Exemplary embodiments wet-on-demand dispensers are disclosed herein. An exemplary dispenser for dispensing wet-on-demand substrates includes a housing, a container for holding a fluid, one or more wetting tips in fluid communication with the container. Each of the one or more wetting tips has a movable valve member. The exemplary dispenser further includes a holder for holding a roll of substrate and the movable valve members are moved as a function of contact with the substrate.
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1. A wet-on-demand dispenser comprising:
a housing;
a container for holding a fluid;
a plurality of wetting tips;
each wetting tip having
a housing; and
a moveable valve member;
wherein at least a portion of the moveable valve member moves within the housing;
wherein the moveable valve member is in a normally closed position preventing fluid from flowing through;
wherein the moveable valve member moves to an open position to allow fluid to flow through;
one or more conduits placing the plurality of wetting tips in fluid communication with the container;
a roll of substrate containing one or more sheets of substrate;
wherein when the one or more sheets of substrate are dispensed from the dispenser, the one or more sheets of substrate contact the movable valve members and move the movable valve members to their open position to allow fluid to flow out of the one or more wetting tips.
12. A wet-on-demand dispenser comprising:
a housing;
a first container for holding a first fluid;
a second container for holding a second fluid;
a mixing chamber for mixing the first fluid and the second fluid;
a header;
a plurality of wetting tips;
each wetting tip having
a housing; and
a moveable valve member;
wherein at least a portion of the moveable valve member moves with respect to the housing;
wherein the moveable valve member is in a normally closed position preventing fluid from flowing through;
wherein the moveable valve member moves to an open position to allow fluid to flow through;
wherein the header places the mixing chamber in fluid communication with the plurality of wetting tips;
wherein when the one or more sheets of substrate are dispensed from the dispenser, the one or more sheets of substrate contact the movable valve members and move the movable valve members to their open position to allow fluid to flow out of the one or more wetting tips.
16. A wet-on-demand dispenser comprising:
a housing;
a first container for holding a first fluid;
a plurality of wetting tips;
each wetting tip having
a housing; and
a moveable valve member;
wherein the plurality of wetting tips are in fluid communication with the first container;
wherein at least a portion of the moveable valve member moves within the housing;
wherein the moveable valve member is in a normally closed position preventing fluid from flowing through;
wherein the moveable valve member moves to an open position to allow fluid to flow through;
one or more conduits placing the plurality of wetting tips in fluid communication with the container;
a holder for receiving a roll of substrate;
wherein when one or more sheets of substrate are dispensed from the dispenser, the one or more sheets of substrate contact the movable valve members and physically move the movable valve members to their open position to allow fluid to flow out of the one or more wetting tips.
3. The dispenser of
5. The dispenser of
6. The dispenser of
7. The wet-on-demand dispenser of
8. The wet-on-demand dispenser of
9. The wet-on-demand dispenser of
10. The wet-on-demand dispenser of
13. The dispenser of
14. The dispenser of
15. The dispenser of
18. The dispenser of
19. The dispenser of
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The present application is a continuation of U.S. patent application Ser. No. 16/843,960, filed on Apr. 9, 2020, which claims the benefit of and priority to U.S. Provisional Patent Application No. 62/832,308, filed on Apr. 11, 2019, both of which are incorporated herein by reference in their entirety.
The present invention generally relates to dispensers for dispensing wet-on-demand substrates, such as, for example, wipes, moist towelettes, wet paper towels or the like. More particularly, the present invention relates to dispensers having rolls of dry substrates, such as, for example wipes, towelettes, paper towels or the like and components for wetting sheets of the dry substrates when they are dispensed.
Substrates, such as wipes and towelettes are typically made from a variety of materials, such as non-woven materials. Wipes and towelettes are often pre-moistened with solutions, such as, for example, antimicrobial solutions. In some embodiments, wipes are arranged in a roll and placed in a container that includes a fluid or moistening solution. The moistening solution wicks up the wipes and saturates the entire roll of wipe material. When a wipe is needed, the user pulls a pre-moistened wipe from the container. Because the moistening solution typically contains compounds, such as, for example, water and/or alcohol, the moistening solution is prone to evaporation. Often, especially in low-use scenarios, the moistening solution evaporates over time. Accordingly, when a user obtains a wipe, the wipe is not sufficiently moistened and/or is completely dry, which is referred to as “dry-out.”
Exemplary embodiments of wet-on-demand dispensers are disclosed herein. An exemplary wet-on-demand dispenser includes a housing, a container for holding a fluid, one or more wetting tips, one or more movable valve members, and one or more conduits placing the one or more wetting tips in fluid communication with the container. The exemplary dispenser further includes a roll of substrate. One or more sheets of substrate are dispensed from the dispenser and when the one or more sheets of substrate are dispensed form the dispenser, the one or more sheets of substrate contact the one or more movable valve members and move the one or more movable valve members to an open position to allow fluid to flow out of the one or more wetting tips.
An exemplary dispenser for dispensing wet-on-demand substrates includes a housing, a container for holding a fluid, one or more wetting tips in fluid communication with the container. Each of the one or more wetting tips has a movable valve member. The exemplary dispenser may further include a holder for holding a roll of substrate and the movable valve members are moved as a function of contact with the substrate.
Another exemplary dispenser for dispensing wet-on-demand substrates includes a housing, a container for holding a fluid, on or more wetting tips in fluid communication with the container. Each of the wetting tips has a movable valve member. The exemplary dispenser further includes a holder for holding a roll of substrate and the movable valve members are moved as a function of contact with the substrate and movement of the movable valve members in an upward direction cause fluid to be dispensed on the substrate.
Another exemplary dispenser for dispensing wet-on-demand substrates includes a housing, a first container for holding a concentrated fluid, a second container for holding a diluent, a mixing chamber for mixing the concentrated fluid and the diluent, and one or more wetting tips in fluid communication with the mixing, each of which have a movable valve member. In addition, the dispenser includes a holder for holding a roll of substrate. In addition, the movable valve members are moved as a function of contact with the substrate.
Another exemplary dispenser for dispensing wet-on-demand substrates includes a housing, a container for holding a fluid. a header in fluid communication with the container and a plurality of wetting tips in fluid communication with the header. Each of the wetting tips has a movable valve member that are moved as a function of contact with the substrate to dispense fluid onto the substrate.
These and other features and advantages of the present invention will become better understood with regard to the following description, and accompanying drawings where:
The exemplary embodiments shown and described herein are for illustrative purposes. Although not all of the components are shown or included in the exemplary embodiments, one of ordinary skill will understand that selected components in one embodiment may be used in the other embodiments. For example, the concepts shown and described with respect to
Wet-on-demand dispenser 100 may be a manual dispenser or a touch-free electronic dispenser. In some embodiments, wet-on-demand dispenser 100 may include one or more mechanisms to provide for the advancement of a single sheet of substrate to be dispensed and provide one or more mechanisms for separating the single sheet from the roll of substrate. In some embodiments, wet-on-demand dispenser 100 includes one or more knives or cutting members (not shown) to separate a sheet of substrates from the roll of substrate. In some embodiments, wet-on-demand dispenser 100 includes a “brake”, (not shown) which stops the roll from unrolling when after the sheet is dispensed, so that the sheet may be torn off by physical force without advancing additional sheets of substrate. In some embodiments, one or more pinch rolls are used for holding the substrate when a sheet of substrate is torn off. In some embodiments, the roll of substrate 250 includes perforations (not shown), which provides for easier separation of sheets of substrate from the roll of substrate 250.
Exemplary touch free wet-on-demand dispensers 100 may include one or more of a sensor (now shown), such as, for example, an infrared (“IR”) for sensing the presence of an object or user's hand, a power source (not shown), such as, one or more batteries, a processor (not shown), such as, for example, a microprocessor for controlling the operation of the dispenser, memory (not shown), gearing (not shown) for advancing sheets of substrate, and other mechanical or electrical components (not shown) that one of ordinary skill in the art would determine necessary to perform functions required for a dispenser or to perform functions described herein.
In this exemplary embodiment, roller 252 is connected to mounting bracket 204 in a manner that allows roller 252 to move up/down in a linear motion. In this exemplary embodiment, biasing members 256 bias roller 252 upward. In this exemplary embodiment, guide wheels 212 are located above the roll of substrate 250 and the guide wheels 212 contact the top of the roll of substrate 250. Biasing members 256 bias roller 252 (and therefore the roll of substrate 250) upward so that the top of the roll of substrate 250 is always located at a fixed position with respect to the one or more wetting tips 220. In some exemplary embodiments, biasing members 256 and guide wheels 212 cause the top of the roll of substrate 250 to be located at substantially the same level as the slot 104 in the cover. In some embodiments, the roll of substrate 250 is biased downward and the sheets of substrate are taken from bottom of the roll of substrate 250.
Located within wet-on-demand dispenser 100 is a container 210 for holding a fluid that is to be dispensed on the substrate as the substrate is being dispensed. In this exemplary embodiment, container 210 is connected to mounting bracket 204 by mounts 206, however, container 210 may be attached to wet-on-demand dispenser 100 in any manner. In fluid communication with container 210 is a plurality of wetting tips 220. In some embodiment, only one wetting tip is used. In such embodiments, the single tip may extend along a substantial portion of the width of the substrate. In this exemplary embodiment, container 210 is located above wetting tips 220 and gravity feeds fluid from the container to the wetting tips 220. However, container 210 may be located anywhere in the dispenser, or on the top of the dispenser. In some embodiments, a pump (not shown) is included that pumps fluid from the container into the one or more wetting tips 220. In some embodiments, container 210 and wetting tips 220 are connected together as a single unit (which may be referred to herein as a “refill unit”) that may be inserted and removed from the wet-on-demand dispenser 100. The refill unit 270 may be readily inserted into and removed from wet-on-demand dispenser 100. Thus, an empty refill unit 270 may be removed and replaced with a full refill unit 270. IN some embodiments, the refill unit is container 210 and a fitting (not shown) for placing the interior of the container 210 in fluid communications with one or more wetting tips 220.
Moveable valve members 304 require either direct contact with the substrate or indirect contact with the substrate to open movable valve members 304 to allow fluid to flow therethrough. As shown in
In this exemplary embodiment, substrate 250 is being pulled out of the wet-on-demand dispenser 100 so that the substrate 250 is pulled out of slot 104 at substantially the same level as the top of the roll of substrate 250. In some embodiments, one or more rollers (not shown) may be used to cause the substrate 250 to contact the plurality of wetting tips 220 at one or more desired angles for wetting the surface of the substrate and the dispensing slot 104 may be located at one or more positions that are not substantially level with the top or bottom of the roll of substrate 250. In addition, although wetting tips 220 are located above the sheet of substrate being dispensed, in some embodiments, one or more of the wetting tips 220 are located below or beside the substrate being moistened.
The wetting tips 220 are illustrated as being in a single row, however, in some embodiments there are two or more rows of wetting tips 220. In some embodiments, there are two or more rows of wetting tips 220 that are offset from one another, so that the fluid dispensed from the wetting tips 220 in one row is not directly on top of the fluid dispensed from a wetting tip 220 in an upstream row. In some embodiments, only one wetting tip 220 is used and preferably, the one wetting tip extends across substantially all of the substrate being wetted.
During the wetting process, wetting tips 220 contact the substrate that they are dispensing fluid upon. Other types of wetting tips that contact the substrate may be used. For example, the movable valve member may be have a spherical shape and may contact the substrate and roll to wet the surface of the substrate. In some embodiments, the movable valve member has a spherical shape and the movable valve member moves off of a valve seat (not shown) to dispense fluid.
In some embodiments, one or more heaters (not shown) are provided. In some embodiments, wetting tips 220 are heated. In some embodiments, the container(s) is heated. In some embodiments, the interior of the housing is heated.
In some embodiments, a hand or motion sensor (not shown), such as, for example, an infrared (IR) sensor may be used to detect the presence of a user desiring a moistened substrate. If the dispenser 1200 is a manual dispenser, the pump 1264 may turn on only when the IR sensor detects a user. In some embodiment, if the dispenser is a manual dispenser, the processor may determine that a sheet of substrate is being dispense, by for example, detecting rotation of the shaft 1206 and energize the pump 1264. In some of these embodiments, the wetting tips 1220 do not require movable valve members because the pump is only turned on when there substrate is being pulled from the dispenser 1200. Similarly, if the dispenser 1200 is a touch free dispenser, the processor may case the pump 1264 to be energized only during the period of time that a sheet of substrate is being removed from the dispenser.
During operation, a substrate sheet 1332 is pulled downward and outward causing the sheet of substrate 1332 to push against movable valve member 1327, which allows fluid to flow out of the wetting tip 1320 and onto the substrate sheet 1328. Thus, as the substrate sheet 1332 is pulled out of wet-on-demand dispenser 1300, the substrate sheet 1332 is wetted. Once the end of substrate sheet 1332 is far enough outside of wet-on-demand dispenser 1300, the substrate sheet separates from the trailing substrate sheet 1332 by tearing at the perforation line between the substrate sheets 1332. In this exemplary embodiment, the substrate sheets 1332 is pulled out from the center of the roll of substrates in contrast to the above exemplary embodiments where the substrate sheets are pulled out from the outside of the roll of substrates.
Select components, such as, for example, switches, heaters, rollers, gears, processors, sensors, controllers and the like that have been described with respect to one or more embodiments may be combined with the other embodiments.
In a preferred embodiment, the dispenser is a dispenser for dispensing wet on demand wipes. The wipe can take a variety of forms. For example, the wipe can be made of a variety of materials, have a variety of lengths and/or widths. Non-limiting examples of suitable materials include polypropylene, microfiber, polyester, viscose, non-woven fiber, or any other suitable materials and combination thereof. The wipe can be configured in a variety of shapes and sizes. The connected wipes can be separable. For example, separable wipes may be divided into individual sheets by lines of weakness, such as for example, a perforation line or an area of reduced thickness. In other embodiments, however, the connected wipes may not be divided by lines of weakness, but may be separable by cutting or tearing. Thus, a system implementing the method may have structure to facilitate cutting or tearing the connected wipes, such as for example, a blade or sharp edge.
The liquid used to moisten the wipe can be a variety of different liquids. In some exemplary embodiments, the liquid in the wipe can be water or water with additional additives. For example, in one exemplary embodiment, the liquid can be an alcohol, such as ethyl alcohol (ethanol) or isopropanol alcohol, diluted with water. Exemplary embodiments include formulations that contains water and ethanol mixtures. These formulations may contain up to about 70% ethanol, including up to about 60% ethanol, including up to about 50% ethanol, including up to about 40% ethanol, including up to about 30% ethanol, including up to about 20% ethanol, including up to about 10% ethanol, including up to about 3% ethanol, including up to about 0.75% ethanol. In one exemplary embodiment, the liquid is tap water, however, the liquid can be distilled water, deionized water, tap water, filtered water, saline, water with acidic properties, and water with basic properties. In some exemplary embodiments the formulation includes water, alcohol, and one or more additional additives. Other exemplary additives may include quaternary ammonium group, such as, for example, benzalkonium chloride.
While the present invention has been illustrated by the description of embodiments thereof, and while the embodiments have been described in considerable detail, it is not the intention of the applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. For example, the fluid retaining member may be separate from the dome swivel nozzle. Therefore, the invention, in its broader aspects, is not limited to the specific details, the representative apparatus and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of the applicant's general inventive concept.
Ciavarella, Nick E., Williams, Kinsley N., Valle, Edward, Johnson, Jonathan M.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Jul 14 2020 | VALLE, EDWARD | GOJO Industries, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 059295 | /0410 | |
Jul 15 2020 | WILLIAMS, KINSLEY N | GOJO Industries, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 059295 | /0410 | |
Jul 31 2020 | JOHNSON, JONATHAN M | GOJO Industries, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 059295 | /0410 | |
Aug 10 2020 | CIAVARELLA, NICK E | GOJO Industries, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 059295 | /0410 | |
Jan 13 2022 | GOJO Industries, Inc. | (assignment on the face of the patent) | / | |||
Oct 26 2023 | GOJO Industries, Inc | SILVER POINT FINANCE, LLC, AS COLLATERAL AGENT | SECURITY INTEREST SEE DOCUMENT FOR DETAILS | 065382 | /0587 | |
Oct 26 2023 | GOJO Industries, Inc | PNC Bank, National Association | SECURITY INTEREST SEE DOCUMENT FOR DETAILS | 065369 | /0253 |
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