Described are implants for placing in a body, tools for delivering the implants, and systems and methods for using implants and tools for placing in a body and more particularly to nasal implants, tools for delivering nasal implants, and systems and methods for using such implants and tools.
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38. A nasal implant comprising:
a central body having a proximal end and a distal end;
a first arm disposed at the distal end, the first arm having a proximal end fixed to the distal end of the central body and a distal end not fixed to the central body, the distal end of the first arm being adapted to move away from a central longitudinal axis of the central body from a delivery configuration toward a deployed configuration;
a second arm having a proximal end fixed to the distal end of the central body and a distal end not fixed to the central body, the distal end of the second arm being adapted to move away from a central longitudinal axis of the central body from a delivery configuration toward a deployed configuration; and
a plurality of barbs on the implant configured to engage with tissue when the nasal implant is deployed,
wherein the first arm and the second arm have an offset configuration such that, in the delivery configuration, the first arm and second arm overlie each other along or adjacent to the central longitudinal axis of the central body.
1. A nasal implant comprising:
a central body having a proximal end and a distal end;
a first arm disposed at the distal end, the first arm having a proximal end fixed to the distal end of the central body and a distal end not fixed to the central body, the distal end of the first arm being adapted to move away from a central longitudinal axis of the central body from a delivery configuration toward a deployed configuration;
a second arm having a proximal end fixed to the distal end of the central body and a distal end not fixed to the central body, the distal end of the second arm being adapted to move away from a central longitudinal axis of the central body from a delivery configuration toward a deployed configuration; and
a plurality of barbs on the implant configured to engage with tissue when the nasal implant is deployed,
wherein the central body has a length along the central longitudinal axis between the proximal end and the distal end, wherein the length of the central body is greater than a length of the first arm and a length of the second arm,
wherein the central body, the first arm, and the second arm are configured to be implanted in nasal tissue of a lateral wall of a nose to support lateral nasal cartilage,
wherein the plurality of barbs are configured to expand outwardly away from the central longitudinal axis after the nasal implant is delivered from a cannula of a delivery tool to an implantation site in the lateral wall at which (i) the first arm and second arm are anchored in the nasal tissue opposing a maxilla bone and (ii) the central body supports a lower cartilage and an upper cartilage, and
wherein, when the nasal implant is delivered from the cannula to the implantation site and the plurality of barbs expand outwardly, the plurality of barbs project outward from the central longitudinal axis and towards the proximal end of the central body to provide resistance to migration of the implant in a proximal direction from the implantation site and resist adjustment of an orientation of the nasal implant at the implantation site.
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This application claims priority to U.S. Provisional Application No. 62/440,920, filed Dec. 30, 2016, and titled “NASAL IMPLANTS AND METHODS OF USE”, the entirety of which is incorporated by reference herein.
All publications and patent applications mentioned in this specification are herein incorporated by reference in their entirety to the same extent as if each individual publication or patent application was specifically and individually indicated to be incorporated by reference.
The present invention pertains to implants for placing in a body, tools for delivering the implants, and systems and methods for using implants and tools for placing in a body and more particularly to nasal implants, tools for delivering nasal implants, and systems and methods for using such implants and tools.
The particular nasal anatomy of an individual may cause or contribute to various problems, such as cosmetic concerns, difficulty breathing, sleep apnea, or snoring, and may impact an individual's health or reduce the quality of life. For example, the structure of an external or internal nasal valve may resist airflow from the nose to the lungs and prevent an individual from getting sufficient oxygen to the blood.
Nasal valve collapse is a frequent cause of nasal airway obstruction, characterized by a loss of support from lateral nasal cartilages typically observed following rhinoplasty, nasal trauma, or in aged patients. Properly functioning nasal cartilage acts to keep the nasal passages open. If the lateral cartilages become weak, they collapse inward when a person inhales due to the negative pressure from the flow of air. This problem is currently largely untreated due to the complexity and highly variable results associated with current repair techniques, combined with the fact that a majority of patients are elderly or have a history of nasal surgery. These complex surgical procedures have been developed to correct valve collapse by reinforcing the lateral cartilages so adequate support can permit valve openings and thus eliminate the nasal airway obstruction.
Overall, nasal valve collapse is an oftentimes untreated problem due to inconsistent results from a myriad of very complex procedures performed by very few surgeons. As such, there remains a need for an endoscopic method to repair nasal valves in a simple, consistent manner.
U.S. Pat. Nos. 8,133,276, 7,780,730, and U.S. Patent Publication No. 2012/0109298 describe implants that can be introduced into the nasal region of an individual using non-surgical injection techniques for treating a nasal valve of an individual. Further, U.S. Patent Publication No. 2016/0058556 describes nasal implants that can be used to treat the nasal valve of an individual.
However, there is a continued need for improvements to address problems attributed to nasal anatomy that are easier to use, last longer, are less invasive, are less expensive to manufacture, and work better.
The present invention relates to nasal implants, systems for delivering nasal implants, and methods of delivering nasal implants to support a nasal valve of an individual.
In general, in one embodiment, a nasal implant includes a central body having a proximal end and a distal end and first and second arms disposed at the distal end of the central body. The first arm has a proximal end fixed to the distal end of the central body and a distal end not fixed to the body. The distal end of the first arm is adapted to move away from a central longitudinal axis of the central body from a delivery configuration toward a deployed configuration. The second arm has a proximal end fixed to the distal end of the central body and a distal end not fixed to the body. The distal end of the second arm is adapted to move away from a central longitudinal axis of the central body from a delivery configuration toward a deployed configuration. The nasal implant further includes a plurality of barbs configured to engage with tissue when the nasal implant is deployed.
This and other embodiments can include one or more of the following feathers. The plurality of barbs can extend from the central body. The plurality of barbs can extend from the distal end of the central body and point towards the proximal end of the central body. The plurality of barbs can extend at an angle of 15 degrees or greater relative to the central body. There can be two barbs, and the two barbs can extend from opposing surfaces of the central body. There can be a plurality of barbs that extend down each of the opposing surfaces, and the plurality of barbs on each surface can have a staggered configuration along the central body. The plurality of barbs can extend from the first arm and second arm. The plurality of barbs can extend from an outer surface of the first arm and an outer surface of the second arm away from the central longitudinal axis of the central body. The plurality of barbs can extend from an inner surface of the first arm and an inner surface of the second arm towards the central longitudinal axis of the central body. The plurality of barbs on each arm can have a staggered configuration. The plurality of barbs can extend in line or parallel with a plane formed by the first arm and the second arm in the deployed configuration. The plurality of barbs can extend transversely to a plane formed by the first arm and the second arm in the deployed configuration. The plurality of barbs each can have a complementary shape to a plurality of openings on the central body or the first and seconds arm such that, when the nasal implant is in the delivery configuration, the plurality of barbs are engaged with the openings on the central body or the first and second arms. The plurality of barbs can have a notch or tooth configuration. The implant can further include a plurality of openings in the central body portion adapted to allow tissue ingrowth. The implant can further include a plurality of openings in the first and second arms adapted to allow tissue ingrowth. The central body can include a hollow or open structure along a central longitudinal axis of the implant. The central body can include a solid structure along a central longitudinal axis of the implant. The central body can include a closed pitch spiral configuration. The central body can include a uni-directional helix spiral configuration. The central body can include a bi-directional helix spiral configuration. The central body can include an open coil configuration. The central body can include a solid shaft with a spiral cut outer surface. The central body can include a solid shaft with a dual, bi-directional spiral cut outer surface. The implant can further include a first faceted tip on the distal end of the first arm and a second faceted tip on the distal end of the second arm. The implant can further include a first sharpened tip on the distal end of the first arm and a second sharpened tip on the distal end of the second arm. The faceted tip or sharpened tip can include a surface formed from a planar cut at an angle of 45 degrees or less. The faceted tip or sharpened tip can include a surface formed from a planar cut at an angle of 35 degrees or less. The faceted tip or sharpened tip can include two or more surfaces formed from planar cuts. The first arm and the second arm can have an offset configuration such that, in the delivery configuration, the first arm and second arm overlie each other along or adjacent to the central longitudinal axis of the body. The body can consist essentially of a bioabsorbable material. At least one portion of the implant can be composed of a bioabsorbable material. The nasal implant can include two or more different materials. The implant can be made of a material selected from the group consisting of: a poly(lactide); a poly(glycolide); a poly(lactide-co-glycolide); a poly(lactic acid); a poly(glycolic acid); a poly(lactic acid-co-glycolic acid); poly(lactide)/poly(ethylene glycol) copolymers; a poly(glycolide)/poly(ethylene glycol) copolymers; a poly(lactide-co-glycolide)/poly(ethylene glycol) copolymers; a poly(lactic acid)/poly(ethylene glycol) copolymers; a poly(glycolic acid)/poly(ethylene glycol) copolymers; a poly(lactic acid-co-glycolic acid)/poly(ethylene glycol) copolymers; a poly(caprolactone); poly(caprolactone)/poly(ethylene glycol) copolymers a poly(orthoester); a poly(phosphazene); a poly(hydroxybutyrate) or a copolymer including a poly(hydroxybutyrate); a poly(lactide-co-caprolactone); a polycarbonate; a polyesteramide; a polyanhidride; a poly(dioxanone); a poly(alkylene alkylate); a copolymer of polyethylene glycol and a polyorthoester; a biodegradable polyurethane; a poly(amino acid); a polyetherester; a polyacetal; a polycyanoacrylate; a poly(oxyethylene)/poly(oxypropylene) copolymer, poly-L-lactic acid (PLLA), poly-D-lactic acid (PDLA), poly-D,L-lactic acid (PLDLLA), or a blend or copolymer thereof. The proximal end can include an atraumatic rounded tip. An outer surface of the nasal implant can include a plasma treated portion. The plasma treated portion can have an increased hydrophilicity. The plasma treated portion can have an increased hydrophobicity.
In general, in one embodiment, a nasal implant includes a central body having a proximal end and a distal end and first and second arms disposed at the distal end. The first arm has a proximal end fixed to the distal end of the central body and a distal end not fixed to the body. The distal end is adapted to move away from a central longitudinal axis of the central body from a delivery configuration toward a deployed configuration. The second arm has a proximal end fixed to the distal end of the central body and a distal end not fixed to the body. The distal end of the second arm is adapted to move away from a central longitudinal axis of the central body from a delivery configuration toward a deployed configuration. The implant has a first stiffness along a first plane of the central body and a second stiffness along a second plane of the central body.
This and other embodiments can include one or more of the following features. The first plane can be formed by the first arm and the second arm in the deployed configuration. The second stiffness can be less than the first stiffness. The first stiffness or the second stiffness can be about 70 N*mm2 to about 150 N*mm2. The first stiffness or the second stiffness can be about 90 N*mm2 to about 105 N*mm2. The second plane can be orthogonal to the first plane. The implant can further include: a stiffness modification adapted to provide the first stiffness and the second stiffness. The stiffness modification can include one or more notches or grooves along at least a portion of a longitudinal length of the central body. The stiffness modification can include flattened surfaces on opposing sides of the central body. The stiffness modification can include a stress distributing rib along the length of the flattened surfaces. The stiffness modification can include one or more openings along the central body. The stiffness modification can include a hollow core along the central body. The stiffness modification can include a tapered cross-section along an axis of the central body with a larger cross-section adjacent the distal end and a smaller size towards the proximal end. The stiffness modification can include the central body having a plurality of different cross-section sizes including a first cross-section adjacent the distal end of the central body, a second-cross section adjacent the first-cross-section, and a third cross-section adjacent to the second-cross-section and the proximal end of the central body, the first cross-section can be larger than the second-cross section and the second cross-section is larger than the third cross-section. The stiffness modification can include a scalloped pattern on an outer surface of the central body. The stiffness modification can include a stiff inner material and a more flexible outer material. The stiffness modification can include the central body having a patterned outer surface with undulations having a varying frequency. The stiffness modification can include a plurality of directional fibers within the implant. The stiffness modification can include a patterned second material on an outer surface of the central body. The stiffness modification can include a repeating pattern on an outer surface of the central body with a first larger cross-section and a second smaller cross-section. The stiffness modification can include a plurality of articulating sections that provide flexibility along a plane orthogonal to the plane defined by the first arm and the second arm in the deployed configuration. The central body can have a tapering outside diameter that decreases from the distal end towards the proximal end. The central body can include a plurality of undulations therein. A diameter of the undulations can increase from the distal end to the proximal end. The central body can include a tapered core therein such that the diameter of the inner core decreases from the distal end to the proximal end. There can be between 6 and 24 undulations along an entire length of the central body. The implant can further include a plurality of openings in the central body portion adapted to allow tissue ingrowth. The implant can further include a plurality of openings in the first and second arms adapted to allow tissue ingrowth. The central body can include a hollow or open structure along a central longitudinal axis of the implant. The central body can include a solid structure along a central longitudinal axis of the implant. The central body can include a closed pitch spiral configuration. The central body can include a uni-directional helix spiral configuration. The central body can include a bi-directional helix spiral configuration. The central body can include an open coil configuration. The central body can include a solid shaft with a spiral cut outer surface. The central body can include a solid shaft with a dual, bi-directional spiral cut outer surface. The implant can further include a first faceted tip on the distal end of the first arm and a second faceted tip on the distal end of the second arm. The implant can further include a first sharpened tip on the distal end of the first arm and a second sharpened tip on the distal end of the second arm. The faceted tip or sharpened tip can include a surface formed from a planar cut at an angle of 45 degrees or less. The faceted tip or sharpened tip can include two or more surfaces formed from planar cuts. The first arm and the second arm can have an offset configuration such that, in the delivery configuration, the first arm arm and second arm overlie each other along or adjacent to the central longitudinal axis of the body. The body can consist essentially of a bioabsorbable material. At least one portion of the implant can be composed of a bioabsorbable material. The nasal implant can include two or more different materials. The implant can be made of a material selected from the group consisting of: a poly(lactide); a poly(glycolide); a poly(lactide-co-glycolide); a poly(lactic acid); a poly(glycolic acid); a poly(lactic acid-co-glycolic acid); poly(lactide)/poly(ethylene glycol) copolymers; a poly(glycolide)/poly(ethylene glycol) copolymers; a poly(lactide-co-glycolide)/poly(ethylene glycol) copolymers; a poly(lactic acid)/poly(ethylene glycol) copolymers; a poly(glycolic acid)/poly(ethylene glycol) copolymers; a poly(lactic acid-co-glycolic acid)/poly(ethylene glycol) copolymers; a poly(caprolactone); poly(caprolactone)/poly(ethylene glycol) copolymers a poly(orthoester); a poly(phosphazene); a poly(hydroxybutyrate) or a copolymer including a poly(hydroxybutyrate); a poly(lactide-co-caprolactone); a polycarbonate; a polyesteramide; a polyanhidride; a poly(dioxanone); a poly(alkylene alkylate); a copolymer of polyethylene glycol and a polyorthoester; a biodegradable polyurethane; a poly(amino acid); a polyetherester; a polyacetal; a polycyanoacrylate; a poly(oxyethylene)/poly(oxypropylene) copolymer, poly-L-lactic acid (PLLA), poly-D-lactic acid (PDLA), poly-D,L-lactic acid (PLDLLA), or a blend or copolymer thereof. The proximal end can include an atraumatic rounded tip. An outer surface of the nasal implant can include a plasma treated portion. The plasma treated portion can have an increased hydrophilicity. The plasma treated portion can have an increased hydrophobicity.
The novel features of the invention are set forth with particularity in the claims that follow. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized, and the accompanying drawings of which:
Described herein are devices configured for suspending nasal valves. Specifically, described herein are implants used to support the upper and lateral cartilage.
In some embodiments, the nasal implants described herein can include a central body, two arms, and one or more tissue engagement structures, such as barbs, to improve engagement between the implant and the nasal anatomy. The tissue engagement structures can be on the central body and/or on the arms. In some embodiments, the barbs can include a plurality of tiny barbs that can prevent the withdrawal of the implant. The tiny barbs can be formed with a small cut or slit in the exterior of the implant.
In some embodiments, the nasal implants described herein can include sections with preferential bending or stiffness along different dimensions and at different areas of the implant. The implants can be relatively stiff in some directions to support the nasal valve while allowing bending in other directions to improve movement with the nasal anatomy.
In some embodiments, the nasal implants can also include a sharpened surface to improve the ability of the nasal implant to pierce nasal tissue. In one example, the implant includes a faceted tip.
The size, geometry, and configurations of the nasal implants described herein can be selected to provide the desired amount of support to the body tissue adjacent to the desired implant location. For example, the nasal implant can be relatively stiff in the area adjacent to the nasal valve while being relatively flexible along proximal portions of the implant to move with more flexible portions of the nasal tissue.
The nose includes the external nose that protrudes from the face and a nasal cavity underneath the external nose. From top to bottom, the external nose has a root, a bridge, a dorsum (ridge), a free tip (apex), and a columella. The external nose is appended to the piriform aperture, the continuous free edges of the pear shaped opening of the nasal cavity in the skull and is formed by the nasal bones and the maxilla. As shown in
While the middle cartilage and bony framework layer provides form, structure, and support to the nose, it is also organized to allow the nose to be flexible and wiggle and bend in different directions. It can also be roughly divided into three sections: from top to bottom, they are an upper (superior) bony third, and middle and lower (inferior) cartilaginous thirds. The upper third includes paired left nasal bone 4a and right nasal bone 4b that are joined in the middle of the nose and form the top (or superior) part of the bridge of the nose. Nasal bone 4a (along with lateral maxilla frontal process 6) joins frontal bone 2 superiorly to form the nasofrontal (nasion) suture line 5. Laterally, nasal bone 4a joins the maxilla at its frontal process 6 to form a fibrous joint at the maxilla nasal bone suture line 7 (or nasomaxillary suture line). The middle third of the cartilage and bony framework layer includes septal cartilage 10 which forms part of the septum of the nose and internally separates the nostrils and the two airflow pathways. Lateral process 8 of septal cartilage 10 merges superiorly with upper lateral cartilage 11 (another lateral process on the other side of the nose that merges with upper lateral cartilage on the other side of the nose is not visible in this view).
The lower third of the cartilage and bony framework layer includes major alar cartilage (also referred to as lower lateral cartilage or inferior lateral cartilage, based on its location and to distinguish it from upper lateral cartilage) that help shape the nostrils and the tip of the nose. This cartilage is softer and more mobile than upper lateral cartilage, and it allows the tip of the nose to move. Major alar cartilage 14 is U-shaped and includes lateral crus 16 and medial crus 18. Major alar cartilage 14 forms part of external valve around nostril 17 (also called nares), though it does not quite reach the bone laterally. The lower third of the cartilage and bony framework layer also includes alar fibrofatty tissue 26 of alar that fills the gap between lateral crus 16 and the bone.
As mentioned above, the nose is a complex, 3-dimensional structure. It may be desirable to change its shape or better support its structure in order to improve or maintain its function or appearance (cosmesis), but it can be difficult to change one aspect of the nose without adversely affecting another part. Indeed, previous surgical interventions are one cause of altered nasal valve function that may be treated using the systems and methods described herein. Described herein are implants, devices, systems and methods function for changing or supporting an aspect of a body structure or shape, including of the nose.
The implant 32 may be useful for maintaining or improving nasal function or appearance.
The nasal implant 32 can have a forked end that anchors and remains parallel to the nasal bone/maxilla bone construct of the nose. This geometric feature can help ensure that the nasal implant 32 remains in a known orientation after implantation. Additional features on the implant 32, such as barbs, can be used as orientation features that allow the implant features to be designed to provide support in the same plane as the deflection of the nasal valve collapse.
Because the implant 32 has features that enable exact placement and orientation of the implant, designing implant geometries with preferred stiffness in specifically selected orientations is possible. The nasal implant 32 can thus be designed to incorporate preferential stiffness or flexibility in a plane or orientation of choice by the designer. The implant 32 can be selectively created to be stiff in one orientation and less stiff or flexible in another (e.g., stiff in an orientation normal to the lower lateral or upper lateral cartilage and more flexible in the orientation parallel to these structures to provide improved support of the cartilages and nasal valve).
In some embodiments, implant features, such as a non-round cross-section, layered materials of different molecular weight, intrinsic viscosity, and different compositions of Poly(L-lactide) (PLLA), Poly(D-lactide) (PDLA), Poly(L-lactide-co-D-lactide) (PLDA), Poly(L-lactide-co-D,L-lactide) (PLDLLA), Poly(D,L-lactide) (PDLLA), Polyglycolic Acid (PGA), Polycaprolactone (PCL), Poly(dioxanone) (PDS), their copolymers and combinations thereof, can be used to impart preferential stiffness in one plane and not the other plane(s) of implant 32.
In some embodiments, grooves or scallops along the length of the implant 32 can preferentially make the implant less stiff in one plane and more stiff in another. The grooves or scallops can be spaced unevenly to provide for different stiffness at different parts of the implant 32. For example, the implant 32 can be designed to be stiff in one direction to keep the nasal valve open but allow movement of the nasal tissue. In yet another example, a separate member of the nasal implant 32 can be clipped in to give preferential stiffness. In yet another example, articulating sections can be used for the implant 32 that allow free movement until they reach a certain point and then movement stops. In another example, the nasal implant 32 can be made from a stiff core with oriented fibers and injection molding on top of the stiff core. In another example, patterns can be formed on the nasal implant 32 to modulate stiffness, e.g., through laser cutting. In another example, molding patterns can be used to mold at different thicknesses in one plane to achieve preferential stiffness for the implant 32.
In some embodiments, the implant 32 can have a first flexural rigidity or first stiffness along a plane formed by the first arm and second arm in the deployed configuration. The implant 32 can have a second flexural rigidity or second stiffness along a plane other than the plane formed by the first arm and second arm in the deployed configuration. The second flexural rigidity or second stiffness can be less than the first flexural rigidity or first stiffness. The flexural rigidities of the nasal implant 32 can be designed to vary from 0-300% or more between the plane formed by the arms to other planes of the implant. The plane other than the plane formed by the first arm and second arm in the deployed configuration can be orthogonal to the plane formed by the first arm and second arm in the deployed configuration. In some embodiments, the nasal implant 32 can have three or more different flexural rigidities in three or more different planes/sections.
In some embodiments, the flexural rigidity can vary along an axial length of the nasal implant 32. The flexural rigidity can vary gradually along the axial length of the nasal implant 32, for example, with a tapered profile or configuration.
In some embodiments, the flexural rigidity or stiffness at a specific point along the axial length of the nasal implant 32 can be omnidirectional, non-planer, or symmetrical. For nasal implants with a symmetrical cross-section, the flexural rigidity can be omnidirectional at that specific point of the nasal implant 32.
In some embodiments, the implant 32 can have a first flexural rigidity or first stiffness at a first portion of the central body. The first flexural rigidity or first stiffness at the first portion of the central body can be symmetrical or omnidirectional. In some embodiments, the implant 32 can have a second flexural rigidity or second stiffness at a second portion of the central body. The second flexural rigidity or second stiffness at the second portion of the central body can be symmetrical or omnidirectional.
In some embodiments, the nasal implant geometry of the implant 32 can form regions of flexural rigidity relative to the plane formed by the arms along with a tiered or gradual increase or decrease in flexural rigidity along the axis of the nasal implant. These geometries can include parallel elongate features that run alongside the device, which are tapered to create a gradual change in flexural rigidity. The geometries can also include inclusions such as flutes or grooves, of varying size and shape, which change the relative rigidity of the device along its axis by changing the effective cross section of the device along its axis.
Any of the flexural rigidities in the nasal implant 32 can be combined or substituted for one another. For example, the nasal implant 32 can have a flexural rigidity adjacent to the forked end in a plane defined by the arms of the fork, along with a tapered longitudinal configuration where the flexural rigidity decreases from the forked end to the proximal end.
The specific flexural rigidity profile of the nasal implant 32 can be pre-selected to match the properties to the desired clinical use. For example, the stiffness or flexural rigidity can be selected in some implant areas to support or match the properties of nasal tissue like the lateral nasal cartilage. The flexural rigidity and stiffness can also be selected to minimize the stress concentration and distributions along the length of the implant while also minimizing the maximum stress while bending.
The stiffness of the implant 32 can be selected based on matching the stiffness of native nasal cartilage. However, depending on the goals of nasal implant 32, the implant design can also be purposefully intended to be more or less flexible than the native nasal cartilage. For example, implants intended to support the lateral wall can have a flexural rigidity of about 70 N*mm2 to about 150 N*mm2 or 90 N*mm2 to about 105 N*mm2. In some embodiments, the device can have a first flexural rigidity of about 70 N*mm2 to about 150 N*mm2, such as about 90 N*mm2 to about 105 N*mm2. In some embodiments, the device can have a second flexural rigidity of about 70 N*mm2 to about 150 N*mm2, such as about 90 N*mm2 to about 105 N*mm2. The stiffness of native nasal cartilages can range from 1.5 N*mm2 for lower lateral cartilage to 220 N*mm2 for septal cartilage grafts. Thus, embodiments can be envisioned to have first and second flexural rigidities within this range depending on the desired goals of the implant.
In some embodiments, the flexural rigidity or stiffness profile can be pre-selected and implemented by a stiffness modification to the nasal implant 32, in particular the profile and configuration of the central body of the nasal implant. In one example, the stiffness modification can be adapted to provide the first flexural rigidity or first stiffness and the second flexural rigidity or second stiffness.
A number of different stiffness modifications are illustrated and described herein.
In one example, the stiffness modification includes one or more notches or grooves along all or a portion of a longitudinal length of the central body. Examples of grooves and notches are shown in
In one example, the stiffness modification includes flattened surfaces on opposing sides of the central body. An example of flattened surfaces is shown in
In one example, the stiffness modification includes one or more openings along the central body. An example of a nasal implant with one or more openings is shown in
In one example, the stiffness modification includes a hollow core along all or a portion of the central body. In some cases, the implant can have a plurality of discontinuous hollow portions in the central body.
In one example, the stiffness modification includes a tapered cross-section along an axis of the body with a larger cross-section adjacent the distal end and a smaller cross-section size towards the proximal end. An example of a tapered nasal implant is shown in
In one example, the stiffness modification can include the central body having a generally tapering outside diameter from the distal end towards the proximal end. An example of a nasal implant with a generally tapering outside diameter is shown in
In one example, the stiffness modification includes a stress distributing rib or ridge along a portion of the length of the central body. The stress distributing rib or ridge can be on opposing sides of the nasal implant. The stress distributing rib or ridge can be positioned on opposing flattened surfaces of the central body of the implant. An example of a nasal implant with a stress distributing rib is shown in
In some embodiments, the stiffness modification can be along a portion of the central body. For example, when the central body includes a plurality of undulations with an inner diameter and an outer diameter, the stiffness modification can include the central body having a tapered core section defined generally by the inner diameter of the undulations. The tapered core section can start at a predetermined offset distance from the outer diameter of the undulations. An example of such a nasal implant is shown in
In one example, the stiffness modification includes the central body having a plurality of different cross-section sizes, including a first cross-section adjacent the distal end of the central body, a second-cross section adjacent the first-cross-section, and a third cross-section adjacent to the second-cross-section and the proximal end of the central body. The first cross-section can be larger than the second-cross section and the second cross-section can be larger than the third cross-section. An example is shown in
In one example, the stiffness modification includes a scalloped pattern on an outer surface of the central body. Examples are shown in
In one example, the stiffness modification includes a stiff inner material and a more flexible outer material. An example is shown in
In one example, the stiffness modification includes the central body having a patterned outer surface with undulations having a varying frequency. Examples are shown in
In one example, the stiffness modification includes a plurality of directional fibers within the implant. The directional fibers can be coated by another material or can be on a portion of the outer area of the implant. An example is shown in
In one example, the stiffness modification includes a patterned second material on an outer surface of the central body. The stiffness of the implant can be increased in the region with the patterned material. An example is shown in
In one example, the stiffness modification includes a repeating pattern on an outer surface of the central body with a first larger cross-section and a second smaller cross-section. An example is shown in
In one example, the stiffness modification includes a plurality of articulating sections that provide flexibility along a plane orthogonal to the plane defined by the first arm and the second arm in the deployed configuration. Examples are shown in
A number of different implant features are illustrated and described herein.
In some embodiments, the central body includes a hollow or open structure along the central longitudinal axis of the body. The central body can include a closed pitch spiral configuration, such as the configuration illustrated in
In some embodiments, the central body includes a solid or closed structure along the central longitudinal axis of the body. The central body can include a solid shaft with a spiral cut outer surface, such as the figuration illustrated in
A distal end of the arms of the implant can include a sharpened or faceted tip.
In some embodiments, the first arm and the second arm have an offset configuration such that, in the delivery configuration, the first arm and second arm can overlie each other along or adjacent to the central longitudinal axis of the body. For example, the two arms can have scissor-like configuration to reduce the profile of the arms in the delivery configuration, such as the configuration illustrated in
The nasal implants described herein can include one or more barbs to improve tissue engagement. The barbs can be generally directed such that implant moves easily in the distal direction but not in the proximal direction. For example, the barbs can project outward and towards the proximal end of the implant to provide resistance to migration in the proximal direction. In general, when the implant is pulled in the proximal direction, the forks can move apart and make withdrawal more difficult. When the implant is pulled proximally, the barbs can also expand to provide resistance to proximal movement. For example, when barbs are positioned on the interior of forks, the barbs can further engage the tissue as the implant is pulled in the proximal direction, making withdrawal even more difficult.
In some embodiments, the barbs have a notch or tooth configuration. The barbs can be adapted to facilitate tissue in-growth when the implant is engaged with a portion of a nasal tissue of a patient.
In one example, the implants with the barbs can be made by molding the implant with a protrusion and can then cutting the protrusion after molding to form the hinge. In another example, the barbs can be formed by skiving. In one example, the barbs can be formed by a living hinge designed to fold out after deployment, such as the configuration of
In some embodiments, the barbs extend from the central body of the implant. The barbs can each have a complementary shape to a plurality of openings on the central body such that, when the nasal implant is in the delivery configuration, the barbs are engaged with the openings on the central body and thus flush with the central body. The barbs can extend from opposing surfaces of the central body portion. In some embodiments, the barbs on the opposing surfaces of the central body portion have a staggered configuration along the central body portion.
In some embodiments, the barbs extend from the distal end of the body of the implant. For example, barbs can extend from the first arm and second arm. The barbs can extend from an outer surface of the first arm and an outer surface of the second arm away from the central longitudinal axis of the body or the plurality of barbs can extend from an inner surface of the first arm and an inner surface of the second arm towards the central longitudinal axis of the body. In some embodiments, the barbs can be staggered on the interior of the arms so that they do not add to the diameter of the implant in the delivery configuration. For example, the barbs can be offset like scissors to allow for use with a smaller cannula or delivery device.
In some embodiments, the plurality of barbs extend in line or parallel with a plane formed by the first arm and the second arm in the deployed configuration. In some embodiments, the plurality of barbs extend transversely to a plane formed by the first arm and the second arm in the deployed configuration. Barbs can also extend in other orientations relative to the implant as well.
In some embodiments, the nasal implants described herein can include a plurality of openings to facilitate tissue ingrowth after the implant is deployed in the patient. The openings can be, for example, in the central body portion or the arms.
A number of different examples and modifications of implants are described herein. Features of any embodiment can be combined or substituted with features of any other embodiment.
The implants described herein can have modified stiffness and/or flexibility to provide the desired characteristics along various planes, axes, and/or locations.
In some embodiments, a treatment can be used to modify the properties of the exterior of the nasal implants described herein. For example, a plasma treatment on the surface of the nasal implant can impart hydrophilic properties to the implant. Plasma treatments can also be used to attach or adsorb functional groups to change the water ingress and therefore the degradation profile of the nasal implant. Further, plasma treatments can be used to crosslink polymers on the surface of the implant to preferentially change one or more of the degradation profile, tissue response, tissue adhesion, and hydrophobicity of the nasal implant. The plasma treatment can also be used to modify the surface of the nasal implant to act as a protective layer to the bulk bioresorbable material. As another example, plasma polymerization can be used to deposit a higher molecular weight layer on a nasal. Plasma can be used to attach functional polymers or end groups onto plasma activated surfaces of the implant. In some embodiments, the plasma treatment can be used to prepare a surface of the nasal implant for a coating, such as a parylene coating, to enhance adhesion between an interior bioresorbable polymer and the parylene coating.
In some embodiments, the nasal implants described herein can be modified to reduce the likelihood of implant ejection, migration, and motion in the first few weeks after implantation by promoting tissue ingrowth. For example, a treatment, such as a plasma treatment, can be applied to the outer surface of the implant to reduce the likelihood of implant ejection, migration, and motion during the implantation of the nasal implant. As another example, the implant can have hollow sections configured to provide for tissue ingrowth. As another example, barbs or wings that unfold can be used to dig into tissue and/or promote tissue ingrowth.
If barbs are used, the barbs can have varying geometries and configurations, such as any of the barbs disclosed herein. The barbs can improve the nasal implant's engagement with the tissue after implantation as well as improve tissue ingrowth. The barbs can have varying sizes. In some embodiments, the barbs can be tiny and can improve tissue engagement to prevent withdrawal of the nasal implant after implantation. The nasal implants can be configured to be inserted through a portion of the upper lateral cartilage, inserted lateral to or on top of the upper lateral cartilage or to be inserted underneath the upper lateral cartilage. Features of the nasal implants in the expanded configuration post implantation can hold the rotational alignment of the nasal implant so that the stiffness and flexibility along different planes of the implant are somewhat fixed relative to the nasal anatomy and that the desired level of support is applied to the nasal valve.
The barbs can be configured to engage with soft tissue overlaying bony tissue proximal to the upper lateral cartilage. In some embodiments, a portion of the implant can be configured to engage with the upper lateral cartilage of the patient when the plurality of barbs are engaged with the soft tissue overlying the bony tissue proximal to the upper lateral cartilage.
Any barbs on the nasal implant can be designed such that the barbs can have a compressed delivery configuration within a cannula of the delivery tool and then fold out or expand after the nasal implant is delivered to the tissue to engage a portion of the targeted anatomy. The barbs can generally extend away from the forked end of the implant towards the proximal end or atraumatic end of the implant to prevent tissue migration.
The barbs can have different sizes and configurations. In some cases, the length of the barb can be expressed relative to a diameter of a portion of the implant. For example, the diameter of the portion of the implant can correspond to the diameter of the central longitudinal portion of the implant. For embodiments of the nasal implants with varying diameter along an axial length of the central longitudinal portion, the largest diameter of the central longitudinal portion can be used. In some cases, the diameter can correspond to the diameter of the implant in the compressed delivery configuration, such as when the nasal implant is within the cannula of the delivery device. In some embodiments, the barb has a length such that it extends from the surface of the nasal implant by a distance that is less than about 90% of the diameter of the portion of the implant. In some embodiments, the barb has a length such that it extends from the surface of the nasal implant by a distance that is less than about 80% of the diameter of the portion of the implant. In some embodiments, the barb has a length such that it extends from the surface of the nasal implant by a distance that is less than about 70% of the diameter of the portion of the implant. In some embodiments, the barb has a length such that it extends from the surface of the nasal implant by a distance that is less than about 60% of the diameter of the portion of the implant. In some embodiments, the barb has a length such that it extends from the surface of the nasal implant by a distance that is less than about 50% of the diameter of the portion of the implant. In some embodiments, the barb has a length such that it extends from the surface of the nasal implant by a distance that is less than about 40% of the diameter of the portion of the implant. In some embodiments, the barb has a length such that it extends from the surface of the nasal implant by a distance that is less than about 30% of the diameter of the portion of the implant. In some embodiments, the barb has a length such that it extends from the surface of the nasal implant by a distance that is less than about 25% of the diameter of the portion of the implant. In some embodiments, the barb has a length such that it extends from the surface of the nasal implant by a distance that is less than about 20% of the diameter of the portion of the implant. In some embodiments, the barb has a length such that it extends from the surface of the nasal implant by a distance that is from about 5% of the diameter of the portion of the implant to about 90% of the diameter of the portion of the implant. In some embodiments, the barb has a length such that it extends from the surface of the nasal implant by a distance that is from about 25% of the diameter of the portion of the implant to about 40% of the diameter of the portion of the implant. In some embodiments, the barb has a length such that it extends from the surface of the nasal implant by a distance that is from about 5% of the diameter of the portion of the implant to about 10% of the diameter of the portion of the implant.
An exemplary implant with anchoring features is shown in
Another exemplary implant with anchoring features is shown in
Another exemplary implant with anchoring features is shown in
Another exemplary implant with anchoring features is shown in
In some embodiments, the nasal implant may not include forked arms. For example,
In some embodiments, the forked arms of the implants can have sharpened edges.
For example,
As another example,
In some embodiments, the arms of the nasal implants can be axially offset from one another.
For example,
In some embodiments, the nasal implants described herein can be delivered to the targeted anatomy using a delivery tool with a hollow needle or cannula. The delivery tool can pierce the patient anatomy to locate the tip of the hollow needle or cannula adjacent to the targeted tissue. The hollow needle or cannula can be used to advance the nasal implant in the delivery configuration (e.g. compressed configuration). The nasal implant can be placed by pushing the nasal implant out of the needle, by withdrawing the needle relative to the implant, or combinations thereof. The hollow needle or cannula can have an orientation feature, like a non-circular cross-section, to control the orientation of the nasal implant so that the expanded configuration of the first arm and second arm of the implant can be deployed with the desired placement and orientation relative to the targeted tissue. Examples of delivery tools and delivery methods for orienting and delivering the nasal implant to the targeted tissue are described in U.S. application Ser. No. 15/274,986 titled “Nasal Implants and Systems and Method of Use” and U.S. 2016/0058556, the disclosures of each of which are incorporated by reference in their entirety.
In some variations, the implants described herein can have a relatively low profile (e.g., short height) in at least one dimension (length, width, height). The implant height can be, for example, less than 1 mm, less than 2 mm, less than 3 mm, less than 4 mm, less than 5 mm, less than 10 mm, less than 20 mm, or any size in between these, e.g., from 1 mm to 2 mm, from 1 to 5 mm, from 2 mm to 4 mm, etc. A low profile implant may be particularly beneficial, for example, because it may be inserted through a relatively small implant hole that heals easily, it may be the desired shape to fit anatomy of the space into which it is implanted, and/or it may not be obviously visible when implanted. The implant height may be chosen based on the implant environment and desired effect of the implant. For example, in the face and nose, underlying cartilage and bone generally determine face and nose shape, though muscle and skin play a role as well. The muscle, skin and associated tissues that cover the underlying cartilage and bone tend to take on the shape of the underlying structure that they cover. Skin and muscle thickness vary between individuals. Some people have relatively thicker skin and muscle and others have thinner skin and muscle. A relatively tall implant located over cartilage or bone may cause an obvious bump or protrusion in overlying thin muscle and skin that may be noticeable simply by looking at the person who may feel uncomfortable or self-conscious due to the attention, but may not cause an obvious bump or protrusion in a person with thicker muscle and skin which may better accommodate or mask the implant. An implant with a relatively small height may create a relatively low profile that is not obvious through the skin when the implant is in place in the nose. A low profile implant may, in some cases, make a small bump or protrusion that is detectable by close inspection or palpation. A body of the implant may be curved or bent (and may have various features that are not straight), but in general can be relatively straight and able to bend or flex. For example, the implant may flex to a minimum bend radius of 15 mm+/−0.5 mm.
An implant as described herein may be made of any biocompatible material that provides the desired support and shaping properties of the implant. The implant may be partially or wholly made from a non-biodegradable material as known in the art such as any polymer, metal, or shape memory material. The implant may be made from organic and/or inorganic materials. The material of the implant may be solid, (e.g. titanium, nitinol, or Gore-tex), braided or woven from a single material (such as titanium, or Polyethylene Terephthalate, or a combination of materials). If made of a woven material, the woven material may have pores that allow ingrowth of tissue after implantation. Representative synthetic polymers include alkyl cellulose, cellulose esters, cellulose ethers, hydroxyalkyl celluloses, nitrocelluloses, polyalkylene glycols, polyalkylene oxides, polyalkylene terephthalates, polyalkylenes, polyamides, polyanhydrides, polycarbonates, polyesters, polyglycolides, polymers of acrylic and methacrylic esters, polyacrylamides, polyorthoesters, polyphe azenes, polysiloxanes, polyurethanes, polyvinyl alcohols, polyvinyl esters, polyvinyl ethers, polyvinyl halides, polyvinylpyrrolidone, poly(ether ketone)s, silicone-based polymers and blends and copolymers of the above.
Specific examples of these broad classes of polymers include poly(methyl methacrylate), poly(ethyl methacrylate), poly(butyl methacrylate), poly(isobutyl methacrylate), poly(hexyl methacrylate), poly(isodecyl methacrylate), poly(lauryl methacrylate), poly(phenyl methacrylate), poly(methyl acrylate), poly(isopropyl acrylate), poly(isobutyl acrylate), poly(octadecyl acrylate), polyethylene, polypropylene, poly(ethylene glycol), poly(ethylene oxide), poly(ethylene terephthalate), poly(vinyl alcohols), poly(vinyl acetate), poly(vinyl chloride), polystyrene, polyurethane, poly(lactic acid), poly(butyric acid), poly(valeric acid), poly[lactide-co-glycolide], poly(fumaric acid), poly(maleic acid), copolymers of poly (caprolactone) or poly (lactic acid) with polyethylene glycol and blends thereof.
A polymer used in the implants described herein may be non-biodegradable. Examples of non-biodegradable polymers that may be used include ethylene vinyl acetate (EVA), poly(meth)acrylic acid, polyamides, silicone-based polymers and copolymers and mixtures thereof.
In some embodiments, the implant can include one or more bioabsorbable materials in combination with a non-absorbing material. For example, in some cases, at least one of the distal end, proximal end, or central body is composed of a core made of a non-absorbable or an absorbable material. The implant can then include an outer layer made of a different non-absorbable or absorbable material from the core. In some examples, the core and outer layer are fixedly laminated to one another. In other examples, the core and outer layer are slid-ably engaged with one another.
In some embodiments, the first and second arms of the implant are configured to self-expand toward the deployed configuration. In some embodiments, the first and second arms of the implant are configured to move to the deployed configuration through engagement with tissue or part of the delivery tool.
For example, an implant or arms or features on an implant may include shape memory material. In some variations, an implant includes a biocompatible, bioabsorbable material such as a bioabsorbable polymer. A bioabsorbable or biodegradable implant may provide structure and support to a body tissue, such as nasal tissue, for a temporary period of time and may induce or cause the formation of scar or other tissue that provides structure and support to the body tissue for a longer period of time, including after the implant is degraded. Biologically formed scar or other tissue may be beneficial because it may be more comfortable, provide longer term support, stay in place better, etc. than does an implant. Part or all of an implant may be degradable in vivo (also referred to as biodegradable) into small parts and may be bioabsorbable. An implant or implant body may consist essentially of a bioabsorbable material. An implant or implant body may include two or more than two different bioabsorbable materials. A method as described herein may include biodegrading and bioabsorbing an implant or just part of an implant if an implant includes both bioabsorbable and non-bioabsorbable parts. Bioabsorbing may be facilitated by tissues and organs. Tissues and organs that bioabsorb may include bodily fluids, such as blood, lymph, mucus, saliva, etc. Bacteria may also aid in bioabsorbing a material. An implant may be partially or wholly made from one or more biocompatible biodegradable material, such as from a naturally occurring or synthetic polymer. A biodegradable implant may be made from a poly(lactide); a poly(glycolide); a poly(lactide-co-glycolide); a poly(lactic acid); a poly(glycolic acid); a poly(lactic acid-co-glycolic acid); poly(lactide)/poly(ethylene glycol) copolymers; a poly(glycolide)/poly(ethylene glycol) copolymers; a poly(lactide-co-glycolide)/poly(ethylene glycol) copolymers; a poly(lactic acid)/poly(ethylene glycol) copolymers; a poly(glycolic acid)/poly(ethylene glycol) copolymers; a poly(lactic acid-co-glycolic acid)/poly(ethylene glycol) copolymers; a poly(caprolactone); poly(caprolactone)/poly(ethylene glycol) copolymers a poly(orthoester); a poly(phosphazene); a poly(hydroxybutyrate) or a copolymer including a poly(hydroxybutyrate); a poly(lactide-co-caprolactone); a polycarbonate; a polyesteramide; a polyanhidride; a poly(dioxanone); a poly(alkylene alkylate); a copolymer of polyethylene glycol and a polyorthoester; a biodegradable polyurethane; a poly(amino acid); a polyetherester; a polyacetal; a polycyanoacrylate; a poly(oxyethylene)/poly(oxypropylene) copolymer, or a blend or copolymer thereof. In some examples, an implant includes poly-L-lactic acid (PLLA)), poly-D-lactic acid (PDLA), poly-D,L-lactic acid (PLDLLA) or a combination of two. In some examples, an implant is 90:10, 80:20, 70:30, 60:40, 50:50 PLLA/PDLA copolymer or is in between any of these values. In some examples, an implant is 70:30, +/−10% PLLA/PDLA copolymer. In some examples, an implant is 70:30, +/−10% PLLA/PDLLA.
An implant as described herein may include additional materials, such as an antibiotic, another antibacterial agent, an antifungal agent, an antihistamine, an anti-inflammatory agent, a cartilage growth inducer, a decongestant, a drug, a growth factor, microparticles, a mucolytic, a radiopaque material, a steroid, a vitamin, etc. Such materials may be attached to, adhered to, coated onto, or incorporated into to an implant. Such materials may be inserted into a body tissue along with the implant. Such materials may be required at different times and may be time sensitive or time release. For example, an anti-inflammatory agent may be useful immediately after implantation to prevent too much early inflammation and pain, but may not be desirable during later stages of scar formation and healing as it may interfere with a healing process that provides new tissue to provide support for tissues once the implant is remove. For example, an implant may be configured to release a cartilage growth inducer, such as a fibroblast growth factor (FGF; such as basic fibroblast growth factor or FGF2) or a transforming growth factor (TGF; such as TGFβ1) after several days or weeks so as to prevent an inappropriate or unwanted response early on.
The implants disclosed herein can include multiple materials to tailor the stiffness of the implant, outer hardness/softness, biocompatibility, and absorption profile of the implant. In some embodiments the implants can include an inner structure that is degradable with an outer coating that is hydrophobic. The degradable material can degrade in vivo through hydrolysis. Degradation can be slowed by coating the degradable material with a coating, such as a hydrophobic coating to control or tune the degradation of the implant. The hydrophobic coating can delay ingress of water and subsequently delay hydrolysis of the degradable portion of the implant. An example of a hydrophobic material that can be used is polycaprolactone, which is an absorbable material that is hydrophobic, crystalline, and highly elastic making it well suited for a coating. The coating can be applied with a specifically selected blend of solvents to minimize the impact on the underlying polymer structure. In some embodiments, a non-absorbable biocompatible coating, such as a silicone, an epoxy acrylate, or Parylene™ could be used to slow the absorption of water into the underlying polymer.
The biodegradation rate, profile, and/or period of the implant can be tuned. For example, a multitude of coatings both absorbable and non-absorbable can be applied to an underlying implant structure that already exhibits the necessary mechanical properties for supporting upper and lower lateral nasal cartilage. Many possible coatings exist including poly-caprolactone, silicone, fluoropolymers, vinyl alcohol, acrylates, etc. In some embodiments the coating can be Parylene™. An exemplary hydrophobic coating compound, Parylene™ (poly(dichloro-para-xylylene)) has the forms:
##STR00001##
Parylene™ N is the basic member of the family and is typically most permeable to moisture. Parylene™ C and D are typically used for moisture barrier properties. Existing forms of Parylene™ have been primarily used as a complete moisture barrier for electronics and medical implants due to typically pinhole free coating properties. In some cases Parylene™ can be used as a control release agent for drugs being released out of a material below the coating. For example, the drug can be in a layer or material beneath the Parylene™ coating. In other forms of coatings, Parylene™ can also be used for adding lubricious coatings on guidewires and catheters. In the present disclosure Parylene™ is used differently than the traditional applications. In one embodiment, the semi-permeable nature of extremely thin coating layers can be used advantageously to control water ingress through the thin coating and into contact with the underlying implant structure. The biodegradation rate of the implant can be controlled by selecting and controlling the thicknesses and conformality of the coating, such as a Parylene™ coating.
The conformal coating process for Parylene™ can allow for controlling the thickness of the coat on the implant substrate. In order to facilitate some water transmission through the Parylene™ coating and initiate hydrolytic degradation, the implant may be coated at thicknesses in the range of about 0.1 to about 10 microns, preferably in the range of 0.1 to 5 micron to allow for a semi-permeable design. The design of a semi-permeable coat achieves selective tuning of the absorption rate of the implant, where the extent of permeation is determined by the coating thickness and conformality.
The thickness of the hydrophobic coating can be selected to modify the absorption profile of the implant. In some embodiments the thickness of the hydrophobic coating can be from about 0.1 micron to about 10 microns. In some embodiments the thickness of the hydrophobic coating can be from about 0.1 micron to about 5 microns. In some embodiments the thickness of the hydrophobic coating can be from about 0.1 micron to about 1 micron. In some embodiments the hydrophobic coating has a thickness of less than 10 microns. In some embodiments the hydrophobic coating has a thickness of less than 5 microns. In some embodiments the hydrophobic coating has a thickness of less than 1 micron. The thickness of the coating can be selected to control the rate of water ingress through the coating and into the core of the implant.
The hydrophobic coating can be applied to the entire outer surface of the implant or portions of the outer surface of the implant. In some embodiments the hydrophobic coating is applied to a central rod portion of the implant. In another embodiment the hydrophobic coating is applied to the implant except for the ends. For example, the proximal end or tip can be uncoated to act as a site for water ingress.
The conformality of the hydrophobic coating can also be selected to modify the absorption profile of the implant. In some embodiments, the conformality of the hydrophobic coating is selected to control the rate of water ingress through the hydrophobic coating and into the core of the implant. In some embodiments, the hydrophobic coating has a patterned conformality with coated sections and open sections. The patterned hydrophobic coating can be applied over the entire outer surface of the implant or on portions of the implant. In some embodiments the hydrophobic coating can have a porous structure.
In some embodiments the hydrophobic coating can have a laminated structure made out of multiple materials. For example, a combination of bioabsorbable layers and non-bioabsorbable layers can be used in some embodiments to tune the degradation rate or profile of the implant after implantation in the nasal tissue. The coatings can be applied using a variety of processes, such as vapor deposition, dip coating, spray coating, sputter coating, brush layering, etc.
In some embodiments, the hydrophobic coating is bioabsorbable. In the case of polycaprolactone, the coating itself is hydrophobic and bioabsorbable allowing for complete resorption over time. Using a dip coating method, a coating thickness of 0.1 to 10 microns can be achieved for desired results. Additionally, the same effect can be achieved by depositing 0.001 to 20 weight percent of polycaprolactone on the implant substrate. Polycaprolactone is dissolved readily in a mixture of various solvents consisting of but not limited to cycloalkanes, organic esters, chloroform and other such organic solvents.
The implants described herein can have an outer diameter of 0.5 mm-1.5 mm, such as approximately 1 mm.
The degradation profile rate of the implants described herein can be selectively tuned such that the life of the implant core or implant base polymeric substrate can be increased up to 20-fold.
In some embodiments, the delivery device used to implant the nasal implants described herein can include a needle with a non-circular cross-section, such as an oval in one example, to accommodate tissue ingrowth features and/or acute tissue attachment features of the implant.
When a feature or element is herein referred to as being “on” another feature or element, it can be directly on the other feature or element or intervening features and/or elements may also be present. In contrast, when a feature or element is referred to as being “directly on” another feature or element, there are no intervening features or elements present. It will also be understood that, when a feature or element is referred to as being “connected”, “attached” or “coupled” to another feature or element, it can be directly connected, attached or coupled to the other feature or element or intervening features or elements may be present. In contrast, when a feature or element is referred to as being “directly connected”, “directly attached” or “directly coupled” to another feature or element, there are no intervening features or elements present. Although described or shown with respect to one embodiment, the features and elements so described or shown can apply to other embodiments. It will also be appreciated by those of skill in the art that references to a structure or feature that is disposed “adjacent” another feature may have portions that overlap or underlie the adjacent feature.
Terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. For example, as used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items and may be abbreviated as “/”.
Spatially relative terms, such as “under”, “below”, “lower”, “over”, “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is inverted, elements described as “under” or “beneath” other elements or features would then be oriented “over” the other elements or features. Thus, the exemplary term “under” can encompass both an orientation of over and under. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. Similarly, the terms “upwardly”, “downwardly”, “vertical”, “horizontal” and the like are used herein for the purpose of explanation only unless specifically indicated otherwise.
Although the terms “first” and “second” may be used herein to describe various features/elements, these features/elements should not be limited by these terms, unless the context indicates otherwise. These terms may be used to distinguish one feature/element from another feature/element. Thus, a first feature/element discussed below could be termed a second feature/element, and similarly, a second feature/element discussed below could be termed a first feature/element without departing from the teachings of the present invention.
As used herein in the specification and claims, including as used in the examples and unless otherwise expressly specified, all numbers may be read as if prefaced by the word “about” or “approximately,” even if the term does not expressly appear. The phrase “about” or “approximately” may be used when describing magnitude and/or position to indicate that the value and/or position described is within a reasonable expected range of values and/or positions. For example, a numeric value may have a value that is +/−0.1% of the stated value (or range of values), +/−1% of the stated value (or range of values), +/−2% of the stated value (or range of values), +/−5% of the stated value (or range of values), +/−10% of the stated value (or range of values), etc. Any numerical range recited herein is intended to include all sub-ranges subsumed therein.
Although various illustrative embodiments are described above, any of a number of changes may be made to various embodiments without departing from the scope of the invention as described by the claims. For example, the order in which various described method steps are performed may often be changed in alternative embodiments, and in other alternative embodiments one or more method steps may be skipped altogether. Optional features of various device and system embodiments may be included in some embodiments and not in others. Therefore, the foregoing description is provided primarily for exemplary purposes and should not be interpreted to limit the scope of the invention as it is set forth in the claims.
The examples and illustrations included herein show, by way of illustration and not of limitation, specific embodiments in which the subject matter may be practiced. As mentioned, other embodiments may be utilized and derived there from, such that structural and logical substitutions and changes may be made without departing from the scope of this disclosure. Such embodiments of the inventive subject matter may be referred to herein individually or collectively by the term “invention” merely for convenience and without intending to voluntarily limit the scope of this application to any single invention or inventive concept, if more than one is, in fact, disclosed. Thus, although specific embodiments have been illustrated and described herein, any arrangement calculated to achieve the same purpose may be substituted for the specific embodiments shown. This disclosure is intended to cover any and all adaptations or variations of various embodiments. Combinations of the above embodiments, and other embodiments not specifically described herein, will be apparent to those of skill in the art upon reviewing the above description.
Baron, Scott J., Rosenthal, Michael H., Domecus, Brian, Mirizzi, Michael S., Arora, Piyush, Karabey, Halil I., Laroya, Gilbert
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