A display device includes a display panel including a plurality of display pads at least some of which at least a portion extend in a first direction and are arranged in a second direction intersecting the first direction, and a flexible circuit board including circuit pads, at least some of which at are electrically connected to the display pads, and circuit lines connected to the circuit pads. The circuit pads include at least one dummy pad, and the circuit lines include a dummy circuit line, of which at least a portion of is connected to the at least one dummy pad. The dummy circuit line includes a first portion connected to the at least one dummy pad and a second portion spaced apart from the first portion by a gap.
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11. A display device comprising:
a display panel including a plurality of display pads at least some of which extend in a first direction and are arranged in a second direction intersecting the first direction; and
a flexible circuit board electrically connected to the display panel,
wherein the flexible circuit board comprises:
a plurality of circuit pads comprising substrate pads electrically connected to the plurality of display pads and at least one dummy pad disposed adjacent to the substrate pads;
a plurality of circuit lines comprising a dummy circuit line connected to the at least one dummy pad;
a first indicia disposed adjacent to the plurality of circuit lines; and
a reference point disposed on the dummy circuit line or disposed between the dummy circuit line and the first indicia.
1. A display device comprising:
a display panel including a plurality of display pads at least some of which extend in a first direction and are arranged in a second direction intersecting the first direction; and
a flexible circuit board including a plurality of circuit pads, at least some of which are electrically connected to the plurality of display pads, and a plurality of circuit lines connected to the plurality of circuit pads,
wherein the plurality of circuit pads comprises at least one dummy pad, and
the plurality of circuit lines includes a dummy circuit line, at least a portion of which is connected to the at least one dummy pad,
wherein the dummy circuit line comprises:
a first portion connected to the at least one dummy pad; and
a second portion spaced apart from the first portion by a gap.
15. A method for manufacturing a display device, the method comprising:
preparing a display panel having a display area configured to display an image and a non-display area adjacent to the display area, and including a plurality of display pads and a first indicia disposed on the non-display area;
preparing a flexible circuit board including a plurality of circuit pads, a plurality of circuit lines connected to the plurality of circuit pads, a second indicia disposed adjacent to the plurality of circuit lines, and a plurality of reference points disposed on at least one of the plurality of circuit lines or disposed between two of the plurality of circuit lines and the second indicia;
pressing the display panel and the flexible circuit board together so that at least a portion of the plurality of circuit pads is electrically connected to the plurality of display pads; and
measuring a rate at which the flexible circuit board is elongated during the pressing of the flexible circuit board by measuring a distance between the plurality of reference points.
2. The display device of
3. The display device of
4. The display device of
wherein the plurality of display pads comprises:
a window pad or a panel dummy pad, which is electrically connected to the at least one dummy pad; and
input pads electrically connected to the plurality of substrate pads.
5. The display device of
6. The display device of
7. The display device of
wherein the circuit base layer comprises a flexible material.
8. The display device of
a left dummy pad disposed at a left side of the flexible circuit board with respect to a central line of symmetry intersecting the flexible circuit board in the first direction; and
a right dummy pad disposed at a right side of the flexible circuit board with respect to the central line,
wherein the dummy circuit line comprises:
a left dummy circuit line comprising a first left portion connected to the left dummy pad and a second left portion spaced apart from the first left portion by a first gap; and
a right dummy circuit line comprising a first right portion connected to the right dummy pad and a second right portion spaced apart from the first right portion by a second gap.
9. The display device of
10. The display device of
12. The display device of
a first portion connected to the at least one dummy pad; and
a second portion spaced apart from the first portion by a gap,
wherein the reference point is defined on an end of the first portion.
13. The display device of
14. The display device of
a left reference mark disposed at a left side of the flexible circuit board with respect to a central line of symmetry intersecting the flexible circuit board in the first direction; and
a right reference mark disposed at a right side of the flexible circuit board with respect to the central line of symmetry.
16. The method of
a first pressing process of pressing the display panel and the flexible circuit board at a first pressure; and
a second pressing process of pressing the display panel and the flexible circuit board at a second pressure greater than the first pressure.
17. The method of
measuring a first distance between the plurality of reference points before the second pressing process;
measuring a second distance between the plurality of reference marks after the second pressing process; and
comparing the first distance with the second distance.
18. The method of
a left reference mark disposed at a left side of the flexible circuit board with respect to a central line of symmetry; and
a right reference mark disposed at a right side of the flexible circuit board with respect to the central line of symmetry,
wherein, the step of measuring of the elongation rate comprises measuring a distance between the left reference mark and the right reference mark.
19. The method of
the plurality of circuit lines comprises a dummy circuit line connected to the at least one dummy pad,
wherein the dummy circuit line comprises:
a first portion connected to the at least one dummy pad; and
a second portion spaced apart from the first portion by a gap,
wherein the reference point is defined on an end of the first portion.
20. The method of
the plurality of circuit lines comprises a dummy circuit line connected to the at least one dummy pad, and
the reference point is disposed between the dummy circuit line and the second indicia, and the reference point having a generally rectangular, generally circular, or generally triangular shape.
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This application claims priority from and the benefit of Korean Patent Application No. 10-2020-0117625, filed on Sep. 14, 2020, which is hereby incorporated by reference for all purposes as if fully set forth herein.
Embodiments of the invention relate generally to a display device and a method for manufacturing the same and, more particularly, to a display device in which the elongation rate of a flexible circuit board, which is generated in a process of bonding a display panel to the flexible circuit board, is measured to improve reliability.
Display devices such as televisions, monitors, smart phones, and tablets that provide images to a user include display panels that display images. Various display panels such as liquid crystal display panels, organic light emitting display panels, electro wetting display panels, and electrophoretic display panels are currently being developed.
Recently, a display device including a flexible display panel has been developed. The display panel includes a plurality of pixels displaying an image and a driving circuit for driving the pixels. To realize a thin display device, pixels may be disposed on a display area of a display panel, and the flexible circuit board on which driving circuits are mounted may be connected to a non-display area of the display panel.
The above information disclosed in this Background section is only for understanding of the background of the inventive features to be described hereinbelow, and, therefore, it may contain information that does not constitute prior art.
Applicant realized that controlling the rate of elongation of the flexible circuit board during the processing of bonding the flexible circuit board to the display panel can affect the reliability of the display device,
Display devices having a flexible circuit board bonded to the display panel constructed according to the principles and illustrative implementations of the invention are capable of providing improved reliability by enabling the accurate measuring of the degree of elongation (i.e., elongation rate) of the flexible circuit board during bonding to the display device. For example, the elongation rate may be easily and accurately measured through at least one reference indicia provided with respect to at least one dummy circuit line on the flexible circuit board, to thereby improve reliability of the display device.
Methods for manufacturing a display device in accordance with the principles and exemplary implementations of the invention are capable of providing accurate measuring of the degree of elongation of a flexible circuit board in a process of bonding a display panel to the flexible circuit board.
Additional features of the inventive concepts will be set forth in the description that follows, and in part will be apparent from the description, or may be learned by practice of the inventive concepts.
More specifically, according to one embodiment, a display device includes: a display panel including a plurality of display pads at least some of which at least a portion extend in a first direction and are arranged in a second direction intersecting the first direction; and a flexible circuit board including a plurality of circuit pads, at least some of which are electrically connected to the plurality of display pads, and a plurality of circuit lines connected to the plurality of circuit pads, wherein the plurality of circuit pads include at least one dummy pad, and the plurality of circuit lines includes at least one dummy circuit line, at least a portion of which is connected to the dummy pad, wherein the dummy circuit line includes: a first portion connected to the dummy pad; and a second portion spaced apart from the first portion by a gap.
The display panel may further include a first indicia configured to overlap the plurality of display pads in the second direction.
The flexible circuit board may further include a second indicia at least a portion of which is configured to overlap the plurality of circuit pads in the second direction.
The plurality of circuit pads may further include a substrate pad configured to overlap the dummy pad in the second direction, wherein the plurality of display pads may include: a window pad or a panel dummy pad, which is electrically connected to the dummy pad; and input pads electrically connected to the substrate pad.
The first portion may have a length less than a distance between the first portion and the second portion.
The flexible circuit board may further include a circuit base layer on which the plurality of circuit pads and the circuit lines are disposed, and the circuit base layer may include a flexible material.
The dummy pad may include: a left dummy pad disposed at a left side of the flexible circuit board with respect to a central line of symmetry intersecting the flexible circuit board in the first direction; and a right dummy pad disposed at a right side of the flexible circuit board with respect to the central line, wherein the dummy circuit line may include: a left dummy circuit line including a first left portion connected to the left dummy pad and second left portion spaced apart from the first left portion by a first gap; and a right dummy circuit line including a first right portion connected to the right dummy pad and a second right portion spaced apart from the first right portion by a second gap.
An end of the first left portion and an end of the first right portion may not overlap each other in the second direction.
The flexible circuit board may further include a data driving circuit connected to at least a portion of the circuit lines.
The display device may further include a conductive adhesive film disposed between the display panel and the flexible circuit board to electrically connect the display pads to the substrate pads.
According to another embodiment, a display device includes: a display panel including a plurality of display pads at least some of which extend in a first direction and are arranged in a second direction intersecting the first direction; and a flexible circuit board electrically connected to the display panel, wherein the flexible circuit board includes: a plurality of circuit pads including substrate pads electrically connected to the plurality of display pads and at least one dummy pad disposed adjacent to the substrate pads; a plurality of circuit lines including a dummy circuit line connected to the dummy pad; a first indicia disposed adjacent to the plurality of circuit lines; and a reference point disposed on the dummy circuit line or disposed between the dummy circuit line and the first indicia.
The dummy circuit line may include: a first portion connected to the dummy pad; and a second portion spaced apart from the first portion by a gap, wherein the reference point may be defined on an end of the first portion.
The reference point may have a generally rectangular, generally circular, or generally triangular shape.
The reference point may include: a left reference mark disposed at a left side of the flexible circuit board with respect to a central line of symmetry intersecting the flexible circuit board in the first direction; and a right reference mark disposed at a right side of the flexible circuit board with respect to the central line of symmetry.
According to another embodiment, a method for manufacturing a display device includes: preparing a display panel having a display area configured to display an image, and a non-display area adjacent to the display area and including a plurality of display pads and a first indicia disposed on the non-display area; preparing a flexible circuit board including a plurality of circuit pads, a plurality of circuit lines connected to the plurality of circuit pads, a second indicia disposed adjacent to the plurality of circuit lines, and a plurality of reference points disposed on at least one of the plurality of circuit lines or disposed between two of the plurality of circuit lines and the second indicia; pressing the display panel and the flexible circuit board together so that at least a portion of the plurality of circuit pads is electrically connected to the plurality of display pads; and measuring a rate at which the flexible circuit board is elongated during the pressing of the flexible circuit board by measuring a distance between the plurality of reference points.
The step of pressing of the display panel and the flexible circuit board together may include: a first pressing process of pressing the display panel and the flexible circuit board at a first pressure; and a second pressing process of pressing the display panel and the flexible circuit board at a second pressure greater than the first pressure.
The step of measuring the elongation rate may include: measuring a first distance between the plurality of reference points before the second pressing process; measuring a second distance between the plurality of reference points after the second pressing process; and comparing the first distance with the second distance.
The reference point may include: a left reference mark disposed at a left side of the flexible circuit board with respect to a central line of symmetry; and a right reference mark disposed at a right side of the flexible circuit board with respect to the central line of symmetry, wherein the measuring the elongation rate includes measuring a distance between the left reference mark and the right reference mark.
The plurality of circuit pads may include at least one dummy pad, the plurality of circuit lines may include a dummy circuit line connected to the at least one dummy pad, and the dummy circuit line may include: a first portion connected to the at least one dummy pad, and a second portion spaced apart from the first portion by a gap.
The plurality of circuit pads may include at least one dummy pad, the plurality of circuit lines may include a dummy circuit line connected to the at least one dummy pad, the reference point may be disposed between the dummy circuit line and the second indicia, and the second indicia may have a generally rectangular, generally circular, or generally triangular shape.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate illustrative embodiments of the invention, and together with the description serve to explain the inventive concepts.
In the following description, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of various embodiments or implementations of the invention. As used herein “embodiments” and “implementations” are interchangeable words that are non-limiting examples of devices or methods employing one or more of the inventive concepts disclosed herein. It is apparent, however, that various embodiments may be practiced without these specific details or with one or more equivalent arrangements. In other instances, well-known structures and devices are shown in block diagram form in order to avoid unnecessarily obscuring various embodiments. Further, various embodiments may be different, but do not have to be exclusive. For example, specific shapes, configurations, and characteristics of an embodiment may be used or implemented in another embodiment without departing from the inventive concepts.
Unless otherwise specified, the illustrated embodiments are to be understood as providing illustrative features of varying detail of some ways in which the inventive features may be implemented in practice. Therefore, unless otherwise specified, the features, components, modules, layers, films, panels, regions, and/or aspects, etc. (hereinafter individually or collectively referred to as “elements”), of the various embodiments may be otherwise combined, separated, interchanged, and/or rearranged without departing from the inventive concepts.
The use of cross-hatching and/or shading in the accompanying drawings is generally provided to clarify boundaries between adjacent elements. As such, neither the presence nor the absence of cross-hatching or shading conveys or indicates any preference or requirement for particular materials, material properties, dimensions, proportions, commonalities between illustrated elements, and/or any other characteristic, attribute, property, etc., of the elements, unless specified. Further, in the accompanying drawings, the size and relative sizes of elements may be exaggerated for clarity and/or descriptive purposes. When an embodiment may be implemented differently, a specific process order may be performed differently from the described order. For example, two consecutively described processes may be performed substantially at the same time or performed in an order opposite to the described order. Also, like reference numerals denote like elements.
When an element, such as a layer, is referred to as being “on,” “connected to,” or “coupled to” another element or layer, it may be directly on, connected to, or coupled to the other element or layer or intervening elements or layers may be present. When, however, an element or layer is referred to as being “directly on,” “directly connected to,” or “directly coupled to” another element or layer, there are no intervening elements or layers present. To this end, the term “connected” may refer to physical, electrical, and/or fluid connection, with or without intervening elements. Further, the D1-axis, the D2-axis, and the D3-axis are not limited to three axes of a rectangular coordinate system, such as the x, y, and z-axes, and may be interpreted in a broader sense. For example, the D1-axis, the D2-axis, and the D3-axis may be perpendicular to one another, or may represent different directions that are not perpendicular to one another. For the purposes of this disclosure, “at least one of X, Y, and Z” and “at least one selected from the group consisting of X, Y, and Z” may be construed as X only, Y only, Z only, or any combination of two or more of X, Y, and Z, such as, for instance, XYZ, XYY, YZ, and ZZ. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms “first,” “second,” etc. may be used herein to describe various types of elements, these elements should not be limited by these terms. These terms are used to distinguish one element from another element. Thus, a first element discussed below could be termed a second element without departing from the teachings of the disclosure.
Spatially relative terms, such as “beneath,” “below,” “under,” “lower,” “above,” “upper,” “over,” “higher,” “side” (e.g., as in “sidewall”), and the like, may be used herein for descriptive purposes, and, thereby, to describe one elements relationship to another element(s) as illustrated in the drawings. Spatially relative terms are intended to encompass different orientations of an apparatus in use, operation, and/or manufacture in addition to the orientation depicted in the drawings. For example, if the apparatus in the drawings is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the term “below” can encompass both an orientation of above and below. Furthermore, the apparatus may be otherwise oriented (e.g., rotated 90 degrees or at other orientations), and, as such, the spatially relative descriptors used herein interpreted accordingly.
The terminology used herein is for the purpose of describing particular embodiments and is not intended to be limiting. As used herein, the singular forms, “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Moreover, the terms “comprises,” “comprising,” “includes,” and/or “including,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, components, and/or groups thereof, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. It is also noted that, as used herein, the terms “substantially,” “about,” and other similar terms, are used as terms of approximation and not as terms of degree, and, as such, are utilized to account for inherent deviations in measured, calculated, and/or provided values that would be recognized by one of ordinary skill in the art.
Various embodiments are described herein with reference to sectional and/or exploded illustrations that are schematic illustrations of idealized embodiments and/or intermediate structures. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments disclosed herein should not necessarily be construed as limited to the particular illustrated shapes of regions, but are to include deviations in shapes that result from, for instance, manufacturing. In this manner, regions illustrated in the drawings may be schematic in nature and the shapes of these regions may not reflect actual shapes of regions of a device and, as such, are not necessarily intended to be limiting.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure is a part. Terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and should not be interpreted in an idealized or overly formal sense, unless expressly so defined herein.
Referring to
The display device EA may display an image IM in the third direction DR3 on a display surface FS substantially parallel to each of the first and second directions DR1 and DR2. The image IM may include a still image as well as a dynamic image such as a video image that changes over time. In
In this embodiment, a front surface (or a top surface) or a rear surface (or a bottom surface) of each of members may be defined based on a direction in which the image IM is displayed. The front and rear surfaces may face each other in a third direction DR3. The normal direction to each of the front and rear surfaces may be substantially parallel to the third direction DR3. The directions indicated as the first to third directions DR1, DR2, and DR3 may be a relative concept and thus changed into different directions. In this specification, the term “in plan” may signify when viewed in the third direction DR3.
The display device EA may include a window panel WP, an antireflection panel RPP, a display module DM, and a housing HU. In this embodiment, the window panel WP and the housing HU are coupled to each other to define an outer appearance of the display device EA.
The window panel WP may include an optically transparent insulation material. For example, the window panel WP may include glass or plastic. The window panel WP may have a single-layered structure or a multilayered structure. For example, the window panel WP may include a plurality of plastic films bonded to each other by using an adhesive or include a glass substrate and a plastic film, which are bonded to each other by using an adhesive.
A front surface FS of the window panel WP may define the front surface of the display device EA as described above. The transmission area TA may be an optically transparent area. For example, the transmission area TA may be an area having a visible light transmittance of about 90% or more.
The bezel area BZA may be an area HA having light transmittance that is relatively less than that of the transmission area TA. The bezel area BZA defines a shape of the transmission area TA. The bezel area BZA may be disposed adjacent to the transmission area TA to surround the transmission area TA.
The bezel area BZA may have a predetermined color. The bezel area BZA may cover a peripheral area NAA of the display module DM to prevent the peripheral area NAA from being visible from the outside. However, this is merely an example. For example, the bezel area BZA is optional and may be omitted.
The antireflection panel RPP may be disposed below the window panel WP. The antireflection panel RPP reduces reflectance of external light incident from an upper side of the window panel WP. The antireflection panel RPP is optional and may be omitted or may be provided as a component included in the display module DM.
The display module DM may display the image IM and sense an external input TC. The external input TC may include various types of inputs externally provided to the display module DM (e.g., an input provided via an operator's finger). The external input TC may be provided in various forms.
For example, the external input TC may include an external input such as hovering (proximity to or adjacent by a predetermined distance to the display module DM) or contacting a portion of the human body such as user's hands. Also, the input may be provided in various other forms such as force, a pressure, light, and the like and is not limited to any one embodiment.
The display module DM includes a front surface IS including an active area AA and a peripheral area NAA. The active area AA may be an area that is activated according to an electrical signal.
In this embodiment, the active area AA may be an area on which the image IM is displayed, and also, the external input is sensed. The transmission area TA overlaps at least active region AA. For example, the transmission area TA overlaps an entire surface of at least a portion of the active region AA. Thus, a user may see the image IM or provide the external input TC through the transmission area TA. However, this is merely an example. For example, an area of the active area AA, on which the image IM is displayed, and an area of the active area AA, on which the external input is sensed, may be separated from each other, but is not limited to a specific embodiment.
The peripheral region NAA may be an area covered by the bezel area BZA. The peripheral region NAA is adjacent to the active region AA. The peripheral region NAA may surround the active region AA. A driving circuit or a driving line for driving the active region AA may be disposed in the peripheral region NAA.
The display module DM includes a display panel DP, an input sensing unit ISL, and a circuit board CS.
The display panel DP may be a component that substantially generates the image IM. The image IM generated by the display panel DP may be visible from the outside by the user through the transmission area TA.
The input sensing unit ISL senses an external input applied from the outside. As described above, the input sensing unit ISL may sense the external input provided to the window panel WP.
The circuit board CS is electrically connected to the display panel DP. The circuit board CS includes a main circuit board MB and a flexible circuit board CF. The flexible circuit board CF may include a panel circuit board CF1 and an input circuit board CF2.
The panel circuit board CF1 is electrically connected to the display panel DP. The panel circuit board CF1 may connect the display panel DP to the main circuit board MB. In this embodiment, the panel circuit board CF1 is illustrated as a flexible circuit film to which the main circuit board MB is connected at an end thereof. However, this is merely an example, and the panel circuit board CF1 may not be connected to the main circuit board MB.
The panel circuit board CF1 may be connected to pads (display pads) of the display panel DP disposed on the peripheral area NAA. The panel circuit board CF1 provides an electrical signal for driving the display panel DP to the display panel DP. The electrical signal may be generated in the panel circuit board CF1 or generated in the main circuit board MB.
The circuit board CS may further include an input circuit board CF2 electrically connected to the input sensing unit ISL. The input circuit board CF2 may connect the input sensing unit ISL to the main circuit board MB. In this embodiment, the input circuit board CF2 may be provided as a flexible circuit film to connect the input sensing unit ISL to the main circuit board MB. However, this embodiment is not limited thereto, and the input circuit board may not be connected to the main circuit board MB.
The input circuit board CF2 may be connected to pads (sensing pads) of the input sensing unit ISL disposed on the peripheral area NAA. The input circuit board CF2 provides an electrical signal for driving the input sensing unit ISL to the input sensing unit ISL. The electrical signal may be generated in the input circuit board CF2 or generated in the main circuit board MB.
The main circuit board MB may include various driving circuits for driving the display module DM and a connector for supplying power. Each of the panel circuit board CF1 and the input circuit board CF2 may be connected to the main circuit board MCB. According to one feature, the display module DM may be easily controlled through one main circuit board MB. However, this is merely an example. In the display module, the display panel DP and the input sensing unit ISL may be respectively connected to different main boards, or one of the panel circuit board CF1 and the input circuit board CF2 may not be connected to one main circuit board MB, but the embodiments are not limited to a specific configuration.
The housing HU is coupled to the window panel WP. The housing HU is coupled to the window panel WP to provide a predetermined internal space. The display module DM may be accommodated in the internal space.
The housing HU may include a material having relatively high rigidity. For example, the housing HU may include glass, plastic, or a metal or may include a plurality of frames and/or plates made of a combination of glass, plastic, and a metal. The housing HU may stably protect the components of the display device EA, which are accommodated in the internal space, against an external impact.
Referring to
The display panel DP may be an emission type display panel, but the embodiments are not limited thereto. For example, the display panel DP may be an organic light emitting display panel and a quantum-dot light emitting display panel.
The display panel DP may include a base substrate BL, a display circuit layer ML-D, and a light emitting layer EML. The input sensing unit ISL may include an upper substrate BS2 and a sensing circuit layer ML-T.
Each of the base substrate BL and the upper substrate BS may be a silicon substrate, a plastic substrate, a glass substrate, an insulation film, or a laminate structure including a plurality of insulating layers. The base substrate BL may be a display substrate on which a circuit layer, a display layer, and the like are disposed.
The display circuit layer ML-D may be disposed on the base layer BL. The display circuit layer ML-D may include a plurality of insulating layers, a plurality of conductive layers, and a semiconductor layer. A plurality of conductive layers of the display circuit layer ML-D may constitute signal lines or a control circuit of a pixel.
The light emitting layer EML may be disposed on the display circuit layer ML-D. The light emitting layer EML may be a layer that generates light or controls transmittance of light. For example, the light emitting layer EML of the organic light emitting display panel may include an organic light emitting material. The light emitting layer EML of the quantum dot light emitting display panel may include at least one of a quantum dot, a quantum rod, or the like. The light emitting layer EML of the liquid crystal display panel may include a liquid crystal layer.
The upper substrate BS may be disposed on the light emitting layer EML. The upper substrate BS may be an encapsulation substrate that encapsulates the display panel DP. A predetermined space may be defined between the upper substrate BS and the light emitting layer EML. The space defined between the upper substrate BS and the light emitting layer EML may be filled with air or an inert gas. Additionally, the space defined between the upper substrate BS and the light emitting layer EML may be filled with a filler such as a silicone-based polymer, an epoxy-based resin, or an acrylic-based resin. However, the embodiments of the invention are not limited thereto. For example, a space may not be provided between the light emitting layer EML and the upper substrate BS, and as such the light emitting layer EML and the upper substrate BS may be in contact with each other.
The sensing circuit layer ML-T may be disposed on the upper substrate BS. The sensing circuit layer ML-T may include a plurality of insulating layers and a plurality of conductive layers. The plurality of conductive layers constitute a sensing electrode that senses the external input, a sensing line connected to the sensing electrode, and a sensing pad connected to the sensing line.
The coupling member SLM may be disposed between the base substrate BL and the upper substrate BS. The coupling member SLM couples the base layer BL to the upper substrate BS. The coupling member SLM may include an organic material such as a photocurable resin or a photoplastic resin or may include an inorganic material such as a frit seal, but is not limited to a specific embodiment.
Referring to
The display panel DP may include the base substrate BL, a display circuit layer ML-D, a light emitting layer EML, and a thin film encapsulation layer TFL. The input sensing unit ISL-1 may include a base layer TFL and a sensing circuit layer ML-T. The thin film encapsulation layer TFL and the base layer TFL may be the same configuration.
The display panel DP-1 and the input sensing unit ISL-1 may be formed through a continuous process. That is, the sensing circuit layer ML-T may be directly disposed on the thin film encapsulation layer TFL.
Referring to
A non-display area NDA adjacent to the display area DA on which a pixel PX is disposed may be defined on the display panel DP. A pad area PA (
As illustrated in
Each of the pixels PX includes an organic light emitting diode and a driving circuit GDC connected to the organic light emitting diode. The gate driving circuit GDC and the signal lines SGL may be provided in the circuit element layer DP-CL illustrated in
The driving circuit GDC may include a scan driving circuit. The scan driving circuit generates a plurality of scan signals (hereinafter, referred to as scan signals) to sequentially output the scan signals to a plurality of scan lines GL (hereinafter, referred to as scan lines) that will be described below. The scan driving circuit may further output other control signals to the driving circuit of each of the pixels PX.
The scan driving unit may include a plurality of thin film transistors that are manufactured through the same process as the driving circuit of the pixel PX, e.g., a low temperature polycrystalline silicon (LTPS) process or a low temperature polycrystalline oxide (LTPO) process.
The signal lines SGL includes scan lines GL, data lines DL, a power line PL, and a control signal line CSL. The scan lines GL are respectively connected to corresponding pixels of the pixels PX, and the data lines DL are respectively connected to corresponding pixels PX of the pixels PX. The power line PL is connected to the pixels PX. The control signal line CSL may provide control signals to the scan driving circuit.
The signal lines SGL overlap the display area DA and the non-display area NDA. The signal lines SGL may include a pad part and a line part. The line part overlaps the display area DA and the non-display area NDA. The pad part is connected to an end of the line part. The pad part is disposed on the non-display area NDA to overlap a corresponding signal pad of the signal pads. An area, on which the signal pads are disposed on the non-display area NDA may be defined as a pad area PA (
The display panel DP may be classified into a liquid crystal display panel, an organic electroluminescent display panel, an electrowetting display panel, a quantum dot emission display panel, and the like according to type of the plurality of pixels PX. In this embodiment, the display panel DP may be an organic electroluminescent display panel.
As illustrated in
The base layer BL may include at least one synthetic resin film. The base substrate BL may include a glass substrate, a metal substrate, and an organic/inorganic composite substrate.
The circuit element layer DP-CL includes at least one insulating layer and a circuit element. The insulating layer includes at least one inorganic layer and at least one organic layer. The circuit element includes signal lines and pixel driving circuits.
The display element layer DP-OLED may include at least organic light emitting diodes as light emitting elements. The display element layer DP-OLED may further include an organic layer such as a pixel defining layer.
The encapsulation layer TFL may include a plurality of thin films. One portion of the thin films may improve optical efficiency, and the other portion of the thin film may protect the organic light emitting diodes.
A black matrix that blocks light may be disposed on the non-display area NDA. A driving circuit GDC for supplying a gate signal to the plurality of pixels PX may be disposed on the non-display area NDAA data driving circuit may be further disposed on the non-display area NDA. A pad area PA (
As illustrated in
When the flexible circuit board CF includes the data driving circuit DC, a pad part of the display panel DP may include data pads electrically connected data lines and control signal pads electrically connected to the control signal pads. The data lines may be connected to the pixels PX, and the control signal lines may be connected to the driving circuit GDC. Although the flexible circuit board CF has a chip on film structure, the embodiments are not limited thereto.
The main circuit board MB provides image data, a control signal, and a power voltage to the display panel DP or the data driving circuit DC. The main circuit board MB may be a board having a greater area than the flexible circuit board part FPC and may include active elements and passive elements. The main circuit board MB may be a flexible board or a rigid board and may include a pad part connected to the flexible circuit board part FPC.
Referring to
The plurality of substrate pads LD may be in direct contact with the pad area PA (
The conductive adhesive film ACF may be disposed between the flexible circuit board CF and the display panel DP. The conductive adhesive film ACF may be disposed between the flexible circuit board CF and the circuit element layer DP-CL on the pad area PA. The conductive adhesive film ACF may include a plurality of conductive balls CB that electrically connect the flexible circuit board CF to the display panel DP. The conductive adhesive film ACF may further include an adhesive resin BR in which a plurality of conductive balls CB are dispersed. The plurality of conductive balls CB may be aligned in the second direction DR2 when the display panel DP and the flexible circuit board CF are electrically connected to each other.
Each of the first gate insulating layer GI1, the second gate insulating layer GI2, and the interlayer insulating layer ILD may include an organic layer and/or an inorganic layer. Each of the first gate insulating layer GI1, the second gate insulating layer GI2, and the first insulating layer ILD1 may include a plurality of inorganic thin films. The plurality of inorganic thin films may include a silicon nitride layer and a silicon oxide layer. Each of the first conductive layer CLP1 and the second conductive layer CLP2 may include molybdenum (Mo), but is not limited thereto.
The third conductive layer CLP3 may include at least one of aluminum (Al) or titanium (Ti), but is not limited thereto. The third conductive layer CLP3 may have a structure in which titanium, aluminum, and titanium are sequentially stacked.
The buffer layer BFL may be disposed on the base substrate BL. The buffer layer BFL may include a first buffer layer and a second buffer layer. The second buffer layer may be disposed on the first buffer layer. The buffer layer BFL prevents impurities existing on the base substrate BS from being introduced into the pixel PX during the manufacturing process. Particularly, the buffer layer BF prevents the impurities from being diffused into the semiconductor pattern ACP of transistors T1 and T2 constituting the pixel PX.
The impurities may be introduced from the outside or generated while the base substrate BL is pyrolyzed. The impurities may be a gas or sodium discharged from the base substrate BL. Also, the buffer layer BFL may block moisture introduced from the outside into the pixel PX.
The semiconductor pattern ACP may be disposed on the buffer layer BFL. The semiconductor pattern ACP may be disposed on the buffer layer BFL.
The semiconductor pattern ACP may include each of the transistors T1 to T2. The semiconductor pattern ACP may include polysilicon, amorphous silicon, or a metal oxide semiconductor.
The first gate insulating layer G1 may be disposed on the buffer layer BFL to cover the semiconductor pattern ACP. The first conductive layer CLP1 may be disposed on the first gate insulating layer GI1. The gate G1 of the first transistor T1 and the gate G2 of the second transistor T2 are illustrated in the first conductive layer CLP1. The first conductive layer CLP1 may include one of two electrodes constituting the capacitor of the pixel PX.
The second gate insulating layer GI2 may be disposed on the first gate insulating layer GI1 to cover the first conductive layer CLP1. The second conductive layer CLP2 may be disposed on the second gate insulating layer GI2. The second conductive layer CLP2 may be the other of the two electrodes constituting the capacitor CP of the pixel PX. An upper electrode UE is illustrated as the second conductive layer CLP2. An opening UE-OP may be defined in the upper electrode UE.
The interlayer insulating layer ILD may be disposed on the second gate insulating layer GI2 to cover the second conductive layer CLP2. The first connection electrodes CNE-D1 of the first conductive layer CLP1 may be connected to the gate G1 of the first transistor T1 and the source S2 of the second transistor T2, respectively. The upper insulating layer VIA1 may be disposed on the interlayer insulating layer ILD to cover the third conductive layer CLP3.
In
The anode electrode AE may be disposed on the upper insulating layer VIA1. The anode electrode AE may be electrically connected to the third conductive layer CLP3 through a contact hole. The pixel defining layer PDL may be disposed on the upper insulating layer VIA1 to expose at least a portion of the anode electrode AE. The light emitting layer EML may be disposed on the anode electrode AE. The cathode electrode CE may be disposed on the light emitting layer EML.
When the light emitting element ED is an organic light emitting diode (OLED), the light emitting layer EML may include an organic material. The encapsulation layer TFL may seal the light emitting element layer ELL to protect the light emitting element layer ELL against external oxygen or moisture. The encapsulation layer TFL may be a layer in which an organic layer and an inorganic layer are mixed.
Referring to
A substrate pad area PA-CF of the flexible circuit board part FPC of the flexible circuit board CF and the pad area PA of the display panel DP may be electrically connected to each other by the conductive adhesive film ACF. The pad part of the main circuit board MB may include pads electrically connected to the substrate pads LD of the flexible circuit board part FPC. An input pad part of the flexible circuit board part FPC and the pad part of the main circuit board MB may also be electrically connected to each other by the conductive adhesive film ACF. The conductive adhesive film ACF may be an anisotropic conductive film (ACF). A shoulder bump may replace the conductive adhesive film (ACF). The substrate pads LD disposed on the substrate pad area PA-CF of the flexible circuit board part FPC may be electrically connected to the display pads SD disposed on the pad area PA of the display panel DP by the conductive adhesive film ACF. The conductive adhesive film ACF may include a plurality of conductive balls CB. When the conductive adhesive film ACF is pressed between the flexible circuit board part FPC and the display panel DP, the plurality of conductive balls CB aligned in the first direction may electrically connect the substrate pad LD of the flexible circuit board part FPC to the display pads SD of the display panel DP.
The flexible circuit board part FPC provided in the flexible circuit board CF includes a plurality of circuit pads LD and circuit lines CL connected to the substrate pads LD. The plurality of circuit pads LD may be disposed in the substrate pad area PA-CF. The plurality of circuit pads LD may be disposed on the circuit base layer BL-F of the flexible circuit board part FPC. Although
At least a portion of the plurality of circuit pads LD may be electrically connected to the data driving circuit DC provided in the flexible circuit board CF through the circuit lines CL.
The flexible circuit board part FPC may further include indicia that may be in the form of a circuit alignment mark ALM-C. The circuit alignment mark ALM-C may have a shape in which at least a portion of the circuit alignment mark ALM-C overlaps the substrate pad area PA-CF. The circuit alignment mark ALM-C may have a shape in which at least a portion of the circuit alignment mark ALM-C overlaps the plurality of circuit pads LD in the second direction DR2. The circuit alignment mark ALM-C may be used as a mark for grasping a position of the flexible circuit board CF or used as an identification mark for aligning the flexible circuit board CF and the display panel DP in the process of bonding the flexible circuit board CF to the display panel DP.
The display panel DP includes a plurality of display pads SD. The plurality of display pads SD may be disposed on the base substrate BL of the display panel DP. The plurality of display pads SD may be disposed on the pad area PA of the display panel DP.
Each of the plurality of display pads SD may have a shape corresponding to each of the substrate pads LD provided in the flexible circuit board CF. That is, the plurality of display pads SD may have a longitudinal axis that is in alignment with the longitudinal axis of the substrate pads LD. The signal lines SGL may be connected to the plurality of display pads SD. For example, the data lines DL or the control signal lines CSL may be connected to the plurality of display pads SD.
The display panel DP may further include indicia that may be in the form of a panel alignment mark ALM-P. The panel alignment mark ALM-P may be disposed in the pad area PA of the display panel DP. At least a portion of the panel alignment mark ALM-P may extend along the first direction DR1 or the second direction DR2. As illustrated in
Referring to
The plurality of circuit pads LD may have a shape corresponding to the plurality of display pads SD provided in the display panel DP. The plurality of circuit pads LD may have longitudinal axes extending in a diagonal direction between the first direction DR1 and the second direction DR2. The plurality of circuit lines CL connected to the plurality of circuit pads LD may also have longitudinal axes extending in a diagonal direction.
The plurality of circuit pads LD may include left substrate pads LD-1 defined at a central portion in the second direction DR2 of the flexible circuit board part FPC and arranged at a left side of the flexible circuit board part FPC with respect to a central line CTL intersecting the first direction DR1 and right substrate pads LD-2 arranged at a right side of the flexible circuit board part FPC with respect to the central line CTL. The left substrate pads LD-1 and the right substrate pads LD-2 may be symmetrical with respect to the central line CTL.
The plurality of circuit pads LD include substrate pads LD-PD1 and LD-PD2 arranged in the second direction DR2 and additional pads LD-DM11, LD-DM12, LD-DM21, and LD-DM22. The substrate pads LD-PD1 and LD-PD2 may be pads electrically connected to the input pads SD-PD1 and SD-PD2 (see
The substrate pads LD-PD1 and LD-PD2 of the plurality of circuit pads LD may include a left substrate pad LD-PD1 disposed at a left side of the flexible circuit board part FPC with respect to the central line CTL and a right substrate pad LD-PD2 disposed at a right side of the flexible circuit board part FPC with respect to the central line CTL. Although
The circuit lines CL connected to the substrate pads LD include output lines CL11 and CL21 connected to the substrate pads LD-PD1 and LD-PD2 and additional circuit lines CL12, CL13, CL21, and CL22 connected to the additional pads LD-DM11 and LD-DM12, LD-DM21, and LD-DM22. The output lines CL11 and CL21 may include a left output line CL11 disposed at the left side of the flexible circuit board part FPC with respect to the central line CTL and connected to the left substrate pad LD-PD1 and a right output line CL12 disposed at the right side of the flexible circuit board part FPC with respect to the central line CTL and connected to the right substrate pad LD-PD2. The additional circuit lines CL12, CL13, CL21, CL22 may include left additional circuit lines CL12 and CL13 disposed at the left side of the flexible circuit board part FPC with respect to the central line CTL and connected to the left additional pads LD-DM11 and LD-DM12 and right additional circuit lines CL22 and CL23 disposed at the right side of the flexible circuit board part FPC with respect to the central line CTL and connected to the right additional pads LD-DM21 and DL-DM22.
At least one of the additional circuit lines CL12, CL13, CL21, or CL22 includes a first portion connected to the additional pads LD-DM11, LD-DM12, LD-DM21, and LD-DM22 and a second portion spaced apart from the first portion in the longitudinal direction of the additional circuit lines CL12, CL13, CL21, and CL22. In an embodiment, the first left additional circuit line CL12 connected to the first left additional pad LD-DM11 and the second right additional circuit line CL22 connected to the first right additional pad LD-DM21 may include the first portion and the second portion. The first left additional circuit line CL12 may include a first left portion CL12-1 connected to the first left additional pad LD-DM11 and a second left portion CL12-2 spaced apart from the first left portion CL12-1 in the longitudinal direction of the circuit line. The first right additional circuit line CL22 may include a first right portion CL22-1 connected to the first right additional pad LD-DM21 and a second right portion spaced apart from the first right portion CL22-1 in the longitudinal direction of the circuit line. The additional pads to which the additional circuit lines including the first part and the second part is connected may be referred to as a “dummy pads”. Further, the additional circuit lines connected to the “dummy pads” may be referred to as a “dummy circuit lines”.
Unlike illustrated in
Since at least one of the additional circuit lines CL12, CL13, CL21, and CL22 includes the first portion and the second portion, a predetermined line gap CL-G may be defined between the first portion and the second portion. As illustrated in
Since at least one of the additional circuit lines CL12, CL13, CL21, and CL22 includes the first portion and the second portion, reference points that may be in the form or reference marks FM1 and FM2 may be defined at an end of the first portion or an end of the second portion. As illustrated in
Since at least one of the additional circuit line CL12, CL13, CL21, or CL22 connected to the additional pads LD-DM11, LD-DM12, LD-DM21, and LD-DM22 includes the first portion and the second portion, the end of the first portion or the end of the second portion may function as a reference mark. Particularly, one of the left additional circuit lines CL12 and CL13 disposed at the left side and one of the right additional circuit lines CL22 and CL23 disposed at the right side among the additional circuit lines CL12, CL13, CL21, and CL22 may include the first portion and the second portion and thus may include a left reference mark FM1 and a right reference mark FM2. Thus, in the process of bonding the flexible circuit board to the display panel, the degree of elongation of the flexible circuit board, that is, the elongation rate of the flexible circuit board may be easily and accurately measured by use of the left reference mark FM1 and the right reference mark FM2 to improve reliability of the display device.
In
The flexible circuit board part FPC may further include indicia in the form of a circuit alignment mark ALM-C. The circuit alignment mark ALM-C may include a left circuit alignment mark ALM-C1 disposed at the left side of the flexible circuit board part FPC with respect to the central line CTL and a right circuit alignment mark ALM-C2 disposed at the right side of the flexible circuit board part FPC with respect to the central line CTL.
Referring to
Referring to
Each of the plurality of display pads SD may have a shape corresponding to one of the substrate pads LD provided in the flexible circuit board CF. The plurality of display pads SD may extend in the diagonal direction between the first direction DR1 and the second direction DR2. That is, the longitudinal direction of the plurality of display pads SD may be substantially the same as the longitudinal direction of the substrate pads LD. Signal lines SGL such as data lines DL and control signal lines CSL may be connected to the plurality of display pads SD, and the longitudinal direction of the signal lines SGL may also be in the diagonal direction.
A panel central line CTL′ corresponding to the central line CTL defined on the flexible circuit board part FPC may be defined on the display panel DP. The plurality of display pads SD may include left display pads SD-1 arranged at a left side of the display panel DP with respect to the panel central line CTL′ and right display pads SD-2 arranged on a right side of the display panel DP with respect to the panel central line CTL′. The left display pads SD-1 and the right display pads SD-2 may be substantially symmetrical to each other with respect to the panel central line CTL′.
The plurality of display pads SD may include input pads SD-PD1 and SD-PD2, window pads SD-WM1 and SD-WM2, and panel dummy pads SD-DM1 and SD-DM2, which are arranged in the second direction DR2. The input pads SD-PD1 and SD-PD2 may be electrically connected to the substrate pads LD-PD1 and LD-PD2 of the flexible circuit board part FPC, and the window pads SD-WM1 and SD-WM2 and the panel dummy pads SD-DM1 and SD-DM2 may be electrically connected to the dummy pads LD-DM11, LD-DM12, LD-DM21, and LD-DM22 of the flexible circuit board part FPC.
The input pads SD-PD1 and SD-PD2 of the plurality of display pads SD may include a left input pad SD-PD1 disposed at the left side of the display panel DP with respect to the panel central line CTL′ and a right input pad SD-PD2 disposed at a right side of the display panel DP with respect to the panel central line CTL′. Although
The signal lines SGL include data lines SGL11 and SGL21 connected to the input pads SD-PD1 and SD-PD2 and dummy lines CL12, CL13, CL21, and CL22 connected to the window pads SD-WM1 and SD-WM2 and panel dummy pads SD-DM1 and SD-DM2. The data lines SGL11 and SGL21 may include a left data line SGL11 disposed at the left side of the display panel DP with respect to the panel central line CTL′ and a right data line SGL21 disposed to the right of the display panel DP with respect to the panel central line CTL′. The dummy lines CL12, CL13, CL21, and CL22 may include left dummy lines SGL12 and SGL13 disposed at the left side of the display panel DP with respect to the panel central line CTL′ and right dummy lines SGL22 and SGL23 disposed at the right side of the display panel DP with respect to the panel central line CTL′.
The display panel DP may further include a panel alignment mark ALM-P. The panel alignment mark ALM-P may include a left panel alignment mark ALM-P1 disposed at the left side of the display panel DP with respect to the panel central line CTL′ and a right panel alignment mark ALM-P2 disposed at the right side of the display panel DP with respect to the panel central line CTL′.
Reference points SM1 and SM2 may be defined on the panel alignment mark ALM-P. The panel alignment mark ALM-P may have a “T” shape in which a portion protruding in the first direction DR1 from the middle of the portion extending in the second direction DR2, and the reference points SM1 and SM2 may be defined at recessed points of the “T” shape. The display panel DP may include a first reference point SM1 defined at the left panel alignment mark ALM-P1 and a second reference point SM2 defined at the right panel alignment mark ALM-P2. The reference points SM1 and SM2 defined at the panel alignment mark ALM-P may provide points that serve as reference points of position coordinates of the reference marks when the elongation rate of the flexible circuit board is measured in the process of bonding the flexible circuit board to the display panel.
Referring to
The substrate pads LD-PD1 and LD-PD2 may be electrically connected to the input pads SD-PD1 and SD-PD2 by the plurality of conductive balls CB, and the dummy pads LD-DM11, LD-DM12, LD-DM21, and LD-DM22 may be electrically connected to the window pads SD-WM1 and SD-WM2 and the panel dummy pads SD-DM1 and SD-DM2 by the plurality of conductive balls CB.
In
The plurality of display pads SD provided in the display panel DP may have substantially the same thickness. That is, the input pads SD-PD1 and SD-PD2, the window pads SD-WM1 and SD-WM2, and the panel dummy pads SD-DM1 and SD-DM2, which are provided in the plurality of display pads SD may have substantially the same thickness and may be formed through the same process. The input pads SD-PD1 and SD-PD2, the window pads SD-WM1 and SD-WM2, and the panel dummy pads SD-DM1 and SD-DM2 may contain the same metal and be formed to be patterned together through the same process.
The plurality of substrate pads LD provided in the flexible circuit board part FPC may have substantially the same thickness. That is, the substrate pads LD-PD1 and LD-PD2 provided in the flexible circuit board part FPC and the dummy pads LD-DM11, LD-DM12, LD-DM21, and LD-DM22 may have substantially the same thickness and may be formed through the same process. The substrate pads LD-PD1 and LD-PD2, and the dummy pads LD-DM11, LD-DM12, LD-DM21, and LD-DM22 may contain the same metal and be formed to be patterned together through the same process.
Each of the panel alignment mark ALM-P and the circuit alignment mark ALM-C may have a thickness less than that of each of the pads provided in the display panel DP and the flexible circuit board CF. Each of the panel alignment mark ALM-P and the circuit alignment mark ALM-C may have only a minimum thickness that is necessary for the alignment when the display panel DP and the flexible circuit board CF are bonded to each other and may not substantially protrude. However, the embodiments of the invention are not limited thereto. For example, each of the panel alignment mark ALM-P and the circuit alignment mark ALM-C may have substantially the same thickness as each of the pads provided in the display panel DP and the flexible circuit board CF.
Referring to
However, the embodiments of the invention are not limited thereto. For example, in the state in which the display panel DP and the flexible circuit board CF are bonded to each other, the plurality of reference marks FM1 and FM2 defined in the dummy circuit lines CL12 and CL22 may not be parallel to each other in the second direction DR2. That is, the left reference mark FM1 defined in the first left dummy circuit line CL12 and the right reference mark FM2 defined in the first right dummy circuit line CL22 may be parallel to each other in the second direction DR2. The left reference mark FM1 and the right reference mark FM2 may overlap each other in the second direction DR2. When the flexible circuit board CF and the display panel DP are bonded to each other, in the process in which the circuit base layer BL-F provided in the flexible circuit board CF and containing the flexible material is bonded may be elongated by the heat and the pressure, which are applied in the bonding process. However, the elongation rate of the circuit base layer BL-F may be calculated to compensate and design the left reference marker FM1 and the right reference marker FM2 may be parallel to each other in the second direction DR2.
Referring to
The panel alignment marks ALM-P1′ and ALM-P2′ disposed on the base substrate BL of the display panel DP may have a structure in which a portion thereof has a “T” shape in plan. The panel alignment marks ALM-P′ and ALM-P2′ may include a left panel alignment mark ALM-P1′ disposed at the left side of the display panel DP and a right panel alignment mark ALM-P2′ disposed at the right side of the display panel DP. Reference points SM1′ and SM2′ may be defined on the panel alignment marks ALM-P1′ and ALM-P2′. The reference points SM1′ and SM2′ defined at the panel alignment marks ALM-P1′ and ALM-P2′ may provide points that serve as reference points of position coordinates of the reference marks when the elongation rate of the flexible circuit board is measured in the process of bonding the flexible circuit board to the display panel. A circuit alignment mark overlapping at least a portion of the panel alignment marks ALM-P1′ and ALM-P2′ may be disposed on the circuit base layer BL-F of the flexible circuit board part FPC.
Similar to the above description, in the dummy pads of the flexible circuit board part FPC connected to the window pads SD-WM1′ and SD-WM2′, each of the dummy circuit lines connected to the dummy pads may include a first portion and a second portion spaced apart from the first portion. Accordingly, the reference marks FM1-1 and FM2-1 may be defined at ends of the first portion provided in each of the dummy circuit lines CL12′ and CL22′. More specifically, a left reference mark FM1-1 may be defined at an end of the first portion of the left dummy circuit line CL12′, and a right reference mark FM2-1 may be defined at an end of the first portion of the right dummy circuit line CL22′. Thus, in the process of bonding the flexible circuit board to the display panel, the degree of elongation of the flexible circuit board, that is, the elongation rate of the flexible circuit board may be easily and accurately measured through the reference marks FM1 and FM2 to improve the reliability of the display device. The dummy circuit lines CL12′ and CL22′ in which the reference marks FM1-1 and FM2-1 are defined may extend in a direction substantially parallel to the first direction DR1. Hereinafter, an example method of manufacturing a display device will be described with reference to the drawings.
Referring to
Referring to
The display panel DP may include a plurality of display pads SD and a panel alignment mark ALM-P, and reference points SM1 and SM2 may be defined on the panel alignment mark ALM-P. The display panel DP may include a first reference point SM1 defined at the left panel alignment mark ALM-P1 and a second reference point SM2 defined at the right panel alignment mark ALM-P2.
In the process (S300) of pressing the display panel and the flexible circuit board, a plurality of circuit pads LD provided in the flexible circuit board CF and a plurality of display pads SD provided in the display panel DP may be bonded to each other through a conductive adhesive film ACF and then be electrically connected to each other.
Referring to
The process (S400) of measuring the elongation rate of the flexible circuit board may include a primary distance measurement process (S410) of measuring a distance between a plurality of reference marks, a secondary distance measurement process (S420) of measuring a distance between the plurality of reference marks, and a process (S430) of comparing the primary measurement distance with the secondary measurement distance. The first distance measurement process (S410) may be performed after the first pressing process (S310) and before the second pressing process (S320). The second distance measurement process (S420) may be performed after the second pressing process (S320).
Referring to
Referring to
When measuring the second distance L2, the first distance L1 and the second distance L2 may be easily determined based on the reference points SM1 and SM2 defined in the panel alignment marks ALM-P1 and ALM-P2. After the second pressing process (S320), positions of the reference marks FM1′ and FM2′ may be relatively largely changed due to the elongation of the flexible circuit board, but positions of the panel alignment marks ALM-P1 and ALM-P2 provided in the display panel may not be largely changed. Thus, the distance L2 between the reference marks FM1′ and FM2′ may be easily measured through coordinate calculation by coordinating the positions of the reference marks FM1′ and FM2′ by using the reference points SM1 and SM2 defined in the panel arraignment marks ALM-P1 and ALM-P2 as starting points.
The first distance L1 and the second distance L2 are different from each other. Since the low pressure and the heat having the low temperature are applied in the first pressing process (S310), deformation of the flexible circuit board may be relatively less. Thus, the positions of the reference markers FM1 and FM2 provided in the flexible circuit board may not be changed significantly from the positions of the reference markers FM1 and FM2, which are aligned initially. However, after the second pressing process (S320) in which the high temperature and the high pressure are applied, the positions of the reference markers FM1′ and FM2′ may be relatively largely changed, and thus the second distance L2 may be different from the first distance L1.
In the example method for manufacturing the display device, a cutoff part may be formed in the dummy circuit line of the flexible circuit board, and one end of the cut dummy circuit line may be used as a reference mark, or a reference mark formed in a predetermined pattern between the dummy line and the substrate alignment mark may be provided to easily and accurately measure the elongation of the flexible circuit board. More specifically, in the example method for manufacturing the display device, a reference mark capable of calculating coordinates based on a reference point of the panel alignment mark on the flexible circuit board may be provided to easily and accurately measure the elongation rate compared to the elongation rate based on the substrate pads. Therefore, the elongation rate of the flexible circuit board may be accurately measured when the display device is manufactured to improve the reliability of the display device manufactured through the manufacturing method according to the principles and embodiments of the invention.
The degree of the elongation of the flexible circuit board including the flexible base layer in the process of bonding the flexible circuit board to the display panel may be accurately measured to design the display device in consideration of the elongation rate of the flexible circuit board, thereby improving the reliability of the display device manufactured through the above-described method.
Although certain embodiments and implementations have been described herein, other embodiments and modifications will be apparent from this description. Accordingly, the inventive concepts are not limited to such embodiments, but rather to the broader scope of the appended claims and various obvious modifications and equivalent arrangements as would be apparent to a person of ordinary skill in the art.
Joo, Soyeon, Park, Hanho, Lee, Joongmok, Park, Jeongeun, Lee, Chung-Seok
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