A round baler has a bale chamber surrounded by bale forming means running over stationary and moveable rollers. Some moveable rollers are carried by arms which are located outside opposite side walls of the bale chamber. This enables a bale to be formed within the spacing between the side walls and to be ejected by raising the arms carrying moveable rollers to open the bale chamber.
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1. In a large round baler including a main frame supporting a baling chamber for forming cylindrical bales of different diameters up to a maximum diameter having a horizontal transverse axis located centrally in said baling chamber, and defined at least substantially by side walls and a flexible bale forming arrangement trained over a plurality of rollers including fixed rollers and at least one moveable roller, the improvement comprising:
a) said side walls each being constructed solely of a single piece rigidly fixed to said frame and having a continuous peripheral edge arranged radially outwardly about said horizontal transverse axis so as to be approximately at said maximum diameter; b) said fixed rollers being spaced outside said peripheral edges of said pair of side walls from said axis and including a lower rear fixed roller located at a height for permitting a formed bale to be discharged beneath it, and further including a lower front fixed roller; c) a pair of arms being respectively mounted outside said pair of side walls for movement relative thereto such that respective ends of said pair of arms may move adjacent to said peripheral edges of said pair of side walls; d) said at least one moveable roller extending between and being mounted to said ends of said pair of arms and controlling the position of a length of said flexible bale forming arrangement, extending between said lower rear fixed roller and said moveable roller, relative to said side walls; and e) said arms being mounted for movement between a lowered, baling position, wherein said at least one moveable roller is positioned underneath said baling chamber in a position spaced rearward of said lower front fixed roller so as to define a crop inlet between said lower front fixed roller and said at least one moveable roller, and a raised bale discharge position, wherein said at least one moveable roller is elevated so as to permit a completed bale to pass beneath it.
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The invention refers to a round baler having a bale chamber covered at least substantially by side walls and flexible bale forming means.
U.S. Pat. No. 5,931,089 discloses a round baler having multiple rollers rotatably journalled in a chassis to carry a set of belts. An inlet to a bale chamber is provided downstream of a pick-up between two fixed rollers. A span of belts bridging this inlet is engaged by incoming crop and deflects towards the bale chamber to create a loop. The incoming crop increases the bale in said loop until it reaches a maximum diameter. As soon as the maximum diameter is reached, a gate carrying one of the rollers limiting the inlet is raised and the loop opens to the ground to dump the bale.
In "FMO 141 B D-00, Hay and Forage Harvesting" of Deere & Company pages 153 and 154 is disclosed a type of round baler which had been common in the 1970's. This type had two spaced side walls each of one piece and a pair of arms to which is attached a frame carrying three rollers over which belts are trained. In the bottom area a bottom conveyor of a wide belt is provided, on which the bale is supported during formation. When the round baler is empty, a lower front roller assumes a position immediately above said bottom conveyor and close to an inlet of the bale forming chamber. The more the bale approaches its maximum diameter, the bigger will be a part of the bale, that extends over the rear edges of side walls.
The problem to be solved with respect to these prior art balers is either the weight of the gate which has to be handled in order to get the bale out of the bale chamber or the costs of a bottom conveyor.
According to the present invention, there is provided a large round baler having an improved bale forming arrangement for overcoming the aforementioned problems associated with prior art balers.
The objectives of the present invention are accomplished by a structure including a roller located outside the bale chamber to train the bale forming means and to carry the bale, and for allowing just this roller to move in order to open the bale chamber at the rear of the baler to dump the bale onto the ground. Moving just one roller results in much less weight being moved than when moving a complete gate with several rollers and stiff side walls, as is the case with the prior art balers. Furthermore, a single roller may be moved on a quite complex track as opposed to a part of a circle as given by the movement of the gate. The arm supporting the single roller may be pivoted about a single axis or moved a long a path either defined by a guide or achieved by a multi-sectional arm having controls between the sections for varying their relative positions. A bottom conveyor is omitted, since the arms with the roller may be positioned under the bale and since the arm can slip under the side walls to the front and close to the center of gravity of the bale, the arms may carry the weight without being exposed to extreme bending forces.
Two rollers on the pair of arms permit a better routing of the bale forming means and to keep sections of the belts away from other moving parts. The distance between the rollers may be fixed or variable, whereas a variation of the distance may be achieved by power actuators like hydraulic motors or the like.
While in principle it would be possible to control the position of the arm manually by means of a link or the like, it is more convenient, more powerful, more flexible, and less dangerous to do it via a power actuator like a hydraulic motor or an electric motor and preferably either remote controlled or controlled by means of sensors, etc.
The routing of the bale forming means, the tension in them, and the location of the loop delimiting the bale chamber can be adjusted, modified, and controlled, if a second arm with one or more rollers is provided to train the flexible bale forming means.
While in general it would be possible to have an individual pivot axis for each pair of arms, both pairs of arms could be moved without limits and conflicts, if they are rotated or pivoted about the same axis, with different arm lengths preferably.
An overload as well as a high tension in the flexible bale forming means is achieved by a roller applied by an actuator, like a spring or any other tension means. Such an actuator or power actuator can be a gas spring, a mechanical coil or leaf spring or a hydraulic piston moved against a preferably variable pressure. Preferably this roller is kept in a guide to guarantee a roller movement and thus a tensioning or loosening of the bale forming means without canting or twisting.
A carrier on the moveable arms with one or more rollers on it permits to bring the rollers in the right position and to route the bale forming means as needed. While the position of the carrier is fixed as opposed to moveable, it could be attached in different positions depending on the configuration of the baler or the like.
Fastening the carrier and the rollers with it moveably with respect to the arms allows the rollers to be brought into an optimum position during the movement of the arm about its pivoting axis. This could be helpful to change the tension in the bale forming means, to route the bale forming means through tights areas, etc.
In order to have an inlet of fixed width which corresponds to the infeed geometry of an upstream pick-up, two rollers of a fixed distance may be used, which rollers may be a support roller in the bottom and a stripper roller on the top. One of these rollers could be located on the arm and swing away, when the bale chamber is opened.
If the bale forming means are trained over the stationary roller kept rotatably by the chassis and delimiting the inlet on the side remote from the bale chamber, no starter roller is required and thus there is no risk of wrapping in that area. Furthermore the crop gets in immediate contact with the bale forming means and can start rolling.
In an embodiment, in which the flexible bale forming means are trained over the stationary roller(s) on the side facing the bale chamber, a small chamber is provided, which has a driven starter roller at one side, which assists in holding the crop and starting the bale core.
The path of the roller or the rollers on the arm(s) is predetermined and easy to achieve, if it follows the contour of the side walls, which may be formed such, that a certain routing of, and tension in, the bale forming means is achieved.
The possibility to change the distance between the side walls allows to produce bales of different size and volume and thus to accommodate to the dimension of a truck or the like. The distance can be varied if the side walls are moved on or with the shafts on which the arms are journalled.
Stops at the arms, roller or carrier fixed on the arms, are useful to act against the bending forces applied to the side walls by the crop. Thus the bale chamber retains a constant width even if it is filled completely. Such stops could contain rollers, gliders or the like.
Belts and chains with slats thereon are excellent bale forming means, since they can be trained in a very flexible way over rollers in different and even changing positions.
If the peripheral edges of the side walls are distant in the plane of their substantial extension from any adjacent or close component, like a frame, pick-up, etc., the rollers on the arms can be moved in a circular path around the side walls to perform an endless cycle.
The drawing shows two embodiments of the invention explained in the description below.
Referring to
The round baler 10 serves to receive crop lying on the ground and to form a cylindrical bale 22 (see
The chassis 12 comprises a frame 34, a tongue 36, an axle 38 and side walls 40.
The frame 34 is understood to be the rigid welded and bolted carrying part of the round baler 10 including shielding and the like. The frame 34 carries, in an usual manner, the pick-up 24 and, if present, the intermediate conveyor 26 as well as the ramp 30 and the drive.
The tongue 36 is attached to the front of the frame 34 and extends forwardly to be coupled to the prime mover.
The axle 38 is attached in the bottom area of the frame 34 and journals wheels 42 at each lateral end to support the round baler 10 on the ground. The wheels 42 are shown as single wheels, but tandem wheels could also be used.
The side walls 40 are spaced inwardly from the frame 34, as best seen in FIG. 2. The side walls 40 are each carried on a shaft 44 fixed with its outer end to the frame 34. The side walls 40 include peripheral edges 46 that are free, that is to say, not connected to the frame 34 or to any other component. Moreover a gap is provided between the peripheral edges 46 of the side walls 40 and components in the vicinity of the side walls. The shape and size of the side walls 40 corresponds at least to the maximum cross section of the bale 22. As shown in
The set of fixed rollers include four idler or drive rollers 50 and two starter rollers, which fixed rollers are all made of steel possibly covered partly or totally with a rubber coating or rubber sleeves, not shown. Shafts 48 are provided to journal the set of fixed rollers for rotation in the frame 34 by means of bearings, not shown. All of the fixed rollers run parallel to each other. The idler or drive rollers 50 are located in lower front, upper front, upper rear, and rear positions. As can best be seen in
The moveable roller 16 is received in a track or on a guide, not shown, and is biased upwardly by an actuator 54, which is shown as a coil spring. Instead of a coil spring, a leaf spring, a gas accumulator or a hydraulic cylinder with a throttle or the like may be used to yieldably resist upward movement of the moveable roller 16. While in the preferred embodiment the moveable roller 16 is located in the front part of the frame 34, it could be located at any other suitable place. It is the purpose of this moveable roller 16 to keep a minimum tension in the bale forming means 20. In order to provide for the proper tension, more than one moveable roller 16 could be provided, and the movement of the actuator 54 could be controlled as a function of signals of the belt tension and/or of the status of the bale forming process.
The roller-and-arm assembly 18 in the embodiments of
Each arm 56, 58 has an inner end rotatably journalled on the shafts 44 by means of a bushing 72 and 74, which is rotatably fixed with a drive wheel 76 and 78. The outer end of the arms 56, 58 respectively bear the carriers 60 and 62. The arms 56, 58 extend through the space between the side walls 40 and the frame 34 and have a length such, that the rollers 64, 66 at least partially are located outside the side walls 40. In the shown embodiments, the arms 56, 58 are straight and extend radially. However, it would be possible to make each of the arms 56, 58 of two or more sections, which are moveable with respect to each other.
The carriers 60, 62 are here shown supporting respective pairs of rollers 64 and 66 on shafts 67 extending between the carriers 60, 62, but the carriers may be designed to support one or more than two rollers, over which the flexible bale forming means 20 is trained, whereas the location of these rollers 64, 66 defines the path of the runs of the bale forming means 20. The position of the carriers 60, 62 with respect to the arms 56, 58 is preferably fixed, although it would be possible to make it adjustable, too, either remote controlled or controlled by a spring or similar actuator. As to be seen in
The rollers 64, 66 are rotatably received in or on the carriers 58, 60 and extend at least over the full width of the bale chamber 28. In a case in which the distance between the side walls 40 can be varied, the rollers 64, 66 and preferably the carriers 60, 62 extend laterally beyond the side walls 40. According to
The drives 68, 70 each comprise a gear or transmission 82 (see
The flexible bale forming means 20 are in the form of endless belts trained over the rollers 16, 50, 64 and 66 and driven by frictional contact between the bale forming means 20 and these rollers 16, 50, 64, 66. In the embodiment of
The bale 22 is made from straw, hay, cotton, tobacco, any other crop or industrial material like plastic, garbage, paper, clothing, etc. After the bale 22 has attained its desired diameter, which usually, but not necessarily, is its maximum diameter, it is tied with twine, wrapped with net or plastic, and ejected to roll onto the ground via the ramp 30. Since this round baler 10 is of the variable chamber type, the density of the bale 22 is more or less the same throughout the full radius. However, the position of the moveable roller 16 could be controlled such, that different tension is applied to the bale forming means 20 during the baling cycle to achieve a soft core and hard outer layers.
The pick-up 24 is of conventional construction and is attached to the frame 34 by means of lifting means, as this is known.
The intermediate conveyor 26 is of a known type as well, either as a cutting unit or as a mere undershot or overshot conveying rotor, which both deliver the crop from the pick-up 24 to the inlet 90.
The bale chamber 28 is covered on its circumference by the flexible bale forming means 20 and the starter rollers 52 and is open only in the area of the inlet 90. Laterally the bale chamber 28 is covered by the side walls 40.
According to the description above and starting with
The embodiment according to
Disregarding these differences, the round baler 10 according to
The round baler 10 according to
The additional fixed rollers 92 are of the same design as the remaining idler or drive rollers 50 and stay in place during the full baling cycle. A rear additional roller 92 assumes the place of the rear starter roller 52 and is located within the boundary of the side walls 40. The second and forward additional roller 92 is located in front of the side walls 40 outside the boundary or periphery of the side walls 40 in a plane slanted about 45°C to the ground.
The bale forming means 20 circulate in a clockwise direction with respect to the drawing. Contrary to the routing of the embodiment in
The pick-up 24 is of such a stability and power, that incoming crop can be pushed sufficiently against the bale forming means 20 to start forming a bale core.
Having described the preferred embodiment, it will become apparent that various modifications can be made without departing from the scope of the invention as defined in the accompanying claims.
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