain (not shown in the drawings). The first camshaft 33A is rotated in conjunction with rotation of the crankshaft 17. Accordingly, the first camshaft 33A causes the first intake valve 31A and the first exhaust valve 32A to operate.
The engine 11 includes a first fuel injection device 34A and a first ignition device 35A. The first fuel injection device 34A is connected to the first intake pathway 22A. The first ignition device 35A is connected to the first combustion chamber 25A.
The outboard motor 1 includes a rotational speed sensor 36. The rotational speed sensor 36 outputs a signal indicating the rotational speed of the crankshaft 17. The controller 3 is connected to the rotational speed sensor 36 in a communicable manner. The controller 3 receives the signal indicating the rotational speed of the crankshaft 17. For example, the rotational speed sensor 36 outputs a pulse signal indicating a rotational position of a predetermined portion of the crankshaft 17. When receiving pulse signals from the rotational speed sensor 36, the controller 3 computes an engine speed and a crank angle based on the pulse signals and the interval of time therebetween. The controller 3 controls and causes the first fuel injection device 34A to inject the fuel into the first intake pathway 22A. The controller 3 controls the second fuel injection device 34B to inject the fuel into the second intake pathway 22B. The controller 3 controls the first ignition device 35A to ignite the fuel inside the first combustion chamber 25A. The controller 3 controls the second ignition device 35B to ignite the fuel inside the second combustion chamber 25B.
The outboard motor 1 includes an exhaust manifold 41 and a catalyst device 42. The exhaust manifold 41 is connected to the first and second exhaust pipes 29A and 29B. The catalyst device 42 is connected to the exhaust manifold 41. The catalyst device 42 includes, for instance, a three-way catalyst or so forth as a catalyst for purifying exhaust gas.
The outboard motor 1 includes a fuel pathway 43 and a fuel pump 44. The fuel pathway 43 is connected to a fuel tank (not shown in the drawings). The fuel pathway 43 branches into a first fuel pathway 43A and a second fuel pathway 43B. The first fuel pathway 43A is connected to the first fuel injection device 34A. The second fuel pathway 43B is connected to the second fuel injection device 34B. The fuel pump 44 is connected to the fuel pathway 43. The controller 3 controls the fuel pump 44 to supply the fuel to the first and second fuel pathways 43A and 43B.
The first fuel injection device 34A includes a first solenoid valve 45A. The second fuel injection device 34B includes a second solenoid valve 45B. The controller 3 causes the first fuel injection device 34A to inject the fuel into the first intake pathway 22A by controlling the first solenoid valve 45A. The controller 3 causes the second fuel injection device 34B to inject the fuel into the second intake pathway 22B by controlling the second solenoid valve 45B.
The controller 3 controls fuel supply performed by each of the first and second fuel injection devices 34A and 34B and ignition performed by each of the first and second ignition devices 35A and 35B.
As shown in
The controller 3 determines whether or not the engine 11 is in an over-revolution state. The controller 3 determines whether or not the engine 11 is in the over-revolution state based on the engine speed of the engine 11. When the engine speed of the engine 11 is greater than or equal to a first threshold, the controller 3 determines that the engine 11 is in the over-revolution state. When the engine speed of the engine 11 is less than the first threshold, the controller 3 determines that the engine 11 is in the normal state. When determining that the engine 11 is in the normal state, the controller 3 executes the aforementioned control configured for the normal state.
When determining that the engine 11 has recovered from the over-revolution state, the controller 3 turns the engine 11 to a stand-by state.
After releasing of suspending fuel supply performed by each of the first and second fuel injection devices 34A and 34B, the controller 3 determines whether or not number of times of fuel supply performed by each of the first and second fuel injection devices 34A and 34B has reached a predetermined number of times threshold. The predetermined number of times threshold is, for instance, two. However, the predetermined number of times threshold may be less than two or greater than two.
The controller 3 determines that the number of times of fuel supply performed by each of the first and second fuel injection devices 34A and 34B has reached the predetermined number of times threshold at phase A5. The controller 3 releases suspending ignition performed by each of the first and second ignition devices 35A and 35B at phase A6 and thereafter. After releasing of suspending ignition performed by each of the first and second ignition devices 35A and 35B, the controller 3 restores the amount of fuel supply to a value set for the normal state.
In the outboard motor 1 according to the present embodiment explained above, when the number of times of fuel supply reaches a predetermined number of times threshold after releasing of suspending fuel supply, suspending ignition performed by each of the first and second ignition devices 35A and 35B is released. Because of this, occurrence of fuel combustion with a high air-fuel ratio is avoided immediately after releasing of suspending fuel supply. Accordingly, occurrence of backfire can be inhibited.
One embodiment of the present invention has been explained above. However, the present invention is not limited to the aforementioned embodiment, and a variety of changes can be made without departing from the gist of the present invention. For example, the configuration of the outboard motor 1 is not limited to that in the aforementioned embodiment and may be changed. The configuration of the engine 11 is not limited to that in the aforementioned embodiment and may be changed. For example, in the aforementioned embodiment, the engine 11 is a two-cylinder engine. However, the number of cylinders in the engine 11 is not limited to two, and alternatively, may be less than two or greater than two. The configuration of the fuel system in the engine 11 may be changed.
Controlling the engine 11 by the controller 3 is not limited to that in the aforementioned embodiment and may be changed. For example, the timing of fuel supply performed by each of the first and second fuel injection devices 34A and 34B may be changed. The timing of ignition performed by each of the first and second ignition devices 35A and 35B may be changed.
In the aforementioned embodiment, when the number of times of fuel supply performed by each of the first and second fuel injection devices 34A and 34B reaches a predetermined number of times threshold, the controller 3 releases suspending ignition performed by each of the first and second ignition devices 35A and 35B. In other words, in elapse of a predetermined number of cycles of the engine 11 after releasing of suspending fuel supply, the controller 3 releases suspending ignition performed by each of the first and second ignition devices 35A and 35B. The predetermined number of cycles of the engine 11 is set in correspondence to the predetermined number of times threshold. However, the predetermined number of cycles may be variable. For example, the controller 3 may obtain a volumetric efficiency of the engine 11 and determine the predetermined number of cycles in accordance with the obtained volumetric efficiency.
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